Brother DCP 8060 Servise Manual Download Page 137

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Confidential

5-36

5.1.16 ADF Chute ASSY

(1) Disconnect the 7 connectors (for the model supporting the DX tray only) or 3 connectors

(for the model supporting no DX tray only) from the ADF relay PCB.

(2) Disconnect the connector of the ADF motor harness from the ADF motor.
(3) Remove the cup S M3x8 Taptite screw and ADF FG harness.

Fig. 5-27

(4) Turn the Document cover upside down and remove the cup B M3x10 Taptite screw.

Fig. 5-28

ADF motor harness

ADF relay PCB

ADF FG harness

Taptite, cup S M3x8

ADF motor

Document rear sensor

Document front sensor 1

PF solenoid ASSY
(for the models with the DX only)

ADF relay harness

ADF relay PCB

Document front sensor 2
(for the models with the DX only)

Switch back sensor
(for the models with the DX only)

S/B solenoid ASSY
(for the models with the DX only)

Taptite, cup B M3x10

Document cover LGL sub ASSY

Summary of Contents for DCP 8060

Page 1: ...Confidential FACSIMILE EQUIPMENT SERVICE MANUAL MODELS MFC 8460N 8860DN 8870DW DCP 8060 8065DN ...

Page 2: ...opyright Brother 2006 All rights reserved No part of this publication may be reproduced in any form or by any means without permission in writing from the publisher Specifications are subject to change without notice ...

Page 3: ...rstanding the basic principles of operation as well as locating defects for troubleshooting CHAPTER 4 TRANSFER OF DATA LEFT IN THE MACHINE TO BE SENT FOR REPAIR Describes how to transfer data left in the machine to be sent for repair The service personnel should instruct end users to follow the transfer procedure given in this chapter if the machine at the user site cannot print received data due ...

Page 4: ...ON Provides instructions on how to update firmware stored in the flash ROM on the main PCB or load firmware to a new main PCB from the host PC No hardware replacement is required for updating APPENDIX 3 CUSTOMIZING CODES ACCORDING TO SHIPPING DESTINATION Lists the customizing codes for the various preferences exclusively designed for each destination e g language Those codes are stored in the memo...

Page 5: ...IBM emulation 2 5 2 1 3 2 PCLXL PS BR Script 3 2 8 2 1 4 Print Speeds with Various Settings 2 9 2 1 5 Toner Cartridge Weight Information 2 10 2 2 SPECIFICATIONS LIST 2 11 CHAPTER 3 THEORY OF OPERATION 3 1 OVERVIEW 3 1 3 2 MECHANICAL COMPONENTS 3 2 3 2 1 Scanner Mechanism 3 3 3 2 2 Overview of Gear 3 9 3 2 3 Paper Transfer 3 10 3 2 3 1 Paper supply 3 10 3 2 3 2 Paper registration 3 12 3 2 3 3 Drum ...

Page 6: ...5 3 3 1 Components 3 25 CHAPTER 4 TRANSFER OF DATA LEFT IN THE MACHINE TO BE SENT FOR REPAIR 4 1 TRANSFERRING RECEIVED FAX DATA 4 1 CHAPTER 5 DISASSEMBLY REASSEMBLY AND LUBRICATION 5 1 DISASSEMBLY REASSEMBLY 5 1 Safety Precautions 5 1 Tightening Torque 5 2 Harness Routing 5 4 Preparation 5 21 How to Access the Object Component 5 21 Disassembly Flowchart 5 22 5 1 1 AC Cord 5 23 5 1 2 Drum Toner ASS...

Page 7: ...he DX only 5 42 5 1 23 ADF Motor 5 44 5 1 24 SB Solenoid ASSY For the models with the DX only 5 45 5 1 25 PF Solenoid ASSY For the models with the DX only 5 45 5 1 26 ADF Relay PCB 5 46 5 1 27 Paper Feed Chute ASSY 5 47 5 1 28 Actuator Front 1 Photo Interrupter For the models with the DX only 5 48 5 1 29 Actuator Front 2 Photo Interrupter For the models with the DX only 5 49 5 1 30 ADF Film Spring...

Page 8: ...p Cover ASSY 5 65 5 1 49 Lock Lever B Lock Lever ASSY 5 65 5 1 50 CCD Module 5 66 5 1 51 FFC Cable ASSY 5 68 5 1 52 Scanner Motor FB 5 69 5 1 53 Pulley ASSY 5 70 5 1 54 Photo Interrupter 5 70 5 1 55 Panel Unit 5 71 5 1 56 Panel PCB ASSY 5 72 5 1 57 Printed Rubber Key 5 73 5 1 58 LCD Cover Backlight Module LCD 5 74 5 1 59 NCU PCB ASSY For the models with the NCU only 5 75 5 1 60 Speaker ASSY 5 77 5...

Page 9: ...ASSY 5 101 5 1 82 Filter 5 102 5 1 83 Laser Unit 5 103 5 1 84 PS PCB Unit 5 104 5 1 85 High Voltage PS PCB ASSY 5 107 5 1 86 Toner LED PCB Unit ASSY 5 109 5 1 87 Fan Motor 60 Unit 5 110 5 1 88 Fan Motor 60 Unit LV 5 110 5 1 89 Frame L 5 111 5 1 90 Frame R 5 111 5 1 91 MP Unit 5 112 5 1 92 Regist Actuator Rear Regist Actuator Spring 5 117 5 1 93 Regist Actuator Front Regist Actuator Spring 5 119 5 ...

Page 10: ...NT 6 1 IF YOU REPLACE THE MAIN PCB 6 1 6 1 1 Load Update Programs data 6 1 6 1 2 Initialize the EEPROM on the Main PCB Function code 01 6 1 6 1 3 Customize the EEPROM on the Main PCB Function code 74 6 1 6 1 4 Check the Control Panel PCB for Normal Operation Function code 13 6 1 6 1 5 Make a Sensor Operation Check Function code 32 6 1 6 1 6 Acquire of White Level Data and Set the CCD Scanner Area ...

Page 11: ... Firmware Switch Setting and Printout 8 11 8 4 6 1 Firmware switch setting Function code 10 8 11 8 4 6 2 Printout of firmware switch data Function code 11 8 13 8 4 7 Operation Check of LCD Function code 12 8 14 8 4 8 Operational Check of Control Panel PCB Function code 13 8 15 8 4 9 Sensor Operational Check Function code 32 8 16 8 4 10 Received Data Transfer Function Function code 53 Not applicabl...

Page 12: ... 9 2 TROUBLESHOOTING 9 15 9 2 1 Introduction 9 15 9 2 2 Precautions 9 15 9 2 3 Checking Prior to Troubleshooting 9 15 9 2 4 Troubleshooting Based on Problem Type 9 16 9 2 4 1 Paper feeding problems 9 16 9 2 4 2 Software setting problems 9 18 9 2 4 3 Malfunction 9 21 9 2 4 4 Image defects 9 27 9 2 4 5 Incorrect printout 9 47 9 2 4 6 Network problem 9 49 9 2 4 7 Troubleshooting of the control panel ...

Page 13: ...MWARE SWITCHES WSW APPENDIX 5 WIRING DIAGRAM APPENDIX 6 CIRCUIT DIAGRAMS NCU PCB POWER SUPPLY PCB 100V POWER SUPPLY PCB 200V APPENDIX 7 VIEWING THE EVENT LOG FILE APPENDIX 8 GEAR LAYOUT DRAWING APPENDIX 9 LOCATION OF THE FERRITE CORE ...

Page 14: ...to laser products marketed in the United States The label for Japanese manufactured products MANUFACTURED Brother Industries Ltd 15 1 Naeshiro cho Mizuho ku Nagoya 467 8561 Japan This product complies with FDA performance standards for laser products except for deviations pursuant to Laser Notice No 50 dated July 26 2001 The label for Chinese manufactured products MANUFACTURED BROTHER TECHNOLOGY S...

Page 15: ...he standards never touch it Caution Use of controls adjustments or performance of procedures other than those specified in this manual may result in hazardous radiation exposure For Finland and Sweden LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT Varoitus Laitteen käyttäminen muulla kuin tässä käyttöohjeessa mainitulla tavalla saattaa altistaa käyttäjän turvallisuusluokan 1 ylittävälle näkymättömälle ...

Page 16: ...g this might cause an electrical shock After you use the machine some internal parts are extremely HOT To prevent injuries be careful not to put your fingers in the areas shown in the illustration The fuser unit is marked with a caution label Please do not remove or damage the label To prevent injuries be careful not to put your hands on the edge of the machine under the scanner cover To prevent i...

Page 17: ...shock or fire use only a No 26 AWG or larger telecommunication line cord CAUTION Lightning and power surges can damage this product We recommend that you use a quality surge protection device on the AC power line and on the telephone line or unplug the cords during a lightning storm WARNING IMPORTANT SAFETY INSTRUCTIONS When using your telephone equipment basic safety precautions should always be ...

Page 18: ...ea Do not place the machine near heaters air conditioners water chemicals or refrigerators Do not expose the machine to direct sunlight excessive heat moisture or dust Do not connect your machine to an AC power outlet controlled by wall switches or automatic timers Disruption of power can wipe out information in the machine s memory Do not connect your machine to an AC power outlet on the same cir...

Page 19: ...Confidential CHAPTER 1 PARTS NAMES FUNCTIONS ...

Page 20: ...ontains external views and names of components and describes their functions Information about the keys on the control panel is included to help you check operation or make adjustments CONTENTS 1 1 EQUIPMENT OUTLINE 1 1 1 2 CONTROL PANEL 1 2 1 3 COMPONENTS 1 7 ...

Page 21: ...ment Output Support Flap Document Cover Power Switch Front Cover Paper Tray Control Panel USB Interface Connector Parallel Interface Connector 10 100 Baser TX Port AC Power Connector Back Cover Automatic Document Feeder ADF Face down Output Tray Support Flap with Extension Support Flap ...

Page 22: ...rom Pulse to Tone during a telephone call 2 Status LED 6 Stop Exit Key The LED will flash and change color depending on the machine status Stops an operation or exits from a menu 3 LCD 7 Start Key Displays messages to help you use your machine 4 Menu Keys Menu Accesses the main menu Clear Back Deletes entered data or lets you exit the menu OK Selects a setting or Scrolls backwards or forwards thro...

Page 23: ... press this key after you pick up the handset of an external telephone during the F T ring fast double rings Resolution Sets the resolution when sending a fax Search Speed Dial Lets you look up numbers stored in the dialing memory and LDAP server MFC 8860DN and MFC 8870DW You can search the stored number by alphabetically It also lets you look up the stored number in Speed Dial numbers by pressing...

Page 24: ... the quality or contrast for the next copy Contrast For DCP 8060 Lets you change the contrast for the next copy Quality For DCP 8060 Lets you change the quality for the next copy Enlarge Reduce Reduces or enlarges copies Tray Select Lets you change which tray will be used for the next copy Sort Sorts multiple copies using the ADF N in 1 You can choose N in 1 to copy 2 or 4 pages onto one page 4 Di...

Page 25: ...machine is in Sleep mode Green Warming Up The machine is warming up for printing Green Ready The machine is ready to print Yellow Receiving Data The machine is either receiving data from the computer processing data in memory or printing data Yellow Data Remaining in Memory Print data remains in the machine memory Red Service error Follow the steps below 1 Turn off the power switch 2 Wait a few se...

Page 26: ...fe End Replace the toner cartridge with a new one Paper error Put paper in the tray or clear the paper jam Check the LCD message Scan lock Check that the scanner lock lever is released Others Check the LCD message Red Out of memory Memory is full NOTE When the power switch is off or the machine is in Sleep mode the LED is off ...

Page 27: ... components Fig 1 6 Scanner Unit Panel Unit Speaker ASSY Joint Cover ASSY Laser Unit Side Cover R PS PCB Frame Unit Front Cover Paper Tray High voltage PS PCB Side Cover L Main PCB Fuser Unit Back Cover Outer Chute ASSY NCU PCB ADF Unit Process Cover ASSY Access Cover Driver PCB ...

Page 28: ...Confidential CHAPTER 2 SPECIFICATIONS ...

Page 29: ...S 2 1 GENERAL 2 1 2 1 1 General Specifications 2 1 2 1 2 Paper Specifications 2 2 2 1 2 1 Paper handling 2 2 2 1 2 2 Media specifications 2 2 2 1 3 Printable Area 2 5 2 1 3 1 PCL5e EPSON IBM emulation 2 5 2 1 3 2 PCLXL PS BR Script 3 2 8 2 1 4 Print Speeds with Various Settings 2 9 2 1 5 Toner Cartridge Weight Information 2 10 2 2 SPECIFICATIONS LIST 2 11 ...

Page 30: ...ania Power Consumption Sleep 17W Average For the models with the NCU 15W Average For the models with out NCU Standby 85W Average Peak 1092W U S A Canada 1104W Europe Asia Oceania Dimensions W x D x H 531 mm x 450 mm x 475 mm 20 9 x 17 7 x 18 7 with out carton Weight Without Drum Toner Unit MFC 8460N 16 5 kg 36 4 lb MFC 8860DN 8870DW 16 7 kg 36 81 lb Noise Operating 55 dB A or less when ADF scannin...

Page 31: ...x Yes Automatic Duplex N A Yes 2 1 2 2 Media specifications 1 Media types The machine loads paper from the installed paper tray or the multi purpose tray The feedable media type and size are different depending on the paper tray installed The names for the paper trays in the printer driver and this guides are as follows Paper tray Tray 1 Multi purpose tray MP Tray Optional lower tray unit Tray 2 D...

Page 32: ...10 sheets A4 or Letter Yes Up to 10 sheets A4 or Letter N A Transparencies Labels N A Yes A4 or Letter N A Thicker Paper Envelopes N A Yes N A Envelopes Env Thin Env Thick Up to 10 sheets Not available for the optional Tray 2 2 Media size Tray 1 Standard Tray 2 Option MP Tray DX A4 Letter Legal B5 ISO Excutive A5 A6 B6 ISO A4 Letter Legal B5 ISO Excutive A5 B6 ISO Width 69 9 to 215 9 mm 2 75 to 8 ...

Page 33: ...f short grained paper is being used it might be the cause of paper jams Use neutral paper Do not use acid paper to avoid any damage to the drum unit Avoid using coated paper such as vinyl coated paper Avoid using preprinted or highly textured paper It is recommended to use labels or transparencies which are designed for use in laser machines Avoid feeding labels with the carrier sheet exposed or t...

Page 34: ...E F G F G E G G Physical page Printable area Logical page B Physical page length D Maximum logical page length F Distance from edge of physical page to edge of logical page NOTE Logical page shows the printable area for a PCL driver Printable area shows mechanical printable area of the machine Therefore the machine can only print within the shaded area when you use a PCL driver ...

Page 35: ...dots B5 JIS 182 0 mm 7 1 2 130 dots 257 0 mm 10 11 3 033 dots 170 0 mm 6 69 2 007 dots 257 0 mm 10 11 3 033 dots 6 01 mm 0 24 71 dots 0 mm 4 2 mm 0 16 50 dots B5 ISO 176 0 mm 6 93 2 078 dots 250 0 mm 9 84 2 952 dots 164 0 mm 6 46 1 936 dots 250 0 mm 9 84 2 952 dots 6 01 mm 0 24 71 dots 0 mm 4 2 mm 0 16 50 dots B6 ISO 125 0 mm 4 92 1 476 dots 176 0 mm 6 93 2 078 dots 164 0 mm 4 44 1 334 dots 176 0 ...

Page 36: ...e length D Maximum logical page length F Distance from edge of physical page to edge of logical page NOTE Logical page shows the printable area for a PCL driver Printable area shows mechanical printable area of the machine Therefore the machine can only print within the shaded area when you use a PCL driver ...

Page 37: ...ots 247 0 mm 9 72 2 916 dots 182 0 mm 7 1 2 130 dots 4 8 mm 0 19 59 dots 0 mm 4 2 mm 0 16 50 dots B5 ISO 250 0 mm 9 84 2 952 dots 176 0 mm 6 93 2 078 dots 240 0 mm 9 44 2 834 dots 176 0 mm 6 93 2 078 dots 4 8 mm 0 19 59 dots 0 mm 4 2 mm 0 16 50 dots B6 ISO 176 0 mm 6 93 2 078 dots 125 0 mm 4 92 1 476 dots 166 4 mm 6 55 1 960 dots 125 0 mm 4 92 1 476 dots 4 8 mm 0 19 59 dots 0 mm 4 2 mm 0 16 50 dot...

Page 38: ...setting All models Transparency 28 30 ppm Thin Paper 28 30 ppm Plain Paper 90 sec 28 30 ppm Æ 14 ppm Recycled Paper 90 sec 28 30 ppm Æ 14 ppm Env Thin 14 ppm Thick Paper Envelopes 14 ppm Thicker Bond Paper Env Thick 3 ppm NOTE The print speed may vary according to conditions such as paper size and paper tray When a smaller size paper than A4 or Letter is printed the temperature on both edges of th...

Page 39: ...mber M5JV030390D Brand new Toner Cartridge Weight 663g 15g 723g 15g Toner Weight at Brand New Toner Cartridge 126g 126g Toner Cartridge Weight at Toner Near Empty 617g 15g 677g 15g Remain Toner Weight at Toner Near Empty 77g 77g Toner Cartridge Weight at Toner Life End 602g 15g 662g 15g Remain Toner Weight at Toner Life End 65g 65g You can print about 630 pages with 10g toner A4 size 5 coverage co...

Page 40: ...led Paper Transparencies Average 660W 20 9 x 17 7 x 18 7 22kg 48 5lbs 18kg 39 7lbs Front TOP Cover 1581Gray Side cover Panel 1736Gray 220 240V AC 50 60Hz 1 DIMM 144pin slot 64 128 256 512MB expandable up to 544MB 531mmX450mmX475mm 32 Mbyte RAM 64 90 g m2 17 24 lb 29 4 x 22 3 x 22 6 Yes 746mmX567mmX575mm Yes 60 161 g m2 16 43 lb 60 105 g m2 16 28 lb A4 Letter B5 ISO A5 B6 Exe 250 sheets x 1 LT 5300...

