Bryant Evolution Extreme 186CNV Service Manual Download Page 11

186CNV / 284ANV: Service Manual

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

11

TROUBLESHOOTING

TROUBLESHOOTING CONTROL FEATURES

Diagnostics Display

Any  active  diagnostics  will  be  continuously  displayed  on  the  matrix
display.    Please  refer  to  PCM  Indicators  and  Display  Operation  in  the
Control Features and Operation section for further information.

Multi-Function Forced Defrost Input (J3)

The  forced  defrost  pins  are  located  near  the  right  edge  of  the  PCM
slightly  above  center,  between  two  connectors.    The  Forced  Defrost
input has the following functions:
• Forcing Defrost
• Overriding the Compressor Protect Delay
• Activating the Diagnostic Code Recall Function
These  multiple  functions  are  available  at  the  PCM  header  only.    The
Forced  Defrost  function  on  the  Evolution  Control  provides  only  the
Defrost Forcing function.  Each of these functions is described below.

Forced Defrost

A Forced Defrost event will begin when the Forced Defrost header pins
are shorted for 5 seconds while the following conditions apply:
• The equipment is operating in Heating Mode (compressor is running)
• A defrost cycle is not already in progress
The defrost event will begin with a change in compressor speed followed
by actuation of the reversing valve.  For more information on the Defrost
Process,  refer  to  Defrost  Mode  under  Control  Features  and  Operation
section.

Compressor Protect Delay Override

The Compressor Protect Delay will be overridden allowing immediate
equipment start when the Forced Defrost header pins are shorted for 1
second while the equipment is not operating (compressor is off).
The  override  condition  will  be  confirmed  with  the  word  OVERRIDE
scrolled across the matrix display until the compressor starts.  Note that
the compressor will not attempt to start unless a demand is present, and
until  pressure  equalization  is  complete  (if  necessary)  and  the  fan  has
successfully started.

Diagnostic Code Recall

The Diagnostic Code Recall mode will be enabled if the Forced Defrost
pins  are  shorted  when  power  is  applied  to  the  equipment.    It  is  not
possible to enter Diagnostic Code Recall mode while power is applied to
the equipment.  The recommended procedure is to remove power from
the equipment, apply a clip wire between the Forced Defrost header pins
and then apply power to the equipment.
While in Diagnostic Code Recall mode, the Display Matrix will scroll
the  word  RECALL  followed  by  the  most  recent,  highest  priority
diagnostic  code  if  that  code  occurred  with  the  last  240  hours  of
equipment operation.  The display will repeat continuously while recall
mode is active.   No code will  be  displayed  if  the most  recent, highest
priority  diagnostic  code  occurred  more  than  240  hours  of  equipment
operating time before entering recall mode.  No code will be displayed if
there have never been any diagnostic codes active.  If there is no code to
display, then only the word RECALL will be scrolled across the display
while the mode is active.
The equipment will not operate while the Diagnostic Code Recall mode
is active.
The equipment will exit Diagnostic Code Recall mode when the short is
removed from the Forced Defrost header pins, or 15 minutes after power
is  applied  to  the  equipment  if  the  short  is  still  present.    Upon  exiting
recall mode, the recall code display will stop, any active codes will begin
to be displayed, and the equipment will resume normal operation.

SYSTEM DIAGNOSTICS

24VAC Power Distribution

IMPORTANT: 

The  24VAC  power  (Rc)  in  the  PCM  comes  from  the

transformer in the equipment.  The phase of this transformer connection
is  not  controlled  relative  to  the  phase  of  the  power  provided  by  the
transformer in the indoor equipment (Rh).  Wiring requirements in this
manual  do  not  connect  Rc  and  Rh  together.    For  any  non-standard
wiring,  care  should  be  taken  to  make  sure  that  Rc  and  Rh  are  not
connected together.  Doing so may result in destroying one or both of the
transformers in this and the internal equipment.
The  transformer  in  the  equipment  provides  power  to  the  PCM  and
numerous control components in the equipment.  The power distribution
and fuse connections for this power distribution are shown in 

Fig. 10

.

   

A200252

Fig. 10 – 24VAC Power Distribution Diagram

Communication

If  communication  with  the  Evolution  Control  is  lost,  this  will  be
indicated  by  the  Comm  light  being  off.    There  is  no  diagnostic  fault
associated with this condition.  When communication with the Evolution
Control is lost, the equipment will default to the discrete control inputs
for operation.  Refer to Control Connection in the Control Sub-System
section for further information.  

