Bryant Evolution Extreme 186CNV Service Manual Download Page 15

186CNV / 284ANV: Service Manual

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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Bluetooth Module

The Bluetooth module used with Bryant Service Tech App can collect
recent fault codes, monitor system operation, and update software. The
Bluetooth module is connected to the PCM via a wire harness mounted
on the bottom horizontal section of control panel and is centered over the
plastic insert to maximize transmission range of module. See appropriate
fault  code  description  for  Bluetooth  Module  related  faults.  If
unsuccessful with pairing while fault is not active, see service app for
troubleshooting.

DIAGNOSTIC CODES AND TROUBLESHOOTING

Code 14-94 Line Voltage Low

Low  line  voltage  may  result  in  increased  electronic  component
temperatures and shorten the life of VFD. Since control voltage is based
on line voltage, solenoids and relays may not pull in and hold correctly
as  well.  "Line  Voltage  Low"  fault  is  set  when  incoming  line  voltage
drops  below  180V AC  RMS  at  any  time,  or  when  line  voltage  drops
below  185V  AC  RMS  for  more  than  5  seconds.  Once  line  voltage
increases above 187V, the fault will clear. While fault is active unit will
not  operate  or  will  shut  down  if  already  running.  This  fault  does  not
escalate to a malfunction.
This measurement is taken at the secondary side of 24V transformer and
a scaler value applied at the factory to correct for transformer variation.
When  PCM  board  or  transformer  is  replaced  in  field  the  service
technician should follow steps to recalibrate line voltage. If this is not
done,  nuisance  errors  may  result  as  the  measurement  will  not  be
calibrated  accurately.  Technician  should  first  measure  incoming  line
voltage  at  terminal  block.  Second,  check  tightness  of  all  line  voltage
connections.  Loose  connections  can  cause  excessive  voltage  drop  and
trigger this fault. If all connections are tight and line voltage is still low,
additional steps involving the local power utility or addition of external
power conditioner may be required.

Code 15-94 Line Voltage High

High  line  voltage  may  result  in  increased  stress  on  electronic
components and shorten the life of VFD. "Line Voltage High" fault is set
when incoming line voltage rises above 285V AC RMS at any time, or
when line voltage rises above 280V AC RMS for more than 5 seconds.
Once  line  voltage  drops  below  these  thresholds  the  fault  will  clear.
While fault is active unit will not operate or will shut down if already
running. This fault does not escalate to a malfunction.
This measurement is taken at the secondary side of 24V transformer and
a scaler value applied at the factory to correct for transformer variation.
When PCM board or transformer board is replaced in field the service
technician should follow steps to recalibrate line voltage. If this is not
done,  nuisance  errors  may  result  as  the  measurement  will  not  be
calibrated  accurately.  Technician  should  first  measure  incoming  line
voltage at terminal block using VOM. If voltage reading is below 285
VAC RMS, perform voltage calibration steps using service app. If VOM
measured voltage is above 280VAC RMS, additional steps involving the
local  power  utility  or  addition  of  external  power  conditioner  may  be
required.

Code 17-06 Lost BTM Communication

The Bluetooth module used with Bryant Service Tech App can collect
recent fault codes, monitor system operation, and update software. The
Bluetooth module is connected to PCM via wire harness and is mounted
on the bottom horizontal section of control panel and is centered over the
plastic  insert  to  maximize  transmission  range  of  module.  After  unit
power  up,  the  Bluetooth  module  will  send  periodic  messages  to  PCM
which  confirm  the  status  of  module.  If  2  consecutive  minutes  of
messages are missing, code 17-06 will become active. Code 17-06 will
clear when a single good message is received by PCM. If this fault is
active, inspect PCM to Bluetooth module harness and ensure both ends

are  fully  seated  on  board  header.  Also  inspect  and  repair  any  wire
damage on  harness. If  no  green or  red  led is  present  on  the Bluetooth
module, disconnect harness at the Bluetooth module and check for 18-30
VAC  between  pins  1  and  3  at  the  Bluetooth  module  connector  end  of
harness.  If  voltage  is  present  and  code  is  active,  replace  Bluetooth
module. An  active  code  17-06  will  not  affect  system  operation  in  any
way  except  the  service  tool  app  will  not  connect  to  unit.  If  code  is
cleared  and  service  app  is  not  able  to  connect  to  Bluetooth  module,
follow troubleshooting steps in service app.