Page 41: ... Australia New Zealand Singapore Hong Kong only Call Waiting Caller ID Call waiting Ready Only for USA Distinctive Ringing Yes Yes U K Denmark only Yes Australia New Zealand Singapore Hong Kong only FAX Modem Speed Transmission Speed ITU T Group Coding Method Color FAX Document Send Receive Color FAX Memory Send Receive Fax Tel Switch Super Fine Gray Scale Contrast Smoothing Dual Access Enhanced R...

Page 42: ...betic Memory Status List System Setup User Setting List Order Form N A INTERFACE External TAD Interface Host Interface Serial Host Interface IEEE1284 Host Interface Hi Speed USB2 0 Ether Net 10 100base TX Cable included Acceptable Media Card Slot PRINTER Color Mono Engine Type Resolution Windows 95 98 Me and NT4 0 2000 XP DOS Mac OS Linux 600 dpi 1200 dpi HQ1200 2400x600dpi 600 dpi 300 dpi 600 dpi...

Page 43: ...Memo Recording Conversation Toll Saver Remote Access Fax Retrieval Fax Forwarding Paging Yes BUNDLED SOFTWARE For Windows Printer Driver TWAIN WIA for XP Viewer PaperPort 9 0 PC Fax Sending PC Fax Receiving Network PC Fax Receive PC Fax Protocol Compliance machine side Remote Setup Yes Yes TX Brother Driver RX Yes Yes Class 2 for RX N A Yes N A Less than 8 5 seconds PCL6 BR Script 3 IBM Pro Printe...

Page 44: ...d NC 6400h type2 N A Yes 10 profiles Yes Yes Drum Unit 25 000 pages 1 page job TBD BRAdmin Professional Web Based Management BRAdmin Light N A ICMPv6 NDP DNS mDNS LPR LPD Port9100 IPP FTP SNMP HTTP TELNET SMTP TFTP Standard Toner 3 500 pages A4 LTR pages 4 High Capacity Toner 7 000 pages A4 LTR pages 4 N A Yes Mac OS X 10 2 4 or greater only ARP RARP BOOTP DHCP APIPA Auto IP ICMP WINS NetBIOS DNS ...

Page 45: ...tigrade 20 80 without condensation Yes AL FB Step1 MFC 8860DN Laser AL 266MHz 64 90 g m2 17 24 lb Plain Paper Bond Paper Recycled Paper 2 76 x 1 06 inch A4 Letter B5 ISO A5 B6 Exe N A 22 characters x 5 lines Full Dot maximum message is 16 characters Yes 1 color up to 150 sheets Standard Toner 3 5K Yes Width 148 0 to 215 9 mm Length 148 0 to 355 6 mm Width 5 8 to 8 5 Length 5 8 to 14 Win 98 SE Me W...

Page 46: ...Australia New Zealand Singapore Hong Kong only Call Waiting Caller ID Call waiting Ready Only for USA Distinctive Ringing Yes Yes U K Denmark only Yes Australia New Zealand Singapore Hong Kong only FAX Modem Speed Transmission Speed ITU T Group Coding Method Color FAX Document Send Receive Color FAX Memory Send Receive Fax Tel Switch Super Fine Gray Scale Contrast Smoothing Dual Access Enhanced Re...

Page 47: ...etic Memory Status List System Setup User Setting List Order Form N A INTERFACE External TAD Interface Host Interface Serial Host Interface IEEE1284 Host Interface Hi Speed USB2 0 Ether Net 10 100base TX Cable included Acceptable Media Card Slot PRINTER Color Mono Engine Type Resolution Windows 95 98 Me and NT4 0 2000 XP DOS Mac OS Linux Yes N A 1200 dpi HQ1200 2400x600dpi 600 dpi 300 dpi AL FB St...

Page 48: ...Recording Conversation Toll Saver Remote Access Fax Retrieval Fax Forwarding Paging Yes BUNDLED SOFTWARE For Windows Printer Driver TWAIN WIA for XP Viewer PaperPort 9 0 PC Fax Sending PC Fax Receiving Network PC Fax Receive PC Fax Protocol Compliance machine side Remote Setup Yes Yes TX Brother Driver RX Yes Yes Class 2 for RX up to 28ppm A4 size Up to 13ppm Less than 8 5 seconds N A N A N A 66 s...

Page 49: ... 2 years 6 months after opening Temperature Normal condition 0 40 Storage condition at a temperature of 40 to 50 Up to 5 days Storage condition at a temperature of 20 to 0 Up to 5 days Humidity Normal condition 35 85 Storage condition at a humidity of 85 to 95 Up to 5 days Storage condition at a humidity of 10 to 35 Up to 5 days Standard Toner 3 500 pages A4 LTR pages 4 High Capacity Toner 7 000 p...

Page 50: ...e 20 80 without condensation AL FB Step2 MFC 8870DW Laser AL 266MHz Yes up to 50 sheets XX4024 or 4200 20lbs environment temp 20 30C humiditiy 50 70 250 sheets N A N A Standard Toner 3 5K Yes Win 98 SE Me WinNT4 0 2K XP MacOS 9 1 9 2 OSX 10 2 4 or greater 250 sheets x 1 LT 5300 Yes up to 50 sheets by 20lbs paper up to 150 sheets Width 148 0 to 215 9 mm Length 148 0 to 355 6 mm Width 5 8 to 8 5 Len...

Page 51: ...Australia New Zealand Singapore Hong Kong only Call Waiting Caller ID Call waiting Ready Only for USA Distinctive Ringing Yes Yes U K Denmark only Yes Australia New Zealand Singapore Hong Kong only FAX Modem Speed Transmission Speed ITU T Group Coding Method Color FAX Document Send Receive Color FAX Memory Send Receive Fax Tel Switch Super Fine Gray Scale Contrast Smoothing Dual Access Enhanced Re...

Page 52: ...etic Memory Status List System Setup User Setting List Order Form N A INTERFACE External TAD Interface Host Interface Serial Host Interface IEEE1284 Host Interface Hi Speed USB2 0 Ether Net 10 100base TX Cable included Acceptable Media Card Slot PRINTER Color Mono Engine Type Resolution Windows 95 98 Me and NT4 0 2000 XP DOS Mac OS Linux LCD LCD AL FB Step2 MFC 8870DW Yes up to 50 Yes N A N A N A ...

Page 53: ...Recording Conversation Toll Saver Remote Access Fax Retrieval Fax Forwarding Paging Yes BUNDLED SOFTWARE For Windows Printer Driver TWAIN WIA for XP Viewer PaperPort 9 0 PC Fax Sending PC Fax Receiving Network PC Fax Receive PC Fax Protocol Compliance machine side Remote Setup Yes Yes TX Brother Driver RX Yes Yes Class 2 for RX Yes Yes Yes Yes N A Yes Win 98 SE Me and NT4 0WS 2000 XP N A up to 28p...

Page 54: ...ter opening Temperature Normal condition 0 40 Storage condition at a temperature of 40 to 50 Up to 5 days Storage condition at a temperature of 20 to 0 Up to 5 days Humidity Normal condition 35 85 Storage condition at a humidity of 85 to 95 Up to 5 days Storage condition at a humidity of 10 to 35 Up to 5 days N A Yes Mac OS9 1 9 2 Mac OS X 10 2 4 or greater Yes Yes Standard Toner 3 500 pages A4 LT...

Page 55: ... characters x 5 lines Full Dot maximum message is 16 characters N A 1 DIMM 144pin slot 64 128 256 512MB expandable up to 544MB 2 76 x 1 06 inch Yes Width 148 0 to 215 9 mm Length 148 0 to 355 6 mm Width 5 8 to 8 5 Length 5 8 to 14 Plain Paper Bond Paper Recycled Paper Envelopes Labels and Transparencies 32 Mbyte RAM Plain Paper Bond Paper Recycled Paper A4 Letter B5 ISO A5 B6 A6 Exe 60 161 g m2 16...

Page 56: ...y Music on Hold Monitoring the Line on Hold with Music One Touch Dial Speed Dial Figures of One Touch Speed Dial Resisterable Number Of Characters Group Dial Telephone Index Caller ID Call Waiting Caller ID Call waiting Ready Only for USA Distinctive Ringing FAX Modem Speed Transmission Speed ITU T Group Coding Method Color FAX Document Send Receive Color FAX Memory Send Receive Fax Tel Switch Sup...

Page 57: ... ITU T Chart LIST REPORT Activity Report Journal Report Transmission Verification Report Coverpage Help List Call Back Message Caller ID List Tel Index List Numeric Alphabetic Memory Status List System Setup User Setting List Order Form INTERFACE External TAD Interface Host Interface Serial Host Interface IEEE1284 Host Interface Hi Speed USB2 0 Ether Net 10 100base TX Cable included Acceptable Med...

Page 58: ...R TAD Type ICM Recording Time OGM MC MC Pro Paging F T Memo Recording Conversation Toll Saver Remote Access Fax Retrieval Fax Forwarding Paging BUNDLED SOFTWARE For Windows Printer Driver TWAIN WIA for XP Viewer PaperPort 9 0 PC Fax Sending PC Fax Receiving Network PC Fax Receive N A N A AL DCP Base DCP 8060 N A N A Yes 66 scalable fonts 12 bitmap fonts including Letter Gothic 16 66 OCR A OCR B 11...

Page 59: ... 3145 TN 580 TN 3170 TN 3185 DR 520 DR 3100 DR3115 Toner Drum SERVICE Machine life Print Pages 200 000 Machine life Scans 50 000 Machine life ADF 50 000 Machine life Years 5 MTBF Hours MTTR Hours Shelf life 2 years 6 months after opening Temperature Normal condition 0 40 Storage condition at a temperature of 40 to 50 Up to 5 days Storage condition at a temperature of 20 to 0 Up to 5 days Humidity ...

Page 60: ...32 5 degrees Centigrade 20 80 without condensation Width 148 0 to 215 9 mm Length 148 0 to 355 6 mm Width 5 8 to 8 5 Length 5 8 to 14 Plain Paper Bond Paper Recycled Paper A4 Letter B5 ISO A5 B6 A6 Exe 2 76 x 1 06 inch 60 161 g m2 16 43 lb 60 105 g m2 16 28 lb Width 69 9 to 215 9 mm Length 116 to 406 4 mm Width 2 75 to 8 50 Length 4 57 to 16 AL DCP Step DCP 8065DN Laser AL 266MHz N A 531mmX450mmX4...

Page 61: ... Music on Hold Monitoring the Line on Hold with Music One Touch Dial Speed Dial Figures of One Touch Speed Dial Resisterable Number Of Characters Group Dial Telephone Index Caller ID Call Waiting Caller ID Call waiting Ready Only for USA Distinctive Ringing FAX Modem Speed Transmission Speed ITU T Group Coding Method Color FAX Document Send Receive Color FAX Memory Send Receive Fax Tel Switch Supe...

Page 62: ...of Paper Reception ITU T Chart LIST REPORT Activity Report Journal Report Transmission Verification Report Coverpage Help List Call Back Message Caller ID List Tel Index List Numeric Alphabetic Memory Status List System Setup User Setting List Order Form INTERFACE External TAD Interface Host Interface Serial Host Interface IEEE1284 Host Interface Hi Speed USB2 0 Ether Net 10 100base TX Cable inclu...

Page 63: ...C MC Pro Paging F T Memo Recording Conversation Toll Saver Remote Access Fax Retrieval Fax Forwarding Paging BUNDLED SOFTWARE For Windows Printer Driver TWAIN WIA for XP Viewer PaperPort 9 0 PC Fax Sending PC Fax Receiving Network PC Fax Receive PC Fax Protocol Compliance machine side Remote Setup N A Yes Yes N A N A Yes N A Yes Yes N A N A Less than 8 5 seconds up to 28ppm A4 size 66 scalable fon...

Page 64: ...rs 5 MTBF Hours 4 000 MTTR Hours 0 5 Shelf life 2 years 6 months after opening Temperature Normal condition 0 40 Storage condition at a temperature of 40 to 50 Up to 5 days Storage condition at a temperature of 20 to 0 Up to 5 days Humidity Normal condition 35 85 Storage condition at a humidity of 85 to 95 Up to 5 days Storage condition at a humidity of 10 to 35 Up to 5 days Standard Toner 3 500 p...

Page 65: ...Confidential CHAPTER 3 THEORY OF OPERATION ...

Page 66: ... 3 2 3 1 Paper supply 3 10 3 2 3 2 Paper registration 3 12 3 2 3 3 Drum unit 3 12 3 2 3 4 Developing 3 13 3 2 3 5 Fixing stage 3 14 3 2 3 6 Paper eject 3 15 3 2 3 7 Duplex printing For the models with the DX only 3 16 3 2 3 8 Paper feeding from the MP tray 3 17 3 2 3 9 LT tray 3 17 3 2 4 Toner Cartridge 3 18 3 2 4 1 Toner life end mode 3 18 3 2 4 2 New toner detection mechanism 3 20 3 2 4 3 Counte...

Page 67: ...y WLAN PCB WLAN For the model with the wireless LAN only Paper feeding mechanism Laser printing unit Provided on models supporting facsimile function Charging exposing developing transferring and heat fixing processes Electrical charger Laser unit including the polygon motor Laser sensitive drum Developer roller Transfer roller Heater roller Main motor Scanner unit ADF unit NCU Line Speaker CCD un...

Page 68: ...Pressure roller Exposure drum Duplex unit Developer roller Drum unit Regist roller Pinch roller Transfer roller Paper tray Paper tray LT unit LT unit Separation roller Feed roller Separation roller MP Feed roller Regist actuator front Pressure roller Separation roller Feed roller Feed roller TR Regist actuator rear Feed roller TR Pressure roller ...

Page 69: ...r the scanner unit scanner cover and the automatic document feeder ADF The scanner unit consists of a scanner top cover CCD unit and scanner base Fig 3 3 Pulley ASSY Belt CCD module Guide shaft Top cover White level reference film ADF ADF document cover ASSY Scanner unit Scanner cover Scanner base Document cover ...

Page 70: ...anning ADF scanning and document glass scanning These two scanning methods are switched depending on whether the document front sensor 1 detects the document or not when starting scanning Pick up roller Separation roller Paper feed roller 1 SB roller ASSY Flap C Flap B Switch back sensor Paper feed roller 2 Document rear sensor actuator Document front sensor actuator 1 Document front sensor 1 Docu...

Page 71: ...e CCD drive mechanism is started The CCD motor is rotated so that its action is transferred to the CCD drive belt through the gear train The CCD unit is supported by the CCD rail and assembled on the CCD drive belt When the CCD motor is rotated clockwise the CCD unit on the CCD drive belt scans the document while sliding to the right hand side Fig 3 5 Pulley ASSY CCD module Guide shaft Drive plate...

Page 72: ...tion pad send a sheet of the document to the ADF one by one from the top page of the stacked documents 2 The document is passed through the paper feed rollers 1 2 and 3 and is passed over the CCD unit so that the document is scanned Then the document is ejected to the document cover by the eject roller Fig 3 6 Paper feed chute ASSY Paper feed roller 1 ADF motor Separation roller Paper feed roller ...

Page 73: ...hat the document is scanned Then the document is sent for the specified distance by the switch back roller ASSY and the switch back roller is turned counter so that the document is drawn again Fig 3 7 3 The drawn document is attached on the flap B and sent to the paper feed rollers 2 and 3 At this time the opposite side of the document is faced up so that the backside of the document is scanned Th...

Page 74: ...or detects whether the machine cover is opened or not Even if the document is set into the ADF the machine starts scanning the document glass ignoring the ADF Function of the scanner lock lever The scanner lock lever fixes the CCD unit in position to prevent the CCD unit from moving and damaging during transportation Function of the paper feed solenoid The paper feed solenoid releases the pick up ...

Page 75: ...Confidential 3 9 3 2 2 Overview of Gears Fig 3 10 Eject solenoid LT DX Main motor Drive sub ASSY T1 solenoid MP solenoid Register solenoid LT solenoid ...

Page 76: ...d separated into individual sheets The paper drawn out of the paper tray pushes against the regist front actuator and the paper top position or absence of paper is detected by the actuator movement The tail edge actuator detects the end of the paper fed When a paper jam occurs the nips between the pressure roller and feed roller TR and between the pinch roller and regist roller are released which ...

Page 77: ...ear 46 is rotated and the motor drive is transmitted to the plate ASSY so that it is pushed up Fig 3 12 When the roller holder ASSY is pushed up the hook is released by the lift arm and the rotation of the clutch gear is stopped Then the pressure plate is stopped to push up Fig 3 13 P P clutch hook A2 P P clutch hook A1 P P gear 29 clutch cam P P clutch hook B P P differential P P gear 22 B23 tray...

Page 78: ...he transfer roller controls the first print position on the paper The machine starts transferring an image when a definite time passes after the paper is passed through the regist actuator rear 3 2 3 3 Drum unit Exposure drum Generates the latent electrostatic image and develops the image on the drum surface Primary charger Forms a uniform charge on the drum surface 1 Corona wire Generates the ion...

Page 79: ...er to the developer roller The toner adheres to the developer roller and is conveyed to the exposure drum at an even thickness controlled by the blade The toner is nipped between the developer roller and the drum and developed onto the latent image on the drum The electrostatic field between the drum and the developer roller which is DC biased from the high voltage power supply creates the electro...

Page 80: ...ssure when passing through the heat roller and the pressure roller in the fuser unit The thermistor keeps the surface temperature of the heat roller constant by detecting the surface temperature of the heat roller and turning on or off the halogen heater lamp Fig 3 16 Pressure roller Halogen heater Heat roller Fuser unit ...

Page 81: ...s ejected from the fuser unit The paper eject actuator detects whether the paper is ejected correctly or not After the paper exits from the heat roller the paper is turned by the back cover and ejected face down into the top output tray through the eject roller ASSY Fig 3 17 When a paper jam occurs the roller in the eject roller ASSY is released to remove the jammed recording paper easily Paper ej...

Page 82: ...y where the paper skew is adjusted Afterwards the paper is ejected from the duplex tray to the path through the regist roller and the transfer roller to the transfer block in the drum unit again for process of printing on the back of sheet Fig 3 18 Eject roller ASSY Back cover Outer chute ASSY Pressure roller Duplex unit Transfer roller Exposure drum Heat roller Pinch roller Regist roller Regist a...

Page 83: ...ontacted with the recording paper The drawn recording paper is separated into individual sheets by the separation roller Fig 3 19 3 2 3 9 LT tray The motor drive is transmitted to the gear to rotate the feed roller then the recording paper is drawn out of the LT tray The drawn recording paper is separated into individual sheet by the separation roller and fed to the machine Fig 3 20 Separation rol...