Equipment Configuration (Model Plug)

Each  control  board  contains  a  model  plug. The  model  plug  is  used  to
identify the type and size of equipment to the control. The correct model
plug must be installed for the system to operate properly (see 

Table 2

).

Refer to Equipment Configuration in the Control Features and Operation
section for further information.

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure  to  follow  this  caution  may  result  in  equipment  damage  or
improper operation.
Do  not  connect  the  equipment  24VAC  supply  (Rc)  to  the  indoor
equipment 24VAC supply (Rh).

CAUTION

!

EQUIPMENT DAMAGE HAZARD

Failure  to  follow  this  caution  may  result  in  equipment  damage  or
improper operation.
Do  not  attempt  to  operate  system  with  incorrect  model  plug  as  this
could cause equipment damage.

TRANS 

FORMER

PEV

Bluetooth

£

 

Module

FUSE1

FUSE2

MAIN PCM POWER

MAIN 

FUSE

RVS

LLS

R

C

Summary of Contents for Evolution Extreme 186CNV

Page 1: ...nt Low Fan Speed 9 Fan Operating Exceptions 9 Cooling Control 9 Heating Control 9 Super Heat Control 9 Defrost Mode 9 Defrost Interval 10 Defrost Process 10 PCM Indicators and Display Operation 10 Sta...

Page 2: ...ves a Seasonal Energy Efficiency Ratio SEER of up to 24 and up to 13 Heating Seasonal Performance Factor HSPF and the AC achieves up to 26 SEER To ensure all of the above technology provides the ultim...

Page 3: ...not controlled relative to the phase of the power provided by the transformer in the indoor equipment Rh Wiring requirements in this manual do not connect Rc and Rh together For any non standard wiri...

Page 4: ...any time specifications and designs without notice and without obligations 4 Fig 2 Compressor Fan Sub System Diagram Fig 3 Wiring Diagram 186CNV 284ANV Model sizes 2 5 tons 208 230 1 FILTER REACTOR S...

Page 5: ...0 rpm to 800 rpm depending on air movement requirements The fan on board VFI will automatically limit fan speed if fan load current reaches operating limits Crankcase Heater Some equipment has a crank...

Page 6: ...sure that Rc and Rh are not connected together Doing so may result in destroying one or both of the transformers in this and the internal equipment PCM Indicators and Matrix Display The PCM contains t...

Page 7: ...he right to change at any time specifications and designs without notice and without obligations 7 A200049 A200044 Fig 7 PCM Control Board Bluetooth Service Port Status LED Yellow CCN Communication LE...

Page 8: ...alve for regulating refrigerant flow during heating operation The EXV H is driven by a 12VDC 2 phase uni polar stepper motor The EXV H has a 475 step range between fully closed and fully open The PCM...

Page 9: ...oor equipment and under charged or over charged systems Sump Heat When the compressor is not running the compressor sump may need to be heated to prevent liquid refrigerant from collecting in the sump...

Page 10: ...e Comm light is On then communication has been received within the last 2 minutes and the equipment is operating in normal communication mode If the Comm light is Off then communication has not been r...

Page 11: ...No code will be displayed if the most recent highest priority diagnostic code occurred more than 240 hours of equipment operating time before entering recall mode No code will be displayed if there ha...

Page 12: ...nd indoor fan for proper operation Low Pressure Protection The equipment monitors suction pressure relative to low pressure limits Low pressure limits are compressor speed and model dependent If the c...

Page 13: ...oil Temperature OCT Thermistor The OCT thermistor provides the coil liquid line temperature to the PCM where it is used primarily for defrost control The OCT thermistor is located on an extension tube...

Page 14: ...dentical Either pressure transducer can connected to either input The software in the PCM detects which transducer is connected to which input and assigns the signals accordingly Signals used by contr...

Page 15: ...s received by PCM If this fault is active inspect PCM to Bluetooth module harness and ensure both ends are fully seated on board header Also inspect and repair any wire damage on harness If no green o...

Page 16: ...This code will be set if fuse 2 is blown or missing on PCM board Fuse 2 only powers the LLS When this fault is active the system will not operate The code will clear once fuse is replaced with new un...

Page 17: ...connections wire damage and wire order This code indicates that the VFD is not able to rotate the compressor rotor enough to complete starting process indicating compressor damage or high pressure dif...