Code 18-11 Indoor Coil Freeze Protection

Code 18-11 indicates that the equipment is reducing compressor speed
compared to the requested capacity demand in an effort to prevent ice
accumulation  on  the  indoor  coil.    The  PCM  monitors  the  saturated
suction  temperature  at  the  compressor,  and  when  the  saturation
temperature  approaches  32  F,  that  indicates  the  likelihood  of  ice
accumulation on the indoor coil.
Code 18-11 can be caused by insufficient airflow across the indoor coil
due  to  a  dirty  filter  or  restrictive  ductwork.    Code  18-11  can  also  be
caused by insufficient refrigerant charge in the system.  Check the indoor
equipment for excessive static air pressure and check refrigerant charge
levels to correct this fault.

Code 24-58 5V PCM Power Out of Range Lockout

The PCM supplies 5V DC to VFD through the communication harness
to power low voltage IC's (pin 4 of 6 pin wire harness). If this voltage is
interrupted  the VFD  will  cease  to  communicate  with  PCM. The  PCM
will  continue  to  operate  for  a  short  period  of  time  in  case  this
interruption is intermittent, but if the voltage is not restored the system
will shut down and declare code 24-58. The fault will clear once 5V DC
is  restored  to  VFD  via  PCM  communication  harness.  The  5VDC  on
communication  harness  is  shared  with  5VDC  powering  pressure
transducers.
When  code  24-58  is  active  disconnect  PCM  to  VFD  communication
harness and measure voltage between pin 3 (GND) and pin 4 (+5V DC)

at  the  VFD  connection  end.  If  voltage  is  present,  reconnect  harness,
power cycle, and check if fault is still present. If so, VFD will require
replacement. If voltage is not present at VFD end of harness, check for

voltage at the PCM header. If voltage is not present there, Disconnect all
other  sensors  from  PCM  until  fault  is  cleared.  Whichever  sensor  is
disconnected that makes fault disappear should be inspected for damage,

likely a short exists in the harness. Once all sensors are disconnected and
fault is present, confirm 5VDC is not present on PCM board, if not then
replace PCM.

Code 25-22 Model Plug Missing
Code 25-62 Model Plug Missing Lockout

The  Model  Plug  Missing  Fault  and  Malfunction  indicate  that  a  model

plug  is  not  presently  installed  on  the  PCM  or  was  not  present  when
power  was  applied  to  the  equipment.    If  a  valid  model  plug  has
previously been installed, the PCM will have the most recently installed

model plug value stored in memory.
Code 25-22 indicates that a valid model plug value is present in memory,
but a model plug is not currently installed.  If a Code 25-22 is active, the
equipment will operate properly provided that the model plug value in

memory  corresponds  to  the  equipment  model.    To  clear  Code  25-22,
remove power from the equipment, install the model plug corresponding
to the equipment model, and reapply power to the equipment.
Code 25-62 indicates that a valid model plug was not present when the
equipment  was  powered  up,  and  there  is  no  valid  model  plug  value

stored in PCM memory.  If a Code 25-62 is active, the equipment will
not  operate.    The  PCM  will  not  acknowledge  a  new  model  plug
installation  while  power  is  applied  to  the  equipment.    To  clear  Code

25-62,  remove  power  from  the  equipment,  install  the  model  plug
corresponding  to  the  equipment  model,  and  reapply  power  to  the
equipment.    Code  25-62  can  only  be  cleared  by  having  a  valid  model

plug installed when power is applied to the equipment.