Page 84: ... 2 3 4 5 6 7 8 9 10 11 12 Cartridge life 4 200 6 329 7 615 8 477 9 094 9 559 9 920 10 210 10 447 10 645 10 813 10 957 Cartridge life ON OFF 2 310 3 915 5 096 6 000 6 715 7 295 7 774 8 177 8 520 8 817 9 075 9 302 Toner empty 5 3 500 3 500 3 500 3 500 3 500 3 500 3 500 3 500 3 500 3 500 3 500 3 500 Toner empty 4 4 375 4 375 4 375 4 375 4 375 4 375 4 375 4 375 4 375 4 375 4 375 4 375 Toner empty 3 5 ...

Page 85: ...7 000 7 000 7 000 7 000 7 000 7 000 7 000 Toner empty 4 8 750 8 750 8 750 8 750 8 750 8 750 8 750 8 750 8 750 8 750 8 750 8 750 Toner empty 3 11 667 11 667 11 667 11 667 11 667 11 667 11 667 11 667 11 667 11 667 11 667 11 667 Toner empty 2 17 500 17 500 17 500 17 500 17 500 17 500 17 500 17 500 17 500 17 500 17 500 17 500 Toner empty 1 35 000 35 000 35 000 35 000 35 000 35 000 35 000 35 000 35 000...

Page 86: ... A and rib B on gear 4 When the toner actuator is pushed twice the two signals that are generated by the new toner sensor tell the machine that a standard toner cartridge has been installed 4 The high yield toner cartridge only has rib A on gear 4 When the toner actuator is pushed once the signal that is generated by the new toner sensor tell the machine that a high yield toner cartridge has been ...

Page 87: ... detects that the toner cartridge is replaced with a new full one the developing bias is set to 400V initialized 2 After that the bias voltage is stepped down according to the number of prints 3 2 4 3 Counter reset during indication of Toner Life End The counter resetting method during indication of Toner Life End depends on the cause of toner life end and the condition of the inserted toner cartr...

Page 88: ...y Applicable safety standards have been complied with 3 2 5 2 Exposure stage After the drum is positively charged it is exposed to the light emitted from the laser unit Fig 3 24 Laser exposure unit 1 The laser beam radiated from a laser diode inside the laser unit are concentrated into a constant width by a slit in the CO lens cell and then reflected by a polygon mirror rotating at high speed 2 Th...

Page 89: ...a result the image is visible on the paper 2 Cleaning process of transfer roller If the toner is not transferred onto the paper perfectly it is possible that there may be residual toner on the drum which will adhere to the transfer roller The transfer roller voltage changes to a positive voltage during non printing rotation of the drum Therefore the transfer roller is cleaned by returning the posi...

Page 90: ...or ASSY DX tray sensor Mechanical switch Relay rear PCB Document front sensor 1 Photo sensor ADF Document front sensor 2 Photo sensor ADF Document rear sensor Photo sensor ADF Switch back sensor Photo sensor ADF Document cover sensor Photo sensor ADF HP sensor Photo sensor Scanner unit ASSY Fig 3 26 Frame R Toner LED PCB Light emission Toner sensor PCB Light reception New toner sensor Relay front ...

Page 91: ...M Connector Pegasus IDCLK IDRSTN IDBREQ IDBGNT IDRREQ IDRACK IDDREQ IDDACK IDADC 8 0 IDINT AFE WM8199 IDCLK IDRSTN IDINT IDBREQ IDBGNT IDRREQ IDRACK IDDREQ IDDACK IDADC 8 0 AFESCK AFESDO AFESEN AFEMCLK AFEVSMP AFERLC AFED 7 0 CISLEDB CISLEDG CCD_SW1 CCD_SW2 CISTG CCD_SH CISCLK CCD_RS CCD_CL1 PE0 PE1 CCD_CL2 CCD_CP PE2 RMOT0 RMOT_PH_A RMOT_PH_B RMOT1 RMOT2 RMOT3 RMOT_PH_A_N RMOT_PH_B_N RMPT0 RMPT1 ...

Page 92: ...Confidential CHAPTER 4 TRANSFER OF DATA LEFT IN THE MACHINE TO BE SENT FOR REPAIR ...

Page 93: ...to be sent for repair The service personnel should instruct end users to follow the transfer procedure given in this chapter if the machine at the user site cannot print received data due to the printing mechanism defective End users can transfer received data to another machine to prevent data loss CONTENTS 4 1 TRANSFERRING RECEIVED FAX DATA 4 1 ...

Page 94: ...s order to access user accessible functions of the maintenance mode The FAX TRANSFER appears on the LCD 4 To check the number of received files press the 1 key The 1 NO OF JOBS appears on the LCD Press the OK key and the number of received files appears just as NO OF JOBS 10 5 To transfer the activity report only press the 2 key The 2 ACTIVITY appears To transfer received files together with the a...

Page 95: ...Confidential 4 2 Cover page sample End page sample ...

Page 96: ...Confidential CHAPTER 5 DISASSEMBLY REASSEMBLY AND LUBRICATION ...

Page 97: ...ubricants should be applied during reassembly jobs CONTENTS 5 1 DISASSEMBLY REASSEMBLY 5 1 Safety Precautions 5 1 Tightening Torque 5 2 Harness Routing 5 4 Preparation 5 21 How to Access the Object Component 5 21 Disassembly Flowchart 5 22 5 1 1 AC Cord 5 23 5 1 2 Drum Toner ASSY 5 23 5 1 3 DX Feed ASSY For the models with the DX only 5 24 5 1 4 Paper Tray 5 24 5 1 5 Back Cover 5 27 5 1 6 DX Blank...

Page 98: ...only 5 48 5 1 29 Actuator Front 2 Photo Interrupter For the models with the DX only 5 49 5 1 30 ADF Film Spring Plate ADF Front A ASSY Separation Rubber Rubber Holder Separation Spring 5 50 5 1 31 Pressure Roller LF Spring 5 50 5 1 32 LF Roller 2 ASSY 5 51 5 1 33 Exit Roller ASSY 5 52 5 1 34 LF Roller 3 ASSY 5 53 5 1 35 LF Roller 4 ASSY 5 54 5 1 36 Flap A ASSY For the models with the DX only Flap ...

Page 99: ...5 1 59 NCU PCB ASSY For the models with the NCU only 5 75 5 1 60 Speaker ASSY 5 77 5 1 61 Driver PCB 5 78 5 1 62 Fuser Unit 5 79 5 1 63 Tray MP ASSY 5 81 5 1 64 MP Tray Cover ASSY Process Cover ASSY 5 82 5 1 65 Main PCB 5 85 5 1 66 Gear Plate Calking ASSY AL Develop Joint Main Motor ASSY AL 5 86 5 1 67 Main Shield Plate ASSY 5 88 5 1 68 Relay Rear PCB ASSY Connector 5 90 5 1 69 Relay Front PCB ASS...

Page 100: ...me R 5 111 5 1 91 MP Unit 5 112 5 1 92 Regist Actuator Rear Regist Actuator Spring 5 117 5 1 93 Regist Actuator Front Regist Actuator Spring 5 119 5 1 94 Roller Holder ASSY 5 120 5 1 95 PE Actuator Edge Actuator Edge Actuator Spring 5 121 5 1 96 PE PG Sensor ASSY 5 123 5 1 97 Wireless PCB PCB T60H929 00 ASSY 02 For the model with the Wireless only 5 124 5 2 DISASSEMBLY REASSEMBLY LT 5300 5 125 5 2...

Page 101: ...r 24 LT 5 133 5 2 10 Collar 6 5 134 5 2 11 LT Solenoid ASSY 5 138 5 2 12 Roller Holder ASSY 5 139 5 2 13 Edge Actuator Spring 5 140 5 2 14 PE Actuator Edge Actuator 5 141 5 2 15 LT Sensor PCB ASSY 5 142 5 3 LUBRICATION 5 144 ...

Page 102: ...ctricity charged in your body may damage electronic parts Before handling the PCBs touch a metal portion of the machine to discharge static electricity charged in your body When transporting PCBs be sure to wrap them in conductive sheets such as aluminum foil 5 Be sure to reinsert self tapping screws correctly if removed 6 Tighten screws to the torque values listed on the next page 7 When connecti...

Page 103: ...r Taptite bind B M3 x 8 1 0 5 0 1 5 1 MP feed frame Taptite bind B M3 x 8 2 0 5 0 1 5 1 Regist frame 2 MP tray unit 2 Chute 2 2 Taptite bind B M4 x 12 6 0 7 0 1 7 1 Inner chute Taptite bind B M4 x 12 6 7 0 8 0 1 8 1 Panel PCB Taptite cup B M3 x 8 3 0 5 0 1 5 1 Cover Taptite bind B M4 x 12 6 0 8 0 1 8 1 FG wire Taptite cup S M3 x 6 SR 1 0 75 0 1 7 5 1 Joint cover ASSY ALFB Taptite bind B M4 x 12 4 ...

Page 104: ...te cup B M3 x 10 3 0 5 0 1 5 1 ADF motor Screw pan S P washer M3 x 6 2 0 7 0 1 7 1 Separation rubber Taptite B M3 x 6 1 0 4 0 05 4 0 5 Motor frame ASSY Taptite cup S M3 x 8 3 0 7 0 05 7 0 5 ADF relay PCB Taptite cup S M3 x 8 1 0 7 0 05 7 0 5 SB chute ASSY Taptite cup S M3 x 8 2 0 7 0 05 7 0 5 Paper feed chute ASSY Taptite cup S M3 x 8 4 0 7 0 05 7 0 5 FG wire Taptite cup S M3 x 8 1 0 7 0 05 7 0 5 ...

Page 105: ...Confidential 5 4 Harness Routing MP PE sensor ASSY 1 High voltage PS PCB ASSY Hook A Hook B MP feed frame MP feed frame Hole Hook A Machine top side Machine body upside down MP PE sensor ASSY ...

Page 106: ... SW ASSY Relay front PCB ASSY Hooks Frame L Pin Hook Pin High voltage PS PCB ASSY PE EG sensor ASSY PE EG sensor ASSY Paper feed frame Paper feed frame Hook A Hook B Hook B Hole A Hole A Machine top side Machine body upside down PE EG sensor ASSY 2 ...

Page 107: ...ter solenoid ASSY 5 Register solenoid ASSY Relay front PCB ASSY Hooks Hook Hook Hook Hook Frame L Hook Pin Pin Toner sensor PCB unit ASSY 4 Toner sensor PCB unit ASSY Relay front PCB ASSY Hooks Hook Hook Frame L Hook Pin Pin ...

Page 108: ...Confidential 5 7 7 T1 solenoid ASSY Relay front PCB ASSY Hooks Hook Pin Pin Hooks T1 solenoid ASSY Frame L 6 MP solenoid ASSY Relay front PCB ASSY Hooks Hooks MP solenoid ASSY Frame L Hook Pin Pin ...

Page 109: ...ential 5 8 9 Laser unit Laser unit Frame L Holes Core Hook Gear cover Main PCB Polygon motor Flat cable Protective film LD harness Flat cable 8 Relay front PCB ASSY Relay front PCB ASSY Main PCB Hook Frame L ...

Page 110: ...Confidential 5 9 11 Fan motor 60 unit LV Frame L Hooks Hook Hook Hook Fan motor 60 unit LV Toner LED PCB unit ASSY Fan motor 60 unit Frame L Hooks Fan motor 60 unit Toner LED PCB unit ASSY 10 ...

Page 111: ...Confidential 5 10 Frame L Hooks Hook Hook Hole Toner LED PCB unit ASSY Machine top side Machine body upside down High voltage PS PCB ASSY Hook Hooks Hole Toner LED PCB unit ASSY 12 ...

Page 112: ...r FG harness FG harness Main PCB Main PCB PS PCB unit 13 FG harness 14 PS PCB unit Inlet harness ASSY Power supply switch Hook Hooks Core View A View A PS PCB unit terminal Machine top side Machine body upside down Base plate LV SW holder ASSY ...

Page 113: ...CB ADF unit ADF harness ADF harness ADF motor harness ADF motor harness ADF motor ADF FG harness ADF FG harness ADF relay harness ADF relay harness Main PCB Driver PCB Document cover sensor harness Document cover sensor harness Document cover sensor Scanner unit ...

Page 114: ...front sensor 1 Document front sensor 2 Document front sensor 1 Document front sensor 2 Actuator front 1 Paper feed chute ASSY Actuator front 2 Hole C Hole C Hole Hook Hooks Hook Hook Hook Hook Hooks Hook Paper feed chute ASSY ADF relay PCB Drive frame sub ASSY Motor frame ASSY Motor frame ASSY ADF relay PCB View A View A View B View B ...

Page 115: ...me ASSY ADF unit Document rear sensor Switch back sensor 17 Actuator R Actuator SB Lower main chute ASSY Hook Hooks Hooks ADF relay PCB ADF relay PCB View A View A Document rear sensor Switch back sensor Document rear sensor Document rear sensor harness Document rear sensor harness Switch back sensor Switch back sensor harness Switch back sensor harness ...

Page 116: ...s 20 Drive plate ASSY Driver PCB Hole Scanner unit Scanner motor FB FG harness Scanner unit CCD module HP sensor 19 Main PCB CCD module FFC cable HP sensor HP sensor Drive plate ASSY Drive plate ASSY HP sensor harness FFC plate Hole Scanner unit Hook Pin Rib ...

Page 117: ...Confidential 5 16 Speaker ASSY 22 Joint cover Hook Speaker ASSY Hook Main PCB Hole Panel unit 21 Panel unit Panel PCB CIR ALFB panel Panel PCB harness Panel PCB harness Main PCB Hole Hook Tape ...

Page 118: ...ok Thermistor ASSY S Thermistor ASSY M Fuser unit Fuser unit 24 NCU FG harness NCU FG harness Base plate LV NCU harness NCU unit NCU unit Hole Hole Joint cover Frame L 23 Main PCB Machine top side Machine body upside down ...

Page 119: ...et Main PCB sheet ALFB1 Main PCB Frame L PS PCB unit High voltage PS PCB ASSY Main shield plate ASSY Relay rear PCB ASSY Insulation sheet DX sensor Main PCB sheet ALFB1 Relay rear PCB ASSY Ejector solenoid For the models with the DX only Frame L Ejector solenoid 25 Main PCB ...

Page 120: ...r PCB Battery 28 Main PCB Driver PCB Joint cover Driver harness Battery harness Battery Hole Main motor ASSY AL Thermistor ASSY LT connector Frame L Thermistor ASSY Thermistor ASSY Main motor ASSY AL LT connector 27 Main PCB ...

Page 121: ...fidential 5 20 View A View A Hook Frame R Hooks Hook Hole Hole Air duct Frame L Wireless PCB PCB T60H929 00 ASSY 02 Wireless PCB harness LD harness Main PCB Main PCB Wireless PCB PCB T60H929 00 ASSY 02 29 ...

Page 122: ... next page is a disassembly flowchart which helps you access the object components To remove the scanner motor FB for example first find it on the flowchart and note its number 5 1 52 in this case To access it you need to remove all the parts above the fixing unit on the flowchart 5 1 46 5 1 47 5 1 48 and 5 1 50 in this case before the unit itself can be removed Unless otherwise specified all part...

Page 123: ...15s 20s 5 1 30 ADF Film Spring Plate ADF Front A ASSY Separation Rubber Rubber Holder Separation Spring 15s 20s 5 1 23 ADF Motor 25s 25s 5 1 26 ADF Relay PCB 10s 10s 5 1 32 LF Roller 2 ASSY 15s 20s 5 1 33 Exit Roller ASSY 15s 20s 5 1 34 LF Roller 3 ASSY 15s 20s 5 1 35 LF Roller 4 ASSY 15s 20s 5 1 36 Flap A ASSY Flap A 15s 20s 5 1 24 SB Solenoid ASSY 5s 10s 5 1 25 PF Solenoid ASSY 5s 10s 5 1 37 Doc...

Page 124: ... Disconnect the AC cord from the Machine Fig 5 1 5 1 2 Drum Toner ASSY 1 Press the cover release lever 2 Open the Front cover 3 Take out the Drum toner ASSY Fig 5 2 AC cord Drum toner ASSY Machine Front cover 1 2 3 Back side Front side ...

Page 125: ... with the DX only 1 Remove the DX feed ASSY Fig 5 3 5 1 4 Paper Tray 1 Close the Front cover 2 Pull out the Paper tray 3 Remove the recording paper if it is remained in the Paper tray Fig 5 4 Paper tray Front cover DX feed ASSY 1 2 Back side Front side ...

Page 126: ...ASSY 5 Push the Hooks provided on both sides of the Separation pad ASSY inwards 6 Pull up the Separation pad ASSY Fig 5 5 7 Pull out the Separation pad spring Fig 5 6 Separation pad ASSY Paper tray Hook Hook Hooks 4 5 5 6 Paper tray Separation pad spring Front side ...

Page 127: ...Remove the Lift gear 46 Fig 5 7 9 Remove the Gear 21 16 Fig 5 8 10 Remove the Gear 15 Fig 5 9 Paper tray Lift gear 46 Hook Paper tray Gear 21 16 Paper tray Gear 15 Front side Hook Lift gear 46 Plate up plate Plate up plate ...

Page 128: ... the Pins on the machine body 3 Remove the Back cover Fig 5 10 5 1 6 DX Blank Cover For the models with out the DX only 1 Push the Hooks on both sides of the DX blank cover inwards to release them and remove the DX blank cover Fig 5 11 Pin Pin Back cover 1 2 3 Back side Arm DX blank cover Hook Hook ...

Page 129: ...er chute ASSY Fig 5 12 4 Remove the bind B M3x8 Taptite screw 5 Lift up the side where the eject actuator is assembled of the Sub outer chute slightly to the direction of the arrow 5a and move the Sub outer chute to the direction of the arrow 5b 6 Lift up the Sub outer chute to remove Fig 5 13 Pin Pin Outer chute ASSY 2 3 Pin 1 Back side Arm Knob Knob Sub outer chute Hooks Outer chute ASSY Taptite...

Page 130: ...b 8 Lift up the Eject actuator to remove 9 Remove the Eject actuator spring Fig 5 14 Assembling Notes When assembling the Eject actuator spring ensure that its direction is correct referring to the figure below Fig 5 15 Sub outer chute Hook 7a 7b 8 9 Eject actuator spring Rib Eject actuator Sub outer chute Eject actuator spring Eject actuator ...