Page 18: ...equired from compressor and VFD The PEV will open 2 5 minutes after compressor shutdown if pressure differential is between 200 300psi or if pressure differential is greater than 50psi and demand is p...

Page 19: ...observed replace sensor If measured resistance is within allowable range replace PCM Code 54 02 ODT Shorted The discharge thermistor is used to protect the compressor and ensure discharge superheat i...

Page 20: ...will operate to a known position as the valve does not have the capability to feedback actual position The PCM software must know the starting point and then count when stepper motor is pulsed At the...

Page 21: ...ill be reduced to 0 If measurement is open replace reactor Otherwise replace VFD Code 81 14 VFD System Fault Unbalanced PFCM Code 81 54 VFD System Lockout Unbalance PFCM Applicable to 4 and 5 ton mode...

Page 22: ...resistance against table Listen to compressor during operating for abnormal noise indicating physical damage VFD may have internal damage causing high current or compressor may be damaged Code 83 57 V...

Page 23: ...with disconnect if malfunction persists replace VFD Code 88 32 VFD Internal Fault IPM Temp Sens The VFD has internal temperature sensors to monitor critical power components and take action if operati...

Page 24: ...ue to operate normally since the only way to correct this fault is to replace VFD Code 88 38 VFD Internal Fault DC Discharge Code 88 78 VFD Lockout Int DC Discharge The unit VFD converts boosts 230VAC...

Page 25: ...55 Compressor Low Discharge Limit 34 11 58 Compressor High Temperature Limit 35 11 58 Compressor High Compression Limit 36 15 55 Compressor Low Compression Limit 38 13 53 Compressor Starting Error 54...

Page 26: ...t Limit 1 Speed Reduction 12 Compressor Current Limit 2 Speed Reduction 15 55 Compressor Current Limit 3 Shutdown 16 56 Compressor Current Limit 4 Shutdown 57 Compressor Underspeed Shutdown 84 11 58 V...

Page 27: ...nd designs without notice and without obligations 27 A200187 Fig 18 2T 3T Control Box A200188 Fig 19 4T 5T Control Box Note 4T VFD similar not exact 5T reactors have additional chokes to meet FCC requ...

Page 28: ...otice and without obligations 28 A200191 Fig 22 2 3T VFD Connections VFD control relay and LED Fan motor connections VFD to PCM comm connection DC DC terminals Fan motor fuse Compressor UVW connection...

Page 29: ...192 Fig 23 4 5T VFD Connections Note 4T uses separate terminals VFD to PCM comm connection Fan motor connections Compressor UVW connections DC DC terminals Reactor connection Filter board input VFD co...

Page 30: ...186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 30 A200193 Fig 24 PCM used on all models...

Page 31: ...designs without notice and without obligations 31 A200194 Fig 25 Bluetooth Module used on all models A200195 Fig 26 Fan Motor used on all models A200196 Fig 27 2 3 4T Rector Note 4Tuses 2 reactors A2...

Page 32: ...rer reserves the right to change at any time specifications and designs without notice and without obligations 32 A200199 Fig 30 PCM to Bluetooth Module Comm Cable used on all models A200200 Fig 31 VF...

Page 33: ...186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 33 A200201 Fig 32 PCM Wiring Diagram...

Page 34: ...brazing alloy is used on copper to brass copper to steel or copper to copper Flux is required when using silver brazing alloy Do not use low temperature solder 3 Fluxes should be used carefully Avoid...

Page 35: ...flow of refrigerant in system This reversing valve device is easy to troubleshoot and replace The reversing valve solenoid can be checked with power off with an ohmmeter Check for continuity and shor...

Page 36: ...where acid might occur such as burnout Heat pump units must have the drier installed between the compressor and accumulator only Remove after 10 hours of operation Never leave suction line filter drie...

Page 37: ...l eventually fail from lack of lubrication If bleed hole is plugged accumulator must be changed The accumulator has a fusible element located in the bottom end bell See Fig 37 This fusible element wil...

Page 38: ...igerant is leaking at that point A simple and inexpensive method of testing for leaks is to use soap bubbles See Fig 40 Any solution of water and soap may be used Soap solution is applied to all joint...

Page 39: ...ngthen careers and businesses We believe in providing high quality learning experiences both online and in the classroom Access My Learning Center with your HVACpartners credentials at www mlctraining...

Page 40: ...Company Edition Date 06 20 Catalog No SM186CNV 284ANV 01 Replaces NEW 186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and...

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