Summary of Contents for Evolution Extreme 186CNV

Page 1: ...nt Low Fan Speed 9 Fan Operating Exceptions 9 Cooling Control 9 Heating Control 9 Super Heat Control 9 Defrost Mode 9 Defrost Interval 10 Defrost Process 10 PCM Indicators and Display Operation 10 Sta...

Page 2: ...ves a Seasonal Energy Efficiency Ratio SEER of up to 24 and up to 13 Heating Seasonal Performance Factor HSPF and the AC achieves up to 26 SEER To ensure all of the above technology provides the ultim...

Page 3: ...not controlled relative to the phase of the power provided by the transformer in the indoor equipment Rh Wiring requirements in this manual do not connect Rc and Rh together For any non standard wiri...

Page 4: ...any time specifications and designs without notice and without obligations 4 Fig 2 Compressor Fan Sub System Diagram Fig 3 Wiring Diagram 186CNV 284ANV Model sizes 2 5 tons 208 230 1 FILTER REACTOR S...

Page 5: ...0 rpm to 800 rpm depending on air movement requirements The fan on board VFI will automatically limit fan speed if fan load current reaches operating limits Crankcase Heater Some equipment has a crank...

Page 6: ...sure that Rc and Rh are not connected together Doing so may result in destroying one or both of the transformers in this and the internal equipment PCM Indicators and Matrix Display The PCM contains t...

Page 7: ...he right to change at any time specifications and designs without notice and without obligations 7 A200049 A200044 Fig 7 PCM Control Board Bluetooth Service Port Status LED Yellow CCN Communication LE...

Page 8: ...alve for regulating refrigerant flow during heating operation The EXV H is driven by a 12VDC 2 phase uni polar stepper motor The EXV H has a 475 step range between fully closed and fully open The PCM...

Page 9: ...oor equipment and under charged or over charged systems Sump Heat When the compressor is not running the compressor sump may need to be heated to prevent liquid refrigerant from collecting in the sump...

Page 10: ...e Comm light is On then communication has been received within the last 2 minutes and the equipment is operating in normal communication mode If the Comm light is Off then communication has not been r...

Page 11: ...No code will be displayed if the most recent highest priority diagnostic code occurred more than 240 hours of equipment operating time before entering recall mode No code will be displayed if there ha...

Page 12: ...nd indoor fan for proper operation Low Pressure Protection The equipment monitors suction pressure relative to low pressure limits Low pressure limits are compressor speed and model dependent If the c...

Page 13: ...oil Temperature OCT Thermistor The OCT thermistor provides the coil liquid line temperature to the PCM where it is used primarily for defrost control The OCT thermistor is located on an extension tube...

Page 14: ...dentical Either pressure transducer can connected to either input The software in the PCM detects which transducer is connected to which input and assigns the signals accordingly Signals used by contr...

Page 15: ...s received by PCM If this fault is active inspect PCM to Bluetooth module harness and ensure both ends are fully seated on board header Also inspect and repair any wire damage on harness If no green o...

Page 16: ...This code will be set if fuse 2 is blown or missing on PCM board Fuse 2 only powers the LLS When this fault is active the system will not operate The code will clear once fuse is replaced with new un...

Page 17: ...connections wire damage and wire order This code indicates that the VFD is not able to rotate the compressor rotor enough to complete starting process indicating compressor damage or high pressure dif...

Page 18: ...equired from compressor and VFD The PEV will open 2 5 minutes after compressor shutdown if pressure differential is between 200 300psi or if pressure differential is greater than 50psi and demand is p...

Page 19: ...observed replace sensor If measured resistance is within allowable range replace PCM Code 54 02 ODT Shorted The discharge thermistor is used to protect the compressor and ensure discharge superheat i...

Page 20: ...will operate to a known position as the valve does not have the capability to feedback actual position The PCM software must know the starting point and then count when stepper motor is pulsed At the...