Page 131: ... 5 16 2 Open the Front cover remove the two bind B M4x12 Taptite screws and then remove the Side cover L by releasing the Hooks in the order of 2a to 2d Fig 5 17 Access cover 1 Taptite bind B M4x12 2a 2b 2c 2d Hooks Hooks Hook Side cover L Taptite bind B M4x12 Left side Front side ...

Page 132: ...w remove the ADF FG harness and FB FG harness 3 Disconnect the Connector from the Driver PCB 4 Disconnect the two Connectors from the Main PCB Fig 5 19 Shield cover Taptite cup S M3x6 Taptite cup S M3x6 FG harness Driver PCB Connector ADF motor harness FB FG harness ADF FG harness Main PCB Connectors ADF relay harness Taptite cup S M3x6 Left side Left side Main PCB Driver PCB ...

Page 133: ...n remove the Document cover Fig 5 20 5 1 10 Hinge Base R 1 Turn the Document cover upside down Remove the Hinge base R from the Hinge arm R Fig 5 21 Document cover Taptite bind B M4x12 Taptite bind B M4x12 Hinge base R Document cover 1 2 Hinge arm R Back side Bottom side ...

Page 134: ...e screws and then remove the Hinge arm R Fig 5 22 5 1 12 Hinge ASSY L 1 Remove the three cup B M3x10 Taptite screws and then remove the Hinge ASSY L Fig 5 23 Hinge arm R Taptite cup B M3x10 Document cover Document cover Hinge ASSY L Taptite cup B M3x10 Bottom side Bottom side ...

Page 135: ... Side Cover F 1 Push the Hook from underneath the ADF unit to release the Latch and remove the cup S M3x8 Taptite screw and cup B M3x10 Taptite screw from the ADF Side cover F 2 Remove the ADF side cover F from the ADF unit Fig 5 25 ADF unit ADF cover ASSY ADF unit Latch ADF side cover F Taptite cup S M3x8 Taptite cup B M3x10 Front side Hook ...

Page 136: ...Hook from underneath the ADF unit to release the Latch and remove the cup B M3x10 Taptite screw from the ADF side cover R 2 Remove the ADF side cover R from the ADF unit Fig 5 26 ADF unit Latch Hook ADF side cover R Taptite cup B M3x10 1 2 Back side Hook ...

Page 137: ...s Fig 5 27 4 Turn the Document cover upside down and remove the cup B M3x10 Taptite screw Fig 5 28 ADF motor harness ADF relay PCB ADF FG harness Taptite cup S M3x8 ADF motor 1 2 Document rear sensor Document front sensor 1 PF solenoid ASSY for the models with the DX only ADF relay harness ADF relay PCB Document front sensor 2 for the models with the DX only Switch back sensor for the models with ...

Page 138: ...lease the hook to remove the ADF chute ASSY from the Document cover LGL sub ASSY Fig 5 29 7 Turn the ADF chute ASSY upside down and remove the four LF4 films Fig 5 30 Document cover LGL sub ASSY Taptite cup B M3x10 Taptite cup B M3x10 Taptite cup B M3x10 Taptite cup B M3x10 ADF chute ASSY Front side Hook ADF chute ASSY LF4 films LF4 film ...

Page 139: ...hute from the ADF chute ASSY Fig 5 31 5 1 18 Exit Chute Cover ASSY 1 Turn the ADF chute ASSY upside down and remove the four cup B M3x10 Taptite screws 2 Remove the Exit chute cover ASSY from the ADF chute ASSY Fig 5 32 SB chute ASSY SX chute Taptite cup B M3x8 Taptite cup B M3x8 ADF chute ASSY Taptite cup B M3x10 Taptite cup B M3x10 Exit chute cover ASSY ADF chute ASSY Front side Front side ...

Page 140: ...er ASSY Fig 5 33 Assembling Notes When assembling the Earth spring ensure that the end of the Earth spring is attached onto the Antistatic brush as shown in the figure below Fig 5 34 Earth spring Exit chute cover ASSY Hook Hooks Rib Earth spring Earth spring Antistatic brush Antistatic brush Exit chute cover ASSY Antistatic brush ...

Page 141: ...own Release the Hooks of the Conductive bushing A to remove the Conductive bushing A 2 Remove the Bushing from the ADF chute ASSY and remove the PF roller holder ASSY from the ADF chute ASSY Fig 5 35 PF roller holder ASSY ADF chute ASSY Conductive bushing A Hooks Front side Bushing ...

Page 142: ...lever and then remove the Bushing from the ADF chute ASSY and remove the LF roller 1 ASSY from the ADF chute ASSY Fig 5 36 Assembling Notes When assembling the LF roller 1 ASSY assemble the Bushing with aligning the Boss of the Bushing with the notch on the ADF chute ASSY Fig 5 37 LF roller 1 ASSY ADF chute ASSY Conductive bushing A Hooks Front side Bushing ADF chute ASSY Bushing Boss Lock lever R...

Page 143: ...ve the Bushing from the ADF chute ASSY and remove the SB roller ASSY from the ADF chute ASSY Fig 5 38 Assembling Notes When assembling the SB roller ASSY assemble the Bushing with aligning the Boss of the Bushing with the notch on the ADF chute ASSY Fig 5 39 Conductive bushing A SB roller ASSY ADF chute ASSY Hooks Front side Bushing ADF chute ASSY Bushing Boss ...

Page 144: ...er allow you to identify each roller Fig 5 40 The LF roller 2 ASSY and Exit roller are the same It is recommended to mark each of the roller ASSYs when disassembling them Failure to assemble each roller ASSY onto the correct position may cause paper jam or stretching image Lighter Darker LF roller 3 ASSY SB roller ASSY For the models with the DX only LF roller 2 ASSY Exit roller ASSY LF roller 4 A...

Page 145: ...rews and then remove the Motor frame ASSY Fig 5 42 Assembling Notes When assembling the Motor frame ASSY ensure that the gears indicated with gray are placed in the positions as shown in the figure below Fig 5 43 Motor frame ASSY Taptite cup S M3x8 Motor frame ASSY ADF motor Motor frame ASSY Screw pan S P washer M3x6 Back side View A Screw positions View A ...

Page 146: ...3x8 Taptite screw 2 Remove the S B solenoid ASSY Fig 5 44 5 1 25 PF Solenoid ASSY For the models with the DX only 1 Remove the cup S M3x8 Taptite screw 2 Remove the PF solenoid ASSY Fig 5 45 Motor frame ASSY S B solenoid ASSY Taptite cup S M3x8 Taptite cup S M3x8 PF solenoid ASSY Motor frame ASSY ...

Page 147: ...Confidential 5 46 5 1 26 ADF Relay PCB 1 Remove the cup S M3x8 Taptite screw 2 Remove the ADF relay PCB Fig 5 46 Taptite cup S M3x8 ADF relay PCB Motor frame ASSY ...

Page 148: ...te screws 2 Remove the Paper feed plate For the models with the DX only Fig 5 47 3 Remove the two cup B M3x8 Taptite screws 4 Remove the Paper feed chute ASSY Fig 5 48 Paper feed plate Taptite cup S M3x8 Taptite cup S M3x8 Taptite cup S M3x8 Taptite cup S M3x8 Paper feed chute ASSY ...

Page 149: ...nterrupter to remove the Photo interrupter from the Paper feed chute ASSY 2 Disconnect the Connector from the Photo interrupter Fig 5 49 3 Push down the Stopper slide the Actuator front 1 to the stopper side and pull up the Actuator front 1 to remove Fig 5 50 Connector Photo interrupter Paper feed chute ASSY Paper feed chute ASSY Actuator front 1 Hook Hook Hook Stopper ...

Page 150: ...e the Photo interrupter from the Paper feed chute ASSY 2 Disconnect the Connector from the Photo interrupter Fig 5 51 3 Push down the Stopper slide the Actuator front 2 to the stopper side and pull up the Actuator front 2 to remove Fig 5 52 Paper feed chute ASSY Actuator front 2 Connector Photo interrupter Paper feed chute ASSY Hook Hook Stopper ...

Page 151: ... 1 31 Presser Roller LF Spring 1 Push the Hook to the direction of the arrow 1a as shown in the figure below while holding the Presser roller and remove the Presser roller shaft from the hook 2 Pull the Presser roller shaft out of the Presser roller 3 Remove the two LF springs Fig 5 54 ADF film Taptite B M3x6 Spring plate ADF front A ASSY Separation spring Separation rubber Rubber holder Paper fee...

Page 152: ...ng from the ADF chute ASSY and remove the LF roller 2 ASSY from the ADF chute ASSY Fig 5 55 Assembling Notes When assembling the LF roller 2 ASSY assemble the Bushing with aligning the Boss of the Bushing with the notch on the ADF chute ASSY Fig 5 56 LF roller 2 ASSY Conductive bushing A Hooks ADF chute ASSY Bushing Boss Bushing ADF chute ASSY ...

Page 153: ...m the ADF chute ASSY and remove the Exit roller ASSY from the ADF chute ASSY Fig 5 57 Assembling Notes When assembling the Exit roller ASSY assemble the Bushing with aligning the Boss of the Bushing with the notch on the ADF chute ASSY Fig 5 58 Conductive bushing A Exit roller ASSY Hooks Front side ADF chute ASSY Bushing Boss Bushing ADF chute ASSY ...

Page 154: ...ve the Bushing from the ADF chute ASSY and remove the LF roller 3 ASSY from the ADF chute ASSY Fig 5 59 Assembling Notes When assembling the LF roller 3 ASSY assemble the Bushing with aligning the Boss of the Bushing with the notch on the ADF chute ASSY Fig 5 60 LF roller 3 ASSY Conductive bushing A Hooks Front side Bushing ADF chute ASSY Bushing Boss ADF chute ASSY ...

Page 155: ...m the ADF chute ASSY and remove the LF roller 4 ASSY from the ADF chute ASSY Fig 5 61 Assembling Notes When assembling the LF roller 4 ASSY assemble the Bushing with aligning the Boss of the Bushing with the notch on the ADF chute ASSY Fig 5 62 LF roller 4 ASSY Conductive bushing A Hooks Front side Bushing ADF chute ASSY Bushing Boss ADF chute ASSY ...

Page 156: ... bushing A 2 Remove the Bushing from the ADF chute ASSY and remove the Flap A ASSY or Flap A from the ADF chute ASSY Fig 5 63 Assembling Notes When assembling the Flap A ASSY or Flap A assemble the Bushing with aligning the Boss of the Bushing with the notch on the ADF chute ASSY Fig 5 64 Conductive bushing A Flap A ASSY Flap A Hooks Bushing ADF chute ASSY Bushing Boss ADF chute ASSY ...

Page 157: ...ocument hold spring gently to prevent it from jumping Fig 5 65 5 1 38 Upper Main Chute ASSY Lower Main Chute ASSY 1 Turn the ADF chute ASSY upside down Remove the three cup B M3x10 Taptite screws 2 Remove the Drive frame sub ASSY DX Fig 5 66 Document hold spring Document hold Main chute ASSY Drive frame sub ASSY DX Taptite cup B M3x10 Hook Hook Hook Hook Back side Back side Hook ...

Page 158: ...rame ALFB Fig 5 67 5 Remove the four cup B M3x10 Taptite screws 6 Remove the Upper main chute ASSY from the Lower main chute ASSY Fig 5 68 Front frame ALFB Taptite cup B M3x10 Main chute ASSY Taptite cup B M3x10 Taptite cup B M3x10 Lower main chute ASSY Upper main chute ASSY Front side ...

Page 159: ... it out to the direction of the arrow 1b Fig 5 69 2 Release the Hooks of the Photo interrupter to remove the Photo interrupter from the Lower main chute ALFB 3 Disconnect the Connector from the Photo interrupter Fig 5 70 Actuator R Lower main chute ALFB Photo interrupter Connector Lower main chute ALFB Hook Hook 1b 1a ...

Page 160: ... chute ALFB Fig 5 71 5 1 41 Actuator SB Photo Interrupter For the models with the DX only 1 Push down the Stopper slide the Actuator SB to the stopper side and pull up the Actuator SB to remove Fig 5 72 Lower main chute ALFB Flap B Lower main chute ALFB Actuator SB Stopper ...

Page 161: ...e ALFB 3 Disconnect the Connector from the Photo interrupter Fig 5 73 5 1 42 Document Ejection Tray 1 Remove the ADF document output support flap from the Document cover LGL ALFB Fig 5 74 Lower main chute ALFB Photo interrupter Connector Document cover LGL ALFB ADF document output support flap Hook Hook Front side Hook ...

Page 162: ... 1 Remove the four Eject rollers B4 and two Pressure roller shaft S from the Document cover LGL ALFB Fig 5 76 Assembling Notes When assembling the Eject rollers B4 ensure that the direction of each roller is correct as shown in the figure above Connector Document cover sensor Document cover LGL ALFB Hook Pressure roller shaft S Pressure roller shaft S Eject rollers B4 Document cover LGL ALFB Docum...

Page 163: ...Fig 5 77 3 Remove the two cup B M3x10 Taptite screws and then remove the two LF springs four Presser rollers and two Presser roller shafts S Fig 5 78 Rear sensor cover Taptite cup B M3x10 Taptite cup B M3x10 Document cover LGL ALFB Document cover LGL ALFB Presser rollers Presser rollers Taptite cup B M3x10 Presser roller shafts S LF spring LF spring Taptite cup B M3x10 Presser roller shafts S ...

Page 164: ...Confidential 5 63 5 1 46 Panel Cover ASSY 1 Remove the Panel cover ASSY Fig 5 79 Panel cover ASSY Hooks ...

Page 165: ...oto interrupter and FFC cable from the Main PCB Fig 5 80 3 Remove the two cup B M4x20 Taptite screws Lift up the rear of the Scanner unit FLFB slightly and remove the Scanner unit FLFB Fig 5 81 Taptite cup B M4x20 Taptite cup B M4x20 Driver PCB Scanner motor harness FFC cable Photo interrupter Main PCB Scanner unit FLFB Hook Hook Main PCB Driver PCB 3a 3b ...

Page 166: ...screw and then remove the Lock lever B 2 Remove the two cup B M3x6 Taptite screws and then remove the Lock lever ASSY NOTE After moving the Lock lever ASSY to A direction assemble B of the Lock lever B that is to the direction of the top cover rib in touch Fig 5 83 Scanner base ASSY Taptite cup B M4x12 Taptite cup B M4x12 Taptite cup B M4x12 Taptite cup B M4x12 Top cover ASSY Taptite cup B M3x6 Lo...

Page 167: ...e screws push the Pulley ASSY to the direction of the arrow 1a and remove the Belt Fig 5 84 2 Lift up the CCD Module and Guide shaft and pull the Guide shaft out of the CCD Module Fig 5 85 CCD Module Scanner base Guide shaft 2a 2b Taptite B M3x8 Pulley ASSY Belt 1a 1b ...

Page 168: ...nd then remove the Belt from the CCD module 4 Remove the double faced adhesive tape which is attached between the FFC cable and CCD module and disconnect the FFC cable from the CCD module Fig 5 86 CCD module FFC cable Belt Belt Belt support rubber 3a 3b ...

Page 169: ...Y 1 Release the Hooks and remove the FFC plate ALFB Fig 5 87 2 Remove the Shield sponge ALFB and FFC cable ASSY 3 Remove the Flat core from the FFC cable ASSY Fig 5 88 FFC plate ALFB FFC cable ASSY Shield sponge ALFB 3 2 Flat core Hook Hook ...

Page 170: ...four pan B M3x8 Taptite screws and then remove the Drive plate ASSY ALFB Fig 5 89 3 Remove the two Screws pan S P washer M3x6 and then remove the Scanner motor FB Fig 5 90 FB FG harness Taptite cup S M3x6 Taptite pan B M3x8 Taptite pan B M3x8 Drive plate ASSY ALFB Drive plate ASSY ALFB Screw pan S P washer M3x6 Scanner Motor FB ...

Page 171: ...ulley ASSY 2 Remove the Pulley spring Fig 5 91 5 1 54 Photo Interrupter 1 Release the Hooks and remove the Photo interrupter 2 Disconnect the Connector from the Photo interrupter Fig 5 92 Pulley ASSY Taptite pan B M3x6 Pulley spring 1 2 Photo interrupter Connector 1 2 Back side Back side Hook Hook ...

Page 172: ...f the Panel PCB harness from the Main PCB Fig 5 93 2 Remove the four cup B M4x12 Taptite screw 3 Remove the Tape fixing the wire harness 4 Remove the Panel Unit Fig 5 94 Panel PCB harness Main PCB Pin Panel Unit Taptite cup B M4x12 Main PCB Left side Back side Tape ...

Page 173: ...up B M3x10 Taptite screws release the two Hooks and remove the ALFB panel Fig 5 95 3 Disconnect the connector of the Backlight module harness and LCD cable from the Panel PCB ASSY Fig 5 96 Taptite cup B M3x10 Taptite cup B M3x10 ALFB panel Panel PCB harness Panel unit LCD cable Panel PCB ASSY Backlight module harness 1 2 Hook Hook ...

Page 174: ...s lift up the Panel PCB ASSY to the direction of the arrow 4a and remove the Panel PCB ASSY Fig 5 97 5 1 57 Printed Rubber Key 1 Remove the Printed rubber key Fig 5 98 Panel PCB ASSY Panel unit Hooks Hooks 4b 4a Panel cover Printed rubber key ...

Page 175: ...anel cover to the direction of the arrow and remove the LCD cover and LCD ASSY from the Panel cover Fig 5 99 2 Release the two Hooks lift up the LCD to the direction of the arrow 2a and remove the LCD Fig 5 100 Hooks Panel cover LCD cover LCD ASSY Backlight module LCD Hooks 2a 2b Hooks ...

Page 176: ... Main PCB Fig 5 101 2 Remove the Screw pan S P washer M3 5x6 and NCU FG harness ASSY ALFB 3 Remove the two bind B M4x12 Taptite screws and then remove the NCU unit Fig 5 102 Taptite bind B M4x12 Screw pan S P washer M3 5x6 Taptite bind B M4x12 NCU unit NCU FG harness ASSY ALFB Main PCB NCU harness Main PCB Back side Left side ...

Page 177: ...e the NCU shield plate 5 Disconnect the connector of the NCU harness Fig 5 103 6 Remove the two cup S M3x6 Taptite screws and then remove the NCU PCB ASSY Fig 5 104 NCU shield plate Screw pan S P washer M3 5x6 NCU harness NCU PCB Taptite cup S M3x6 Taptite cup S M3x6 NCU PCB ASSY ...

Page 178: ...the connector of the Speaker harness from the Main PCB Fig 5 105 2 Remove the bind B M4x12 Taptite screw 3 Remove the Speaker hold spring and Speaker ASSY Fig 5 106 Speaker harness Taptite bind B M4x12 Main PCB Speaker ASSY Speaker hold spring Main PCB ...

Page 179: ...d two cup B M3x8 Taptite screws 3 Remove the Driver PCB shield ALFB and Driver PCB from the Joint cover ASSY 4 Disconnect the connector of the Driver harness from the Driver PCB Fig 5 108 Driver PCB Driver harness Main PCB Driver PCB Taptite cup B M3x8 Taptite cup B M3x8 Driver PCB shield ALFB Taptite cup S M3x6 SR Driver harness Joint cover ASSY Main PCB ...

Page 180: ... order of the arrows 1a 1b and 1c and remove the FU harness cover 1 Fig 5 109 2 Remove the Heater terminal L and Heater terminal S from the Fuser unit while holding the Fuser unit Fig 5 110 FU harness cover 1 Hooks Taptite bind B M4x16 Heater terminal L Heater terminal S Fuser unit 1b 1a 1c Back side ...

Page 181: ... the FU harness cover 2 from the back of the machine Fig 5 111 4 Disconnect the connectors of the Thermistor ASSY M and Thermistor ASSY S from the Relay rear PCB ASSY and remove the harnesses of these thermistors Fig 5 112 FU harness cover 2 Hook Thermistor ASSY S Relay rear PCB ASSY Thermistor ASSY M 3a 3b Fuser unit ...

Page 182: ... Fuser unit Fig 5 113 5 1 63 Tray MP ASSY 1 Open the MP tray cover ASSY 2 Release the Boss of the Tray MP ASSY from the MP tray cover ASSY 3 Remove the Tray MP ASSY Fig 5 114 Taptite cup B M4x16 Fuser unit Tray MP ASSY Process cover ASSY MP tray cover ASSY 2 1 3 Boss Boss 2 ...

Page 183: ...ease the Hook to remove the Process cover stopper Fig 5 115 4 Push the Process cover ASSY to the direction of the arrow 4a to release the Boss and remove the Process cover ASSY Fig 5 116 Process cover ASSY MP tray cover ASSY Process cover ASSY MP tray cover ASSY Process cover stopper Drive release link Hook 1 2 3 4b Boss Boss 4a ...

Page 184: ...ve the Process cover ASSY from the MP tray cover ASSY Fig 5 117 6 Remove the cup B M4x10 Taptite screw and then remove the Process cover stopper Fig 5 118 Process cover ASSY MP tray cover ASSY Process cover Process cover stopper Taptite cup B M4x10 Arm ...

Page 185: ...Confidential 5 84 7 Remove the Support lap from the Process cover Fig 5 119 Support lap Process cover ...

Page 186: ...6 FG harness 2a 2b Wireless LAN connector For the model with the Wireless LAN only Polygon motor Flat cable LVPS PCB connector Main motor Flat cable Thermistor connector HVPS PCB Flat cable LT connector Relay front Flat cable Battery connector For the model with the battery only Engine PCB connector CCD module Flat cable Speaker connector NCU connector For the models with the NCU only Home positio...

Page 187: ... so that the Frame L is at the top 2 Remove the eight bind B M4x12 Taptite screws and cup S M3x6 taptite screw 3 Remove the Gear plate calking ASSY AL from the Frame L Fig 5 122 NOTE Be careful not to drop the gear Taptite bind B M4x12 Taptite bind B M4x12 Gear plate calking ASSY AL Frame L Taptite cup S M3x6 ...

Page 188: ...nd then remove the Main motor ASSY AL Fig 5 123 5 Remove the Develop joint from the Gear plate calking ASSY AL Fig 5 124 Taptite cup S M3x6 Taptite cup S M3x6 Taptite cup S M3x6 Main motor ASSY AL Gear plate calking ASSY AL Develop joint Gear plate calking ASSY AL ...

Page 189: ...12 Taptite screw and then remove the Plate Fig 5 126 Assembling Notes When assembling the Plate ensure to put the Plate into the base plate LV When assembling the Plate secure the screw at the Frame L side first then the screw at the base plate LV side Insulation sheet Frame L Frame L Pin Pin Plate Taptite bind B M4x12 Taptite bind B M4x12 Insulation sheet ...

Page 190: ...Main shield plate ASSY Fig 5 127 Assembling Notes When assembling the Main shield plate ASSY be careful not to bend the Ground wire AL of the Frame L Fig 5 128 Taptite bind B M4x12 Taptite cup S M3x6 Main shield plate ASSY Frame L Taptite bind B M4x12 Main shield plate ASSY Ground wire AL Inner chute AL Joint cover ...

Page 191: ...Confidential 5 90 5 1 68 Relay Rear PCB ASSY Connector 1 Remove the Relay rear PCB ASSY Fig 5 129 Frame L Hook Relay rear PCB ASSY Hook DX sensor For the models with the DX only ...

Page 192: ...t the LT connector while pressing the hook inwards Fig 5 130 Assembling Notes When assembling the LT connector ensure that its direction is correct referring to the figure below Fig 5 131 Connector harness Frame L LT connector Hook Hook Frame L LT connector Boss ...

Page 193: ...SSY 2 Disconnect the five connectors from the Relay front PCB ASSY Fig 5 132 Fig 5 133 Relay front PCB ASSY Frame L Pin Pin Hook Hook T1 solenoid connector Register solenoid connector Toner sensor PCB connector Inter lock SW connector MP solenoid connector Relay front PCB ASSY ...

Page 194: ...1 Remove the cup B M3x8 Taptite screw and then remove the Spring Fig 5 134 Assembling Notes When assembling the Spring ensure that its direction is correct referring to the figure below Fig 5 135 Frame L Spring Taptite cup B M3x8 Frame L Spring ...

Page 195: ... cam slightly and remove the Drive release cam from the Frame L 2 Turn the Drive release link to the direction of the arrow 2 until the groove of the Drive release link is aligned with the guide of the boss as shown in the figure below 3 Remove the Drive release cam Fig 5 137 Taptite bind B M3x10 MP solenoid lever Solenoid release spring P R MP solenoid ASSY Frame L Drive release cam Drive release...

Page 196: ... 5 138 5 1 73 Toner Sensor PCB 1 Remove the Toner sensor PCB unit ASSY from the Frame L Fig 5 139 2 Remove the PT sensor holder from the Toner sensor PCB ASSY AL Fig 5 140 Taptite bind B M3x10 Solenoid release spring T1 solenoid ASSY Frame L T1 solenoid lever Frame L Hooks Toner sensor PCB unit ASSY PT sensor holder Toner sensor PCB ASSY AL Hooks ...

Page 197: ... 5 1 75 Ejector Solenoid ASSY For the models with the DX only 1 Remove the bind B M3x10 Taptite screw 2 Remove the Ejector solenoid and the Solenoid release spring Fig 5 142 Taptite bind B M3x10 Frame L Register solenoid ASSY Solenoid release spring Register solenoid lever Taptite bind B M3x10 Ejector solenoid Solenoid release spring Frame L Ejector solenoid lever ...

Page 198: ... toner actuator and the New toner actuator spring Fig 5 144 Assembling Notes When assembling the New toner actuator spring ensure that its direction is correct referring to the figure below Fig 5 145 Interlock SW ASSY Frame L Hooks New toner actuator Hook New toner actuator spring Frame L New toner actuator spring New toner actuator Hook Hook ...

Page 199: ...Confidential 5 98 5 1 78 Gear 17 20 1 Remove the Gear 17 Fig 5 146 2 Remove the Gear 20 Fig 5 147 Gear 17 Frame L Hook Hook Gear 20 Frame L ...

Page 200: ...Confidential 5 99 3 Remove the Gear 17 black Fig 5 148 4 Remove the Gear 17 white Fig 5 149 Hook Gear 17 black Frame L Hook Gear 17 white Frame L ...

Page 201: ... L Fig 5 150 5 1 80 Side Cover R 1 Remove the two bind B M4x12 Taptite screws and then remove the Side cover R by following the direction from 1a to 1d Fig 5 151 Taptite bind B M4x12 Taptite bind B M4x12 Side cover R Hooks Hooks Hooks Hook 1a 1b 1c 1d Frame L Thermistor ASSY Front side ...

Page 202: ...ry harness from the Main PCB Fig 5 152 4 Remove the four bind B M4x12 Taptite screws from the Joint cover 5 Release all Hooks of the Joint cover and lift up the front side of the Joint cover 6 Pull out the Joint cover to the front side Fig 5 153 Taptite bind B M4x12 Taptite bind B M4x12 Taptite bind B M4x12 Hook Hook Hook Hook Hooks Joint cover Battery Battery harness Main PCB 1 3 Hook 5 6 2 Front...

Page 203: ... arrow 1b while pressing the three Hooks and remove the Sub duct from the Air duct Fig 5 154 2 Remove the Filter from the Air duct NOTE The filter is dirt Be careful when disassembling or assembling it Fig 5 155 Air duct Filter Sub duct Hooks 1a 1b Air duct Filter Back side Hook ...

Page 204: ...e Protective film 4 Pull out the flat cable from the Core 5 Remove the Laser unit NOTE Be careful not to lose the Protective film attached on the flat cable Do not touch the Laser scanner window directly Fig 5 157 Assembling Notes Before assembling the Laser unit always assemble the Core Laser unit Air duct Hook Pin Pin Hook Pin 1b Taptite cup S M3x6 Taptite cup S M3x6 Laser unit Protective film C...

Page 205: ...w for the models with the NCU only 4 Lift up the Base plate LV to the direction of the arrow 5 Remove the Screw pan S P washer M3 5x6 from the Base plate LV to remove the PS PCB unit terminal Fig 5 158 Taptite bind B M4x12 Taptite bind B M4x12 Screw pan S P washer M3 5x6 PS PCB unit terminal Base plate LV Back side Taptite cup S M3x6 4 NCU FG harmess ...

Page 206: ...V insulation sheet Fig 5 159 7 Remove the bind B M4x12 Taptite screw 8 Remove the SW holder ASSY 9 Float the Fan motor 60 unit LV from the Frame R Fig 5 160 Taptite bind B M4x12 LV insulation sheet Frame R Taptite bind B M4x12 Fan motor 60 unit LV SW holder ASSY 9 8 Back side Right side ...

Page 207: ...r Fig 5 161 Assembling Notes When assembling the power supply switch onto the SW holder pay attention to the direction of the switch 12 Remove the harness of the fuser unit and power supply harness 13 Put each harness through the opening where the fan 60 unit is assembled and remove the PS PCB unit 14 Remove the harness from the PS PCB unit Fig 5 162 PS PCB unit 13 14 SW holder Power supply switch...

Page 208: ...M4x12 Taptite screws and then remove the Base plate HV Fig 5 163 2 Remove the bind B M4x12 Taptite screw and then remove the HV insulation sheet Fig 5 164 Taptite bind B M4x12 Taptite bind B M4x12 Base plate HV Pin Pin Taptite bind B M4x12 HV insulation sheet Pin Pin Front side ...

Page 209: ...remove the High voltage PS PCB ASSY 4 Disconnect the three connectors from the High voltage PS PCB ASSY Fig 5 165 Fig 5 166 Taptite bind B M4x12 High voltage PS PCB ASSY Pins High voltage PS PCB ASSY MP PE sensor connector PE EG sensor connector Toner LED PCB connector ...

Page 210: ... Frame R 2 Disconnect the two connectors from the Toner LED PCB Fig 5 167 3 Release the two Hooks to remove the LED holder from the Toner LED PCB Fig 5 168 Pins Hook Hook Frame R Toner LED PCB unit ASSY Fan motor 60 unit LV connector Fan motor 60 unit connector Toner LED PCB Toner LED PCB Hook LED holder Right side Hook ...

Page 211: ...an Motor 60 Unit 1 Remove the Fan motor 60 unit from the Frame R Fig 5 169 5 1 88 Fan Motor 60 Unit LV 1 Remove the Fan motor 60 unit LV from the Frame R Fig 5 170 Frame R Fan motor 60 unit Fan motor 60 unit LV Frame R Right side ...

Page 212: ... Remove the Frame L Fig 5 171 5 1 90 Frame R 1 Remove the four bind B 4x12 Taptite screws from the Frame R 2 Remove the Frame R Fig 5 172 Frame L Under bar Under bar Taptite bind B M4x12 Taptite bind B M4x12 Taptite bind B M4x12 Taptite bind B M4x12 Taptite bind B M4x12 Frame R Left side Right side ...

Page 213: ...ove the two bind B M3x8 Taptite screws 3 Lift up the rear side of the MP feed frame and pull up the MP feed frame to remove Fig 5 174 Paper feed frame Taptite bind B M3x8 Taptite bind B M3x8 MP feed frame Hook Hook 3a 3b Paper feed frame Binder Cut MP PE sensor connector PE EG sensor connector Back side Front side ...

Page 214: ...l 5 113 4 Open the MP feed frame cover Fig 5 175 5 Release the Hook to remove the Holder bearing MP from the MP feed frame Fig 5 176 MP feed frame MP feed frame cover MP feed frame Holder bearing MP Hook 5c 5b 5a ...

Page 215: ... 5 177 7 Turn the MP feed frame upside down 8 Slide the PE actuator MP B to the direction of the arrow 8b while pressing the Hook to the direction of the arrow 8a and pull it up to remove Fig 5 178 Lift arm MP MP roller holder ASSY MP feed frame Hook 6a 6b PE actuator MP B Hook MP feed frame PE actuator MP 8a 8c 8b ...

Page 216: ...P to the direction of the arrow 9a and pull it up to remove Fig 5 179 10 Remove the bind B M3x8 Taptite screw and then remove the MP PE sensor ASSY Fig 5 180 PE actuator MP MP feed frame MP feed frame 9a 9b MP PE sensor ASSY Taptite bind B M3x8 ...

Page 217: ...Separation pad ASSY MP to the direction of the arrow 11a and pull up the Separation pad ASSY MP to remove Fig 5 181 12 Remove the MP separation spring from the MP frame Fig 5 182 Separation pad ASSY MP MP frame MP separation spring MP frame 11b 11a ...

Page 218: ...s correct referring to the figure below Fig 5 183 5 1 92 Regist Actuator Rear Regist Actuator Spring 1 Turn the Paper feed unit upside down 2 Release the Hook A of the Actuator cover to pull up the Actuator cover to remove Fig 5 184 Actuator cover Hook A Hook B Paper feed unit Bosses MP separation spring ...

Page 219: ...tuator rear to remove Then remove the Regist actuator spring from the Regist actuator rear Fig 5 185 Assembling Notes When assembling the Regist actuator spring ensure that its direction is correct referring to the figure below Fig 5 186 Paper feed unit Regist actuator rear Regist actuator spring Hook 3a 3c 3b 3d Regist actuator rear Regist actuator spring Hook Hook ...

Page 220: ...and pull up the Regist actuator front to remove Then remove the Regist actuator spring from the Regist actuator front Fig 5 187 Assembling Notes When assembling the Regist actuator spring ensure that its direction is correct referring to the figure below Fig 5 188 Hook Paper feed unit Regist actuator front Regist actuator spring 1c 1b 1a 1d Regist actuator front Regist actuator spring Hook Hook ...

Page 221: ... ASSY to the direction of the arrow 2a Then lift up the gear side of the Roller holder ASSY to the direction of the arrow 2b and pull it out to the direction of the arrow 2c to remove Fig 5 190 Assembling Notes When assembling the roller holder ASSY align the section A on the shaft of the roller holder ASSY with the hole on the paper feed frame Paper feed frame Roller holder ASSY Pin Lift arm Roll...

Page 222: ...uator Edge Actuator Spring 1 Remove the Edge actuator spring Fig 5 191 2 Release the hook and remove the Separation R shaft bearing Fig 5 192 Paper feed frame Edge actuator spring Edge actuator Hooks Paper feed frame Separation R shaft bearing Hook ...

Page 223: ...l 5 122 3 Pull out the Separation roller drive shaft to the direction of the arrow and remove the Edge actuator and PE actuator Fig 5 193 Edge actuator Paper feed frame PE actuator Separation roller drive shaft 3 ...

Page 224: ...B M3x8 Taptite screws and then remove the MP frame Fig 5 194 2 Remove the bind B M3x8 Taptite screw and then remove the PE EG sensor ASSY Fig 5 195 Taptite bind B M3x8 Taptite bind B M3x8 MP frame Paper feed frame Paper feed frame PE EG sensor ASSY Taptite bind B M3x8 ...

Page 225: ...B harness 2 Remove the Wireless PCB PCB T60H929 00 ASSY 02 and Wireless PCB holder from the Frame R Fig 5 196 3 Remove the Wireless PCB PCB T60H929 00 ASSY 02 from the Wireless PCB holder Fig 5 197 Frame R Hook Wireless PCB harness Wireless PCB PCB T60H929 00 ASSY 02 Wireless PCB holder Hook Wireless PCB PCB T60H929 00 ASSY 02 Wireless PCB holder ...

Page 226: ...ut the Paper tray from the LT 5300 Fig 5 198 2 Pull up the back side of the Separation pad ASSY 3 Push the Hooks provided on both sides of the Separation pad ASSY inwards 4 Pull up the Separation pad ASSY Fig 5 199 Paper tray Paper tray Hooks Hook Hook Separation pad ASSY 2 3 3 4 ...

Page 227: ...idential 5 126 5 Remove the Separation pad spring Fig 5 200 6 Remove the Lift gear 46 Fig 5 201 Paper tray Separation pad spring Paper tray Lift gear 46 Hook Hook Lift gear 46 Plate up plate Plate up plate ...

Page 228: ...Confidential 5 127 7 Remove the Gear 21 16 Fig 5 202 8 Remove the Gear 15 Fig 5 203 Paper tray Gear 21 16 Gear 15 Paper tray ...

Page 229: ...nd B M4x12 Taptite screws 2 Remove the LT front cover ASSY Fig 5 204 3 Remove the LT front paper guide from the LT front cover ASSY while pulling the two hooks inwards Fig 5 205 LT front cover ASSY Taptite bind B M4x12 LT front cover ASSY Hooks LT front paper guide ...

Page 230: ...T Side Cover L 1 Remove the bind B M4x12 Taptite screw 2 Remove the cup S M3x6 Taptite SR screw 3 Release the Hooks in the order of the arrows and remove the LT side cover L Fig 5 207 LT rear cover Taptite cup S M3x6 SR Taptite cup S M3x6 SR Taptite bind B M4x12 LT side cover L Hooks Hooks Boss 3e 3a 3b 3c 3d Back side Left side ...

Page 231: ...e bind B M4x12 Taptite screw 2 Remove the cup S M3x6 Taptite SR screw 3 Release the Hooks in the order of the arrows and remove the LT side cover R Fig 5 208 Taptite cup S M3x6 SR Taptite bind B M4x12 LT side cover R Hooks 3b 3a 3d 3c 3e Right side Boss ...

Page 232: ... PCB ASSY 2 Remove the bind B M4x12 Taptite screw and then remove the LT PCB ASSY Fig 5 209 Hook Taptite bind B M4x12 LT frame L LT PCB ASSY LT PCB ASSY LT sensor harness ASSY 1 connector LT sensor PCB connector LT solenoid connector LT sensor harness ASSY 2 connector Left side ...

Page 233: ... while pressing the Hooks inwards Fig 5 210 5 2 8 Connector 54702 1219 1 Remove the LT sensor harness ASSY 2 from the Connector 54702 1219 2 Disconnect the Connector 54702 1219 while pressing the Hooks inwards Fig 5 211 Connector 55533 1219 Hook Hook LT sensor harness ASSY 1 LT frame L LT frame L Hook Hook LT sensor harness ASSY 2 Connector 54702 1219 ...

Page 234: ...is at the top 2 Release the Hook to remove the Gear 20 T1 roller drive from the LT frame L Fig 5 212 3 Remove the Retaining ring E4 4 Remove the Gear 24 LT from the LT frame L Fig 5 213 LT frame L Hook Gear 20 T1 roller drive LT frame L Gear 24 LT Retaining ring E4 Left side ...

Page 235: ...he Gear plate ground spring from the LT frame L Fig 5 214 2 Remove the cup S M3x6 Taptite SR screw and then remove the Feed roller ground plate Fig 5 215 LT frame L Gear plate ground spring LT frame L Taptite cup S M3x6 SR Feed roller ground plate ...

Page 236: ... LT frame L Fig 5 216 Assembling Notes When assembling the T1 sector gear spring LT ensure that its direction is correct referring to the figure below Fig 5 217 LT frame L T1 sector gear spring LT LT drive unit T1 sector gear T1 sector gear spring LT LT frame L Hook ...

Page 237: ...218 5 Remove the cup S M3x6 Taptite screw 6 Remove the four bind B M4x12 Taptite screws and then remove the LT drive unit Fig 5 219 LT drive unit Hooks Hooks LT solenoid harness LT solenoid ASSY Taptite bind B M4x12 Taptite bind B M4x12 LT drive unit LT frame L Taptite cup S M3x6 Ground wire top ...

Page 238: ...LT drive unit Fig 5 220 8 Remove the Collar 6 9 Remove the Clutch arm ASSY from the LT drive unit Fig 5 221 10 Remove the Collar 6 from the Clutch arm ASSY Fig 5 222 LT drive unit Clutch spring Collar 6 Clutch arm ASSY LT drive unit Collar 6 Clutch arm ASSY ...

Page 239: ...d ASSY 1 Remove the bind B M3x10 Taptite screw and then remove the LT solenoid ASSY 2 Remove the Solenoid release spring P R from the LT solenoid ASSY Fig 5 223 LT frame L Taptite bind B M3x10 LT solenoid ASSY Solenoid release spring P R ...

Page 240: ... ASSY to the direction of the arrow 2a Then lift up the gear side of the Roller holder ASSY to the direction of the arrow 2b and pull it out to the direction of the arrow 2c to remove Fig 5 225 Assembling Notes When assembling the roller holder ASSY align the section A on the shaft of the roller holder ASSY with the hole on the paper feed frame Paper feed frame Roller holder ASSY Pin Lift arm 1a 1...

Page 241: ...Confidential 5 140 5 2 13 Edge Actuator Spring 1 Remove the Edge actuator spring Fig 5 226 Edge actuator spring LT paper feed frame Edge actuator Hooks ...

Page 242: ...aration R shaft bearing Fig 5 227 2 Pull out the Separation roller drive shaft to the direction of the arrow and remove the Edge actuator and PE actuator Fig 5 228 Hook LT paper feed frame Separation R shaft bearing Edge actuator Paper feed frame PE actuator Separation roller drive shaft 2 ...

Page 243: ...ptite SR screws and then remove the LT frame L Fig 5 229 3 Remove the two cup S M3x6 Taptite SR screws and then remove the LT paper feed frame Fig 5 230 Taptite cup S M3x6 SR Taptite bind B M4x12 Taptite bind B M4x12 Taptite cup S M3x6 SR Under bar Under bar LT frame L LT paper feed frame Taptite cup S M3x6 SR LT frame R ...

Page 244: ...te screws and then remove the LT front beam Fig 5 231 5 Remove the bind B M3x8 Taptite screw and then remove the LT sensor PCB ASSY Fig 5 232 Taptite cup B M3x12 LT paper feed frame LT front beam LT paper feed frame LT sensor PCB ASSY Taptite bind B M3x8 ...

Page 245: ...tial 5 144 5 3 LUBRICATION BG2 BG2 KANTO KASEI BG MU 2 mm dia Ball BG2 BG2 KANTO KASEI BG MU 2 mm dia Ball Gear 82R Drive sub ASSY Apply grease on the cogs of the motor side DEV gear 37R joint drive Gear cover ...

Page 246: ...Confidential CHAPTER 6 ADJUSTMENTS AND UPDATING OF SETTINGS REQUIRED AFTER PARTS REPLACEMENT ...

Page 247: ...al Operation Function code 13 6 1 6 1 5 Make a Sensor Operation Check Function code 32 6 1 6 1 6 Acquire of White Level Data and Set the CCD Scanner Area Function code 55 6 1 6 1 7 Setting the Serial Number 6 1 6 1 8 Switch Back to Standby 6 2 6 2 IF YOU REPLACE THE DOCUMENT SCANNER UNIT 6 2 6 2 1 Acquire of White Level Data and Set the CCD Scanner Area Function code 55 6 2 6 3 IF YOU REPLACE THE ...

Page 248: ...ake a Sensor Operation Check Function code 32 Refer to Chapter 8 Section 8 4 9 6 1 6 Acquire of White Level Data and Set the CCD Scanner Area Function code 55 Refer to Chapter 8 Section 8 4 12 6 1 7 Setting the Serial Number 1 Double click the brmainte EXE file maintenance utility 2 Select Input Information from Menu Select the applicable model name 3 Check the port USB which the machine is connec...

Page 249: ...air its life This steps below are also described in the user s guide Reset the drum unit life counter from the normal standby status 1 Open the front cover 2 Press the Clear Back key The Replace Drum 1 Yes 2 No appears on the LCD 3 Press the 1 key The drum unit life counter is reset and the machine returns to the normal standby status NOTE The estimated drum life is approximately 25 000 pages The ...

Page 250: ...E PF KIT2 1 100 000 pages Refer to 6 4 2 2 Paper feeding kit for MP tray 2 REPLACE PF KITMP 1 100 000 pages Refer to 6 4 2 3 NOTE 1 At 5 print coverage A4 or Letter size The actual number of printed pages will vary depending on the print jobs and paper you use 2 Paper feeding kit means the paper pick up roller and the separation pad 3 Paper feeding kit for Tray 1 and Tray 2 means the paper feed ro...

Page 251: ...s 6 4 2 1 Fuser unit and laser unit Uninstalling Procedure 1 Disconnect the AC cord from the Machine Fig 6 3 2 Press the cover release lever 3 Open the Front cover 4 Take out the Drum toner ASSY Fig 6 4 AC cord Machine Drum toner ASSY Front cover 2 3 4 Front side Back side ...

Page 252: ...feed ASSY or DX blank cover Fig 6 5 6 Close the Front cover 7 Pull out the Paper tray 8 Remove the recording paper if it is remained in the Paper tray Fig 6 6 DX feed ASSY DX blank cover Back side Paper tray Front cover 6 7 Front side ...

Page 253: ...ck cover Fig 6 7 12 Hold the Knobs on the Outer chute ASSY and pull down the Outer chute ASSY to your side 13 Remove the Arms of the Outer chute ASSY from the Pins on the machine body 14 Remove the Outer chute ASSY Fig 6 8 Pin Pin Back cover 9 10 11 Back side Arm Pin Pin Outer chute ASSY 13 14 12 Back side Arm Knob Knob 12 12 ...

Page 254: ...asing the Hooks in the order of 15a to 15d Fig 6 9 16 Remove the four cup S M3x6 Taptite screws remove the FG harness and then remove the Shield cover Fig 6 10 Taptite cup S M3x6 SR Shield cover Taptite cup S M3x6 SR FG harness Taptite bind B M4x12 15a 15b 15c 15d Hooks Hooks Hook Side cover L Taptite bind B M4x12 Front side ...

Page 255: ... the ADF FG harness and FB FG harness 19 Disconnect the Connector from the Driver PCB 20 Disconnect the two Connectors from the Main PCB Fig 6 12 Driver PCB Connector ADF motor harness FB FG harness ADF FG harness Main PCB Connectors ADF relay harness Taptite cup S M3x6 Taptite bind B M4x12 Taptite bind B M4x12 Side cover R Hooks Hooks Hooks Hook 17a 17b 17c 17d Front side Main PCB Driver PCB ...

Page 256: ...oto interrupter and FFC cable from the Main PCB Fig 6 13 23 Disconnect the five connectors of the Panel harness from the Main PCB Fig 6 14 Driver PCB Battery harness Panel PCB harness Driver PCB Scanner motor harness FFC cable Photo interrupter Main PCB Main PCB NCU harness Speaker harness Driver harness Main PCB Driver PCB Main PCB ...

Page 257: ...al 24 Remove the two bind B M4x12 Taptite screws and then remove the Document scanner Fig 6 15 25 Remove the Panel cover ASSY Fig 6 16 Document scanner Taptite bind B M4x12 Taptite bind B M4x12 Panel cover ASSY Hooks ...

Page 258: ...unit FLFB Fig 6 17 27 Remove the cup S M3x6 SR Taptite screw and remove the Screw pan S P washer M3 5x6 of the NCU FG harness ASSY ALFB Fig 6 18 Taptite cup B M4x20 Taptite cup B M4x20 Scanner unit FLFB Hook Hook 26a 26b Screw pan S P washer M3 5x6 NCU FG harness ASSY ALFB Taptite cup S M3x6 SR NCU unit Driver PCB shield ALFB Joint cover ...

Page 259: ...out the Joint cover to the front side Fig 6 19 31 Remove the bind B M4x16 Taptite screw Release the Hooks in the order of the arrows 31a 31b and 31c and remove the FU harness cover 1 Fig 6 20 Taptite bind B M4x12 Taptite bind B M4x12 Taptite bind B M4x12 Hook Hook Hook Hook Hooks Joint cover Hook 29 30 Front side FU harness cover 1 Hooks Taptite bind B M4x16 31b 31a 31c Back side ...

Page 260: ...r unit while holding the Fuser unit Fig 6 21 33 Pull the FU harness cover 2 to the direction of the arrow 33a while pressing the Hook and pull out the FU harness cover 2 from the back of the machine Fig 6 22 Heater terminal L Heater terminal S Fuser unit FU harness cover 2 Hook 33a 33b ...

Page 261: ...hermistor ASSY S from the Relay rear PCB ASSY and remove the harnesses of these thermistors Fig 6 23 35 Remove the cup B M4x16 Taptite screw and then remove the Fuser unit Fig 6 24 Thermistor ASSY S Relay rear PCB ASSY Thermistor ASSY M Fuser unit Taptite cup B M4x16 Fuser unit ...

Page 262: ...6b while pressing the three Hooks and remove the Sub duct from the Air duct Fig 6 25 37 Remove the Filter from the Air duct NOTE The filter is dirt Be careful when disassembling or assembling it Fig 6 26 Air duct Filter Air duct Filter Sub duct Hooks 36a 36b Back side Hook ...

Page 263: ...Confidential 38 Remove the Pin of the Air duct from the frame Slide the Air duct to the direction of the arrow 38b and remove the Air duct Fig 6 27 Laser unit Air duct Hook Pin Pin Hook Pin 38b 38a Back side ...

Page 264: ...le from the Core 43 Remove the Laser unit NOTE Be careful not to lose the Protective film attached on the flat cable Do not touch the Laser scanner window directly Fig 6 28 Taptite cup B M3x6 Taptite cup B M3x6 Core Protective film Laser unit Laser unit Polygon motor Flat cable LD harness Flat cable Main PCB Main PCB Polygon motor Flat cable LD harness Flat cable ...

Page 265: ...ews 2 Put the flat cable through the Core and Protective film 3 Install the flat cable Refer to HARNESS ROUTING in Chapter 5 Fig 6 29 4 Install the Air duct into the Laser unit Fig 6 30 Taptite cup B M3x6 Taptite cup B M3x6 Laser unit Hook Hook Pin Pin Air duct Laser unit 4a Core Protective film 4b ...

Page 266: ...6 19 Confidential 5 Install the Filter into the Air duct Fig 6 31 6 Install the Sub duct into the Air duct Fig 6 32 Air duct Filter Air duct Filter Sub duct Hooks 6a 6b ...

Page 267: ...mation of the pressure roller the fuser unit spare parts is shipped with its pressure roller at low nip pressure Before installing the fuser unit turn back the levers to the normal position by following instructions below 1 Put the fuser unit on a flat horizontal surface Pull up each of the blue tab a on the right side and left side Fig 6 34 2 Make sure that the black lever b is in the position in...

Page 268: ...the bind B M4x16 Taptite screw Fig 6 36 8 Connect the connectors of the Thermistor ASSY M and Thermistor ASSY S onto the Relay rear PCB ASSY Fig 6 37 Taptite bind B M4x16 Fuser unit Thermistor ASSY S Thermistor ASSY M Fuser unit Relay rear PCB ASSY ...

Page 269: ...6 22 Confidential 9 Install the FU harness cover 2 Fig 6 38 10 Install the Heater terminal L and Heater terminal S Fig 6 39 FU harness cover 2 Hook 9a 9b Heater terminal L Heater terminal S Fuser unit ...

Page 270: ...x16 Taptite screw Fig 6 40 12 Secure the Joint cover with the four bind B M4x12 Taptite screws Fig 6 41 Taptite bind B M4x16 FU harness cover 1 Hooks 11a 11b Taptite bind B M4x12 Taptite bind B M4x12 Taptite bind B M4x12 Hook Hook Hook Hook Hooks Joint cover Hook 12b 12a ...

Page 271: ...15 Catch the Hooks of the Scanner unit FLFB into the Joint cover and secure the Scanner unit FLFB with the two cup B M4x20 Taptite screws Fig 6 43 Taptite cup B M4x20 Taptite cup B M4x20 Scanner unit FLFB Hook Hook Joint cover NCU FG harness ASSY ALFB Taptite cup S M3x6 SR Screw pan S P washer M3 5x6 NCU unit Driver PCB shield ALFB Joint cover ...

Page 272: ...6 Put the Panel cover ASSY onto the machine body Fig 6 44 17 Secure the Document scanner with the two bind B M4x12 Taptite screws Fig 6 45 Panel cover ASSY Hooks Document scanner Taptite bind B M4x12 Taptite bind B M4x12 ...

Page 273: ...1 Connect the connectors of the Photo interrupter and FFC cable into the Main PCB 22 Connect the connector of the Scanner motor harness into the Driver PCB Fig 6 47 Driver PCB Connector ADF motor harness FB FG harness ADF FG harness Main PCB Connectors ADF relay harness Taptite cup S M3x6 Driver PCB Scanner motor harness FFC cable Photo interrupter Main PCB Main PCB Driver PCB Main PCB Driver PCB ...

Page 274: ... Hooks in the order of the arrows and secure the Side cover R with the two bind B M4x12 Taptite screws Fig 6 49 Driver PCB Battery harness Panel PCB harness Main PCB NCU harness Speaker harness Driver harness Taptite bind B M4x12 Taptite bind B M4x12 Side cover R Hooks Hooks Hooks Hook 24d 24c 24b 24a Main PCB ...

Page 275: ... screws Fig 6 50 26 Catch the Hooks in the order of the arrows and secure the Side cover L with the two bind B M4x12 Taptite screws Fig 6 51 Taptite cup S M3x6 SR Shield cover Taptite cup S M3x6 SR FG harness Taptite bind B M4x12 26d 26c 26b 26a Hooks Hooks Hook Side cover L Taptite bind B M4x12 ...

Page 276: ...SY onto the Pin of the machine body and install the Outer chute ASSY Fig 6 52 28 Catch the Arm of the Back cover onto the Pin of the machine body and install the Back cover Fig 6 53 Outer chute ASSY Pin Pin 27c 27b 27a Back cover Pin Pin 28b 28a 28c Arm Arm ...

Page 277: ...nfidential 29 Install the DX feed ASSY or DX blank cover Fig 6 54 30 Install the Drum toner ASSY into the machine 31 Close the Front cover Fig 6 55 DX feed ASSY DX blank cover Drum toner ASSY Front cover 31 30 ...

Page 278: ...6 31 Confidential 32 Put the Paper tray into the machine Fig 6 56 33 Connect the AC cord into the Machine Fig 6 57 Paper tray Machine AC cord ...

Page 279: ... tray 1 2 Uninstalling Procedure 1 Disconnect the AC cord from the machine Fig 6 58 2 Press the cover release lever 3 Open the Front cover 4 Take out the Drum toner ASSY Fig 6 59 AC cord Machine Drum toner ASSY Front cover 2 3 4 Front side Back side ...

Page 280: ...feed ASSY or DX blank cover Fig 6 60 6 Close the Front cover 7 Pull out the Paper tray 8 Remove the recording paper if it is remained in the Paper tray Fig 6 61 DX feed ASSY DX blank cover Back side Paper tray Front cover 6 7 Front side ...

Page 281: ...ull out and put into the paper tray so that the Roller holder ASSY is lowered If the Roller holder ASSY is remained up it cannot be removed 14 Push the Lift arm to the direction of the arrow 14a and pull out the pin of the Roller holder ASSY Then turn the Roller holder ASSY to the direction of the arrow 14b Fig 6 63 Paper tray Separation pad ASSY Separation pad spring Hook Hook Hooks 9 10 10 11 Pa...

Page 282: ...e arrow 15b and pull it out to the direction of the arrow 15c to remove Fig 6 64 Installing Procedure 1 Install the Roller holder ASSY NOTE When assembling the roller holder ASSY align the section A on the shaft of the roller holder ASSY with the hole on the paper feed frame Fig 6 65 Roller holder ASSY Machine 15c 15b 15a Roller holder ASSY Machine 1a 1b 1c A ...

Page 283: ... Pin of the Roller holder ASSY into the hole of the Lift arm 3 Place the Machine on its base Fig 6 66 4 Install the DX feed ASSY or DX blank cover Fig 6 67 Lift arm Pin Machine Roller holder ASSY 2a 2b DX feed ASSY DX blank cover ...

Page 284: ...he Separation pad ASSY into the Paper tray and turn the Separation pad ASSY to the direction of the arrow 7c to catch the Hooks into the Paper tray NOTE Check that the Separation pad spring is assembled correctly Fig 6 69 Drum toner ASSY Front cover 5a 5b Paper tray Separation pad ASSY Separation pad spring Hook Hook Hooks 7c 7b 7b 7a ...

Page 285: ...6 38 Confidential 8 Put the Paper tray into the machine Fig 6 70 9 Connect the AC cord into the Machine Fig 6 71 Machine AC cord Paper tray ...

Page 286: ... MP tray Uninstalling Procedure 1 Disconnect the AC cord from the Machine Fig 6 72 2 Press the cover release lever 3 Open the Front cover 4 Take out the Drum toner ASSY Fig 6 73 AC cord Machine Drum toner ASSY Front cover 3 4 2 Front side Back side ...

Page 287: ...6 40 Confidential 5 Open the MP feed frame cover Fig 6 74 6 Remove the Holder bearing MP Fig 6 75 Front cover MP feed frame MP feed frame cover MP feed frame Holder bearing MP Hook 6c 6b 6a ...

Page 288: ...P roller holder ASSY to the direction of the arrow 8a and put it up to remove Fig 6 76 9 Turn the back side of the Separation pad ASSY MP to the direction of the arrow 9a and put it up to remove Fig 6 77 MP feed frame Separation pad ASSY MP MP frame Lift arm MP MP roller holder ASSY MP feed frame Pin 8b 8a 9a 9b 7 ...

Page 289: ...Y MP to the direction of the arrow 1b until it is locked Fig 6 78 2 Lift up the Lift arm MP and put the MP roller holder ASSY into the MP feed frame Put the Pin of the MP roller holder ASSY into the hole of the Lift arm MP Fig 6 79 MP feed frame Separation pad ASSY MP MP frame MP roller holder ASSY MP feed frame Lift arm MP Pin 1a 1b Hook Hook ...

Page 290: ...ng MP into the MP feed frame and turn the Holder bearing MP to the direction of the arrow 3c to lock Fig 6 80 4 Close the MP feed frame cover Fig 6 81 Hook Holder bearing MP MP feed frame 3c 3a 3b Front cover MP feed frame MP feed frame cover ...

Page 291: ...6 44 Confidential 5 Install the Drum toner ASSY into the machine 6 Close the Front cover Fig 6 82 7 Connect the AC cord into the Machine Fig 6 83 Machine AC cord Drum toner ASSY Front cover 6 5 ...

Page 292: ...Confidential CHAPTER 7 CLEANING ...

Page 293: ...Confidential CHAPTER 7 CLEANING For the cleaning procedures of the drum unit and toner cartridge refer to the User s Guide ...

Page 294: ...Confidential CHAPTER 8 MAINTENANCE MODE ...

Page 295: ...10 8 4 6 Firmware Switch Setting and Printout 8 11 8 4 6 1 Firmware switch setting Function code 10 8 11 8 4 6 2 Printout of firmware switch data Function code 11 8 13 8 4 7 Operation Check of LCD Function code 12 8 14 8 4 8 Operational Check of Control Panel PCB Function code 13 8 15 8 4 9 Sensor Operational Check Function code 32 8 16 8 4 10 Received Data Transfer Function Function code 53 Not a...

Page 296: ...maintenance mode a mode in which the machine is ready to accept entry from the keys To select one of the maintenance mode functions listed in Section 8 2 press the key or key to display any function code on the LCD Then press the OK key The details of each maintenance mode function are described in Section 8 4 NOTE To exit from the maintenance mode and switch to standby press the 9 key twice in th...

Page 297: ... of Control Panel PCB 8 4 8 8 15 32 Sensor Operational Check 8 4 9 8 16 53 Received Data Transfer Function 8 4 10 8 18 54 Fine Adjustment of Scan Start End Positions 8 4 11 8 20 55 Acquisition of White Level Data and CCD Scanner Area Setting 8 4 12 8 22 67 Paper Feeding and Ejecting Test 8 4 13 8 23 74 EEPROM Customizing 8 4 14 8 23 80 Display of the Equipment s Log Information 8 4 15 8 24 82 Mach...

Page 298: ...ectors but you can allow them to access user accessible selectors which are shaded in the firmware switch tables in Appendix 4 The service personnel should instruct end users to follow the procedure given below 1 Press the Menu Start Menu and keys in this order The MAINTENANCE 10 appears on the LCD 2 Press the key or key several times to display the desired maintenance code on the LCD Then press t...

Page 299: ...one function registration One touch dialing Speed dialing Group dialing All of these will be initialized These will not be initialized NOTE If you replace the main PCB with the one used for any other machine carry out this procedure and then customize the EEPROM maintenance mode function code 74 in Section 8 4 14 Operating Procedure 1 Press the 0 and 1 keys or the 9 and 1 keys according to your ne...

Page 300: ...For color scanning implement color scanning of the document 2 Press the 0 and 5 keys in this order in the initial stage of the maintenance mode The WHITE LEVEL 1 will appear on the LCD 3 The equipment prints out the scanning compensation data list containing the following For white and black scanning a Dark output adjustment value CH0 1Byte b Dark output adjustment value CH1 1Byte c Bright output ...

Page 301: ...vel data CH1 2568Byte 5136Byte 1 1 5136Byte is shown when implementing color scanning with 600 dpi or more of horizontal scanning 2568Byte is shown when implementing color scanning with less than 600 dpi of horizontal scanning 4 Upon completion of recording of the compensation data list the equipment returns to the initial stage of the maintenance mode NOTE If any data is abnormal its code will be...

Page 302: ...8 7 Confidential For white and black scanning a b c d e f g h i j ...

Page 303: ...8 8 Confidential For color scanning Fig 8 3 Scanning Compensation Data List a b c d e f g h i j k l m n o p q s ...

Page 304: ...s placed in position When the CCD unit is placed in the position the PLEASE SCAN LOCK appears on the LCD 2 Open the document cover and lock the scanner lock lever at the rear left of the scanner unit When the scanner lock lever is locked the SCAN LOCKED appears To terminate this operation press the Stop Exit key The machine returns to the initial stage of the maintenance mode 8 4 4 ADF Performance...

Page 305: ...e the copying function prints out test pattern 1 to allow the service personnel to check for record data missing or print quality Operating Procedure Press the 0 and 9 keys in this order in the initial stage of the maintenance mode The figure below shows test pattern Fig 8 4 Test Pattern ...

Page 306: ...05 1st dial tone and busy tone detection WSW06 Redial Pause key setting and 2nd dial tone detection WSW07 Dial tone setting 1 WSW08 Dial tone setting 2 WSW09 Protocol definition 1 WSW10 Protocol definition 2 WSW11 Busy tone setting WSW12 Signal detection condition setting WSW13 Modem setting WSW14 AUTO ANS facility setting WSW15 REDIAL facility setting WSW16 Function setting 1 WSW17 Function setti...

Page 307: ...wing appears on the LCD Selector 1 Selector 8 WSWXX 0 0 0 0 0 0 0 0 3 Enter a value to be set 0 or 1 using the 0 and 1 keys 4 Press the OK key This operation saves the newly entered selector values onto the EEPROM and readies the machine for accepting a firmware switch number 5 Repeat steps 2 through 5 until the modification for the desired firmware switches is completed 6 Press the Stop Exit key ...

Page 308: ... by the firmware switches Operating Procedure 1 Press the 1 key twice in the initial stage of the maintenance mode The PRINTING will appear on the LCD 2 The machine prints out the configuration list as shown in the figure below 3 Upon completion of printing the machine returns to the initial stage of the maintenance mode Fig 8 5 Configuration List ...

Page 309: ... maintenance mode The LCD shows 2 Press the Start key Each time you press the Start key the LCD cycles through the displays shown at right The Status lamp also changes from orange red to green each time you press the Start key 3 Press the Stop Exit key in any process of the above display cycle The machine beeps for one second and returns to the initial stage of the maintenance mode Fig 8 6 Backlig...

Page 310: ...ow If a key or button is pressed out of order the machine beeps and displays the INVALID OPERATE on the LCD To return to the status ready to accept key button entry for operational check press the Stop Exit key 3 After the last number key or button is pressed the machine beeps for one second and returns to the initial stage of the maintenance mode To terminate this operation press the Stop Exit ke...

Page 311: ...for machines Given below is the relationship among the LCD indication sensor names and sensor status LCD Sensors Sensing status C1 P1 C2 P2 T2 T3 BC ST Tray1 sensor Tray1 paper sensor Tray2 sensor Tray2 paper sensor Tray2 connect sensor Tray3 connect sensor Back cover sensor Used for both standard tray and duplex tray Paper ejection tray stack sensor Tray installed Recording paper detected Tray in...

Page 312: ...nditions to check that the indication on the LCD changes according to the sensor states For instance insert paper through the document front or rear sensor or the registration sensor s open the front cover or the document cover remove the toner cartridge jam paper at the paper outlet insert paper from the manual feeder and load a recording paper tray etc 3 Press the Stop Exit key The machine beeps...

Page 313: ...appears on the LCD Press the OK key and the number of received files appears just as NO OF JOBS 10 3 To transfer the activity report only press the 2 key The 2 ACTIVITY appears To transfer received files together with the activity report press the 3 key The 3 DOCUMENTS appears Note that if there is no received file the NO DOCUMENTS appears 4 To transfer the communication list for the latest commun...

Page 314: ...8 19 Confidential Cover page sample End page sample Fig 8 10 ...

Page 315: ... 2 key 3 Press the 1 or 2 key to display the present compensation level for the start position Compensation levels can be adjusted in 11 steps from 5 to 5 mm 4 Press the key to increase compensation levels and the key to lower them Press the Stop Exit key and the machine returns to the initial state of the maintenance mode without adjusting compensation levels 5 Press the OK key The ACCEPTED will ...

Page 316: ...l MAINTENANCE ACCEPTED 1 ADF 2 FB SCAN START ADJ MAINTENANCE MAINTENANCE Fig 8 12 Fig 8 13 key key 5 and 4 keys select 2 second later 1 or 2 keys select OK key Stop Exit key Stop Exit key OK key key key 1 second later ...

Page 317: ...d on this 4 digit number and referring to the input data specified in the table input its corresponding 5 digit data value input data e g 4723 47247 3 Save the magnification compensation setting value in the EEPROM and then return to the initial stage of the maintenance mode Input data for magnification compensation after performing Maintenance mode 55 Maintenance mode 55 required input data Input...

Page 318: ...ze the EEPROM according to language function settings and firmware switch settings The customizing codes list is given in Appendix 3 NOTE If you replace the main PCB be sure to carry out this procedure Operating Procedure 1 Press the 7 and 4 keys in this order in the initial stage of the maintenance mode The current customizing code e g 0002 in the case of DCP 8060 Canada model appears 2 Enter the...

Page 319: ...indicating how many times toner replacement has been made 7 Copy page count indicating how many copies have been made 8 PC print page count indicating how many pages the equipment has been printed as an output device of the connected PC 9 FAX page count indicating how many received FAX pages have been printed 10 Error code of the most recent machine error 1 11 Error code of the most recent communi...

Page 320: ...t occurred at the MP tray DX_JAM 2 Number of jams that occurred at the DX tray IN_JAM Number of jams that occurred at the feeding RE_JAM Number of jams that occurred at the ejecting DRUM_CH Number of times the drum has been replaced DRUM_PG Number of pages printed by a drum TNER_CH Number of times the toner cartridge has been replaced TNER_PG1 Number of pages printed with the current toner cartrid...

Page 321: ...on to the telephone line It allows the service personnel to receive the transmission log of the user s machine at a remote location and use it for analyzing problems arising in the user s machine Operating Procedure 1 If the user s machine has a transmission related problem call the user s machine at a remote location from your machine 2 If the line is connected have the user perform the following...

Page 322: ...tial stage of the maintenance mode 5 When pressing the Stop key after Step 2 the machine returns to the standby status of the maintenance mode At this time the drum counter and page counter are not reset 8 4 19 Cancellation of the Memory Security Mode Not applicable to DCP 8060 8065DN and the Japanese model Function This procedure can cancel the memory security mode Use this procedure if the user ...

Page 323: ...Confidential CHAPTER 9 ERROR INDICATION AND TROUBLESHOOTING ...

Page 324: ...point and repair defective components CONTENTS 9 1 ERROR INDICATION 9 1 9 1 1 Equipment Errors 9 1 9 1 1 1 Error messages appearing on the LCD 9 1 9 1 1 2 Error codes shown in MACHINE ERROR X X messages 9 4 9 1 2 Communications Errors 9 11 9 2 TROUBLESHOOTING 9 15 9 2 1 Introduction 9 15 9 2 2 Precautions 9 15 9 2 3 Checking Prior to Troubleshooting 9 15 9 2 4 Troubleshooting Based on Problem Type...

Page 325: ...ar the end of its life Use the drum unit until you have a print quality problem then replace the drum unit with a new one Comm Error Poor phone line quality caused a communication error Send the fax again or connect the machine to another telephone line If the problem continues call the telephone company and ask them to check your phone line Connection Fail You tried to poll a fax machine that is ...

Page 326: ... change the Receive Mode from Manual to another mode Set Distinctive Ring to Off Fuser Error The fuser unit is too hot Turn off the machine s power switch and check the machine s environment If it is in a location that is too hot or too cold try to cool or warm the room by turning on the air conditioner or heater Or change the location Then turn on the machine s power switch The machine can be tur...

Page 327: ...he document cover and then release the scanner lock lever Toner Life End The toner cartridge and drum unit assembly is not installed properly or the toner cartridge is used up and printing is not possible Do one of the following Re install the toner cartridge and drum unit assembly Replace the toner cartridge with a new one Toner Low If the LCD shows Toner Low you can still print however the machi...

Page 328: ...stall one optional lower tray 5D Duplex printing cannot be implemented Close the rear cover of the machine and put the duplex tray back in 5E 5F Not used 60 Recording paper is stacked too much in the eject section Stacker sensor defective Replace the stacker sensor 61 67 Not used 68 Side thermistor high temperature error Side thermistor short circuit Replace the side thermistor 69 Side thermistor ...

Page 329: ...defective Replace the toner sensor 74 Toner empty Toner empty Replace the toner cartridge 75 In casing temperature error In casing temperature sensor defective Replace the in casing temperature sensor Thermistor in the fuser unit defective Replace the thermistor in the fuser unit PS PCB unit defective Replace the PS PCB unit 76 Heater overheats Main PCB defective Replace the main PCB 77 The power ...

Page 330: ...efective Replace the main PCB 7A Main motor does not synchronize with the reference clock Main motor defective Replace the main motor 7B ASIC error on the main PCB Not used 7C Not used 7D Dust on the drum Corona wire is dirty Cleaning the corona wire 7E 7F Not used Paper smaller than the specified size loaded in the paper tray Load the correct size of paper 80 At the start of FAX message printing ...

Page 331: ...orrectly Instruct the user to load the recording Registration sensor broken Replace the registration sensor Separation pad damaged Replace the paper tray Objects such as bits of paper or chips are in the paper tray or paper tray Remove the objects from the paper tray Paper pick up roller defective Replace the paper pick up roller Paper feed motor broken Replace the paper feed motor ASSY 88 Recordi...

Page 332: ... 1st time CCD defective White level reference film stained in the scanner cover Replace the scanner cover scanner unit A6 FAX scanning failure retry Main PCB defective Replace the main PCB A7 A9 Not used AA The document cover is opened when the ADF is used Document cover sensor defective Remove the document on ADF then close the document cover Replace the document cover sensor AB Not used AC Less ...

Page 333: ...ning area setting Main PCB defective Replace the main PCB Black markings on the white level reference film inside the scanner top cover Clean the white level reference film CCD defective Replace the CCD unit B6 Horizontal scanning edge enlargement detection error in scanning area setting Main PCB defective Replace the main PCB B7 A D converter reference voltage error at High level Not used Main PC...

Page 334: ...ce the main PCB E0 E3 Not used E4 Out of recording paper Not used E5 Not used E6 Write error in EEPROM Main PCB defective Replace the main PCB E7 Not used CCD defective Replace the scanner cover scanner unit E8 Data scanning error during transmission Main PCB defective Replace the main PCB E9 Not used Document front sensor actuator caught on the surrounding parts Correct the surrounding parts on w...

Page 335: ...o loop current detected 11 06 Busy tone detected after dialing or called 11 07 No response from the remote station in sending 11 10 Unobtainable tone detected after dialing 17 07 No response from the calling station in receiving Available in German models only 2 Command reception Code 1 Code 2 Causes 20 01 Unable to detect a flag field 20 02 Carrier was OFF for 200 ms or longer 20 03 Abort detecte...

Page 336: ...n 32 13 No confidential mail in the remote terminal 32 14 The available memory space of the remote terminal is less than that required for reception of the confidential or relay broad casting instruction 4 Instructions received from the remote terminal checking the NSC DTC NSS and DCS Code 1 Code 2 Causes 40 02 Illegal coding system requested 40 03 Illegal recording width requested 40 05 ECM reque...

Page 337: ...sword plus lower 4 digits of telephone number not coincident 63 02 Password not coincident 63 03 Polling ID not coincident 7 DCN reception Code 1 Code 2 Causes 74 DCN received 8 TCF transmission reception Code 1 Code 2 Causes 80 01 Fallback impossible 9 Signal isolation Code 1 Code 2 Causes 90 01 Unable to detect video signals and commands within 6 seconds after CFR is transmitted 90 02 Received P...

Page 338: ... 2 Causes B0 02 Unable to receive the next page data B0 03 Unable to receive polling even during turn around transmission due to call reservation B0 04 PC interface error BF 01 Communication canceled by pressing the Stop Exit key before establishment of FAX communication BF 02 Communication canceled by pressing the Stop Exit key after establishment of FAX communication BF 03 Transmission canceled ...

Page 339: ...arged in your body When repairing the PCBs handle them with extra care After repairing the defective section be sure to check again if the repaired section works correctly Also record the troubleshooting procedure so that it would be of use for future trouble occurrence 9 2 3 Checking Prior to Troubleshooting Prior to proceeding to the troubleshooting procedures given in Section 9 2 4 make the fol...

Page 340: ... meets the recommended paper specifications Refer to 2 1 2 Paper Specifications in Chapter 2 3 Try printing using the straight through output path 4 Turn over the stack of paper in the tray or try rotating the paper 180 in the tray 5 For the envelope check the setting of the nip action in the fuser unit Possible cause Step Check Result Remedy Paper 1 Is the problem solved if new paper is used Yes ...

Page 341: ...may have sat for too long in the paper tray Turn over the stack of paper in the paper tray Also try rotating the paper 180 in the paper tray 3 Check that the paper used meets the Media Type setting in the driver NOTE For no paper supplied as the cause of a malfunction see 4 No paper supplied in 9 2 4 3 Malfunctions in this Chapter 6 Prints only single side of the paper when duplex printing User Ch...

Page 342: ...e machine is not connected to the same port which is also connected to a mass storage device or scanner Remove all other devices and connect the port to the machine only Turn off the printer status monitor in the device options tab in the printer driver 5 If the print port is set as an ECP port change it to a normal port 6 Try printing the test page referring to 8 4 5 Test Pattern 1 in chapter 8 7...

Page 343: ...nnect the machine directly to the computer if it is connected through a USB hub Possible cause Step Check Result Remedy Computer Operating System 1 Windows 95 or Windows NT4 0 Yes The operating system does not support USB Computer settings 2 Does Universal Serial Bus Controllers appear in the Device Manager tab of System Properties in Control Panel No This problem can be caused by your computer se...

Page 344: ... the machine and PC with the USB cable directly No Try to re install the printer driver Driver installation 2 Are there the following files in the Extensions Folder of System Folder For System 9 1 9 2 BR_PrintMoniter laser Brother Laser Yes Turn off the machine and PC power switch and check all connections between them Then turn them on again 4 Unable to print from the application when using Macin...

Page 345: ...pply plug Is there a broken wire between the AC input connector of the low voltage power supply and the power plug Yes Replace the AC power cord 2 No DC power supplied Possible cause Step Check Result Remedy AC power supply 1 Is AC power supplied between terminals LIVE and NEUTRAL when the power plug is plugged into the outlet No Follow the same check procedure of 1 No AC power supplied Wiring DC ...

Page 346: ...esult Remedy Separation pad pickup roller failure 1 Is the surface of the separation pad or the pickup roller dirty or worn out Yes 1 Clean the surface of the separation pad or pickup roller 2 Replace the separation pad or pickup roller Failure of connector 2 Is the contact of the solenoid connector on the relay front PCB good No Reconnect the connector HVPS circuit Yes Replace the HVPS Paper pick...

Page 347: ... CN2 on the relay rear PCB good No Reconnect the connector Poor thermistor harness contact 2 Is the contact of connector CN3 on the main PCB good No Reconnect the connector Blown thermostat 3 Remove the fuser unit and measure the resistance of the thermostat Is it open circuit Yes Replace the fuser unit Halogen heater lamp failure 4 Remove the fuser unit and measure the resistance of the halogen h...

Page 348: ...e heater harness connector connected to the low voltage power supply PCB and fuser unit secure No Reconnect the connectors securely NOTE This problem will be cleared if leaving the machine power ON for ten minutes If the heater is cooled down sufficiently this problem may be cleared by turning on the machine power switch while pressing the Go button Be warned however that this operation will melt ...

Page 349: ... roller holder ASSY Main motor failure 3 Does the main motor work No Replace the main motor Pressure plate drive cam failure 4 Does the pressure plate drive cam rotate No Replace the main frame L ASSY 11 The new toner is not sensed Possible cause Step Check Result Remedy The toner cartridge is not set to the main body correctly 1 The toner cartridge is not inserted completely Yes Reset the cartrid...

Page 350: ...place the tail edge actuator Tail edge sensor malfunction 4 Is the tail edge sensor turned ON Yes Replace the tail edge sensor 13 The machine stops while idling Possible cause Step Check Result Remedy Front cover failure 1 Is the cover opened by vibration during idling Yes Replace the front cover New toner detection switch failure 2 Does the new toner detection switch work correctly No Replace the...

Page 351: ... s t p r i n t o P r i n t o u t t e s t p r i n t o P r i n t o u t t e s t p r i n t o u t t e s t p r i n t o u t t e s t P r i n t o u t t e s t p r i n t o P r i n t o u t t e s t p r i n t o u t t e s t p r i n t o u t t e s t P r i n t o u t t e s t p r i n t o P r i n t o u t t e s t p r i n t o P r i n t o u t t e s t p r i n t o u t t e s t p r i n t o u t t e s t P r i n t o u t t e s t...

Page 352: ...ng a new toner cartridge or drum unit Possible cause Step Check Result Remedy Ground contacts Toner sensor failure machine side 1 Can printing be started with the drum unit and toner cartridge removed Yes Check if the toner sensor is dirty and check the toner sensor connection Toner sensor failure toner cartridge side 2 Is the problem solved when 4 or 5 pages are printed after the toner cartridge ...

Page 353: ...the charge electrodes between the machine body and the drum unit dirty Yes Clean both electrodes 3 Drum unit failure 2 Is the problem solved after replacing the drum unit Yes Replace the drum unit with a new one Toner cartridge failure 3 Is the problem solved after replacing the toner cartridge Yes Replace the toner cartridge with a new one High voltage power supply PCB failure 4 Is the connection...

Page 354: ...em solved after replacing the drum unit Yes Replace the drum unit Toner cartridge failure 4 Is the problem solved after replacing the toner cartridge Yes Replace the toner cartridge with a new one Scanner harness connection failure 5 Is the scanner harness connected securely Check if there is any play in the connection No Reconnect the connector correctly Main PCB failure 6 Are printing signals be...

Page 355: ...een the machine body and the drum unit dirty Yes Clean both electrodes 3 Harness connection 4 Is the laser unit connected to the main PCB correctly No Connect the harness between the laser unit and the main PCB correctly High voltage power supply PCB failure 5 Is the problem solved after replacing the high voltage power supply PCB Yes Replace the high voltage power supply PCB Main PCB failure 6 Is...

Page 356: ... power supply PCB NOTE This problem may disappear after printing approximately 10 pages of completely blank sheets How to clean the pressure roller Clean the pressure roller as follows 1 Set 5 or more sheets of paper in the paper tray 2 Press the Menu Start keys in this order so that the machine goes into the maintenance mode 3 Press the 6 and 7 keys The machine starts to print the grid pattern co...

Page 357: ...wide Check if the wire cleaner is at its home position Yes Return the wire cleaner to its home position Dirt in the paper feed system 4 Is the paper tray or feed system on the drum unit dirty with toner Yes Clean the toner off Scratch on the drum 5 Is the drum surface scratched Yes Replace the drum unit Cleaning failure 6 Is the drum surface dirty with toner in streaks Yes Replace the drum unit Sc...

Page 358: ... 42 7mm developer roller intervals Yes After printing several pages the problem will disappear If not replace the toner cartridge Scratch on the heat roller 3 Are the horizontal stripes at 79mm heat roller intervals Yes Replace the heat roller Corona contact failure 4 Are the charge electrodes between the machine body and the drum unit dirty Yes Clean both electrodes 3 High voltage power supply PC...

Page 359: ... Condensation 3 Has condensation occurred inside the machine Yes Try to print several pages or leave the machine 2 hours to allow it to reach room temperature I 10 White horizontal streaks User Check 1 Check the paper used meets the recommended paper specifications A rough surfaced paper damp paper or thick media can cause the problem 2 Check that the appropriate media type is selected in the prin...

Page 360: ...commended paper being used No Recommend to use the specified types of paper Print paper 3 Is the first printing position within 1mm of the tolerance specification Yes Adjust the Y offset by using the utility software supplied Regist rear sensor position incorrect 4 Is the regist rear sensor off from the correct position Yes Reposition the sensor to the correct position Drum unit failure 5 Is the r...

Page 361: ...idge Yes 1 Toner is empty 2 The toner sensor is defective Clean the toner sensor 3 If the wiper in the toner cartridge is broken replace the toner cartridge with a new one Fuser unit thermistor failure 4 Is the thermistor fitted correctly No Fit the thermistor correctly Low voltage power supply PCB failure 5 Is the problem solved by replacing the low voltage power supply PCB Yes Replace the low vo...

Page 362: ...i n t o u t t e s t P r i n t o u t t e s t p r i n t o P r i n t o u t t e s t p r i n t o u t t e s t p r i n t o u t t e s t P r i n t o u t t e s t p r i n t o P r i n t o u t t e s t p r i n t o P r i n t o u t t e s t p r i n t o u t t e s t p r i n t o u t t e s t P r i n t o u t t e s t p r i n t o P r i n t o u t t e s t p r i n t o u t t e s t p r i n t o u t t e s t P r i n t o u t t e ...

Page 363: ...with a cotton swab Refer to NOTE in the next page 2 If the drum surface is scratched replace the drum unit Drum unit failure 2 Is the problem solved after replacing the drum unit Yes Replace the drum unit No toner 3 Is the toner in the toner cartridge almost empty Yes Replace the toner cartridge with a new one Print paper 4 Is the problem solved after changing to specified freshly unpacked paper N...

Page 364: ...rn the drum unit gear by hand while looking at the surface of the OPC drum Fig 9 5 3 When you have found the mark on the drum that matches the print sample wipe the surface of the OPC drum with a cotton swab until the dust or paper powder on the surface comes off Fig 9 6 CAUTION DO NOT clean the surface of the photosensitive drum with a sharp object White Spots on black text and graphics at 94 mm ...

Page 365: ...few pages Yes 1 If toner or glue remains stuck wipe it off gently with a cotton swab Refer to NOTE in the previous page 2 If the exposure drum is scratched or deteriorated exposed replace the drum unit Drum connection failure 3 Is the contact between the drum unit and machine body connected correctly No Clean contact electrode both on the drum unit and in the machine body 7 Fuser unit 4 Are the sp...

Page 366: ... etc Yes Recommend to change to freshly unpacked paper Toner sensor failure machine side 2 Is the error indication displayed when the toner cartridge and drum unit is taken out of the machine The front cover is closed No Toner sensor failure Clean the toner sensor and check the toner sensor connection Toner cartridge failure 3 Is the problem solved after replacing the toner cartridge Yes Replace t...

Page 367: ...surface paper No Refer and compare with I 15 I 20 Downward fogging of solid black Possible cause Step Check Result Remedy Toner cartridge failure 1 Is the problem solved after replacing the toner cartridge Yes Replace the toner cartridge High voltage power supply PCB failure 2 Is the problem solved after replacing the high voltage power supply PCB Yes Replace the high voltage power supply PCB I 21...

Page 368: ...er specifications Damp paper thick media or rough surfaced paper can cause the problem 2 Check the machine s environment High temperature and high humidity conditions can cause the problem 3 Check that the appropriate media type is selected in the printer driver 4 Try installing a new drum unit Possible cause Step Check Result Remedy Driver setting 1 Is thin paper such as 64g m2 used under the thi...

Page 369: ...e paper used meets the recommended paper specifications A rough surfaced paper may cause the problem 2 The toner cartridge may be damaged Install a new toner cartridge 3 The drum unit may be damaged or may be nearly at the end of life Install a new drum unit ...

Page 370: ...s Drum unit Fig 9 7 Machine body paper tray Fig 9 8 Toner cartridge Drum Unit 4 Developer roller 1 Exposure drum 5 Grid 7 Cleaner 3 Charge 2 Wire cleaner 6 Transfer roller 4 Developer roller 5 Grid 7 Cleaner 1 Exposure drum 6 Transfer roller 3 Charge ...

Page 371: ...ne only Turn off the printer status monitor in the device options tab in the printer driver 6 If the print port is set as an ECP port change it to a normal port 7 Try printing the test page referring to 8 4 5 Test Pattern 1 in chapter 8 8 Try resetting the factory settings Possible cause Step Check Result Remedy Failure inside the machine 1 Is it possible to print the test page with the method of ...

Page 372: ...achines have a restricted area that cannot be printed on Usually the first two lines and last two lines of text cannot print leaving 62 printable lines Adjust the top and bottom margins in your document to allow for this P 5 The machine sometimes prints a couple of characters and then ejects the page User Check For DOS environment only The application machine emulation setting and the machine s em...

Page 373: ...onnected to the network The upper LED is on Link status The upper LED is blinking Activity status The lower side LED is on Link speed is 100M The lower side LED is off Link speed is 10M 3 Print the Machine Settings Page and check if the settings such as IP address settings are correct for your network The problem may be the result of mismatched or duplicate IP address Verify that the IP address is...

Page 374: ... is visible then the connection is good Otherwise go to Step 5 5 If you have tried 1 to 4 above and it does not work then reset the print server back to the default factory settings and try from the initial setup again For information how to reset to the default factory settings see Restoring the network settings to factory default on page 7 7 6 For Windows Firewall setting on your PC may be rejec...

Page 375: ... box to remove the check Then click OK 5 Once your firewall is disabled try reinstalling the Brother software package For instructions on how to install from the CD ROM use the Quick Setup Guide we have provided with the machine 6 If the installation completed successfully the Firewall on your computer is rejecting the necessary network connection In this case you will need to disable the Firewall...

Page 376: ...rver is on your network as follows For Windows 1 Try pinging the print server from the host operating system command prompt with the command ping ipaddress Where ipaddress is the print server IP address note that in some instances it can take up to two minutes for the print server to load its IP address after setting the IP address 2 If a successful response is received then proceed to Windows 95 ...

Page 377: ...work then reset the print server back to the default factory settings and try from the initial setup again For information how to reset to the default factory settings see Restoring the network settings to factory default on page 7 7 Error during printing If you try to print while other users are printing large amounts of data e g many pages or color pages with high resolution the machine is unabl...

Page 378: ...o Peer NetBIOS chapters You may find that during the installation of the port driver the screen that prompts you for a Port name is not displayed This happens on some Windows 95 98 Me and Windows NT 4 0 computers Press the ALT and TAB keys to make it appear 2 Make sure that the print server is configured to be in the same workgroup or domain as the rest of your computers It may take several minute...

Page 379: ...ser Look in the Exceptions setting and if necessary type in the IP address of the print server This will stop your PC from trying to connect to your ISP or proxy server every time you wish to look at the printer server 2 Make sure that you are using the proper web browser we recommend Microsoft Internet Explorer version 6 0 or higher or Netscape Navigator version 7 1 or higher ...

Page 380: ...ply PCB 3 Main PCB and low voltage power supply PCB are properly connected No Fix the connection properly Harness between main PCB and low voltage power supply PCB LCD 4 Harness is damaged Yes Replace the harness with a normal part LCD 5 Replacement of LCD solves the problem Yes Replace the LCD with a normal part Control panel PCB 6 Replacement of control panel PCB solves the problem Yes Replace t...

Page 381: ... the problem Yes Replace the control panel PCB with a normal part Main PCB 6 Replacement of main PCB solves the problem Yes Replace the main PCB with a normal part L 3 Printing from Macintosh applications fails User Check 1 Verify that the printer driver supplied with the machine has been installed in the system folder and selected in the selector 2 Check the port selected in the selector The sele...

Page 382: ...CB and NCU PCB 3 Harness is damaged Yes Replace the harness with a normal part Connection between main PCB and control panel PCB 4 Main PCB and control panel PCB are properly connected No Fix the connection properly Harness between main PCB and control panel PCB 5 Harness is damaged Yes Replace the harness with a normal part Contact of rubber key 6 The rubber key works correctly No Replace the rub...

Page 383: ...y connected No Fix the connection properly Harness between main PCB and NCU PCB 4 Harness is damaged Yes Replace the harness with a normal part Connection between main PCB and control panel PCB 5 Main PCB and control panel PCB are properly connected No Fix the connection properly Harness between main PCB and control panel PCB 6 Harness is damaged Yes Replace the harness with a normal part Rubber k...

Page 384: ...use Step Check Result Remedy Ring delay 1 Ring delay is set to 0 Yes Set the ring delay to other than 0 Ring volume 2 Ring volume is set to OFF Yes Set the ring volume to other than OFF Connection between main PCB and NCU PCB 3 Main PCB and NCU PCB are properly connected No Fix the connection properly Harness between main PCB and NCU PCB 4 Harness is damaged Yes Replace the harness with a normal p...

Page 385: ... Fix the connection properly Harness between main PCB and control panel PCB 6 Harness is damaged Yes Replace the harness with a normal part NCU PCB 7 Replacement of NCU PCB solves the problem Yes Replace the NCU PCB with a normal part Main PCB 8 Replacement of main PCB solves the problem Yes Replace the main PCB with a normal part F 6 Dialing function does not switch between tone and pulse Possibl...

Page 386: ...MFC 8460N 8860DN 8870DW DCP 8060 8065DN APPENDIX 1 SERIAL NUMBERING SYSTEM This appendix shows the location of serial number labels put on some parts and lists the coding information pertaining to the serial numbers ...

Page 387: ...he coding information for those serial numbers and property codes 1 Serial number label for the machine itself Serial number Serial number 6 digit Factory Product item code Production year Example 4 2004 5 2005 Production month A January G July B February H August C March J September D April K October E May L November F June M December F 4 J 1 1 1 1 0 1 Location Serial number