Page 21: ...ill be reduced to 0 If measurement is open replace reactor Otherwise replace VFD Code 81 14 VFD System Fault Unbalanced PFCM Code 81 54 VFD System Lockout Unbalance PFCM Applicable to 4 and 5 ton mode...

Page 22: ...resistance against table Listen to compressor during operating for abnormal noise indicating physical damage VFD may have internal damage causing high current or compressor may be damaged Code 83 57 V...

Page 23: ...with disconnect if malfunction persists replace VFD Code 88 32 VFD Internal Fault IPM Temp Sens The VFD has internal temperature sensors to monitor critical power components and take action if operati...

Page 24: ...ue to operate normally since the only way to correct this fault is to replace VFD Code 88 38 VFD Internal Fault DC Discharge Code 88 78 VFD Lockout Int DC Discharge The unit VFD converts boosts 230VAC...

Page 25: ...55 Compressor Low Discharge Limit 34 11 58 Compressor High Temperature Limit 35 11 58 Compressor High Compression Limit 36 15 55 Compressor Low Compression Limit 38 13 53 Compressor Starting Error 54...

Page 26: ...t Limit 1 Speed Reduction 12 Compressor Current Limit 2 Speed Reduction 15 55 Compressor Current Limit 3 Shutdown 16 56 Compressor Current Limit 4 Shutdown 57 Compressor Underspeed Shutdown 84 11 58 V...

Page 27: ...nd designs without notice and without obligations 27 A200187 Fig 18 2T 3T Control Box A200188 Fig 19 4T 5T Control Box Note 4T VFD similar not exact 5T reactors have additional chokes to meet FCC requ...

Page 28: ...otice and without obligations 28 A200191 Fig 22 2 3T VFD Connections VFD control relay and LED Fan motor connections VFD to PCM comm connection DC DC terminals Fan motor fuse Compressor UVW connection...

Page 29: ...192 Fig 23 4 5T VFD Connections Note 4T uses separate terminals VFD to PCM comm connection Fan motor connections Compressor UVW connections DC DC terminals Reactor connection Filter board input VFD co...

Page 30: ...186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 30 A200193 Fig 24 PCM used on all models...

Page 31: ...designs without notice and without obligations 31 A200194 Fig 25 Bluetooth Module used on all models A200195 Fig 26 Fan Motor used on all models A200196 Fig 27 2 3 4T Rector Note 4Tuses 2 reactors A2...

Page 32: ...rer reserves the right to change at any time specifications and designs without notice and without obligations 32 A200199 Fig 30 PCM to Bluetooth Module Comm Cable used on all models A200200 Fig 31 VF...

Page 33: ...186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 33 A200201 Fig 32 PCM Wiring Diagram...

Page 34: ...brazing alloy is used on copper to brass copper to steel or copper to copper Flux is required when using silver brazing alloy Do not use low temperature solder 3 Fluxes should be used carefully Avoid...

Page 35: ...flow of refrigerant in system This reversing valve device is easy to troubleshoot and replace The reversing valve solenoid can be checked with power off with an ohmmeter Check for continuity and shor...

Page 36: ...where acid might occur such as burnout Heat pump units must have the drier installed between the compressor and accumulator only Remove after 10 hours of operation Never leave suction line filter drie...

Page 37: ...l eventually fail from lack of lubrication If bleed hole is plugged accumulator must be changed The accumulator has a fusible element located in the bottom end bell See Fig 37 This fusible element wil...

Page 38: ...igerant is leaking at that point A simple and inexpensive method of testing for leaks is to use soap bubbles See Fig 40 Any solution of water and soap may be used Soap solution is applied to all joint...

Page 39: ...ngthen careers and businesses We believe in providing high quality learning experiences both online and in the classroom Access My Learning Center with your HVACpartners credentials at www mlctraining...

Page 40: ...Company Edition Date 06 20 Catalog No SM186CNV 284ANV 01 Replaces NEW 186CNV 284ANV Service Manual Manufacturer reserves the right to change at any time specifications and designs without notice and...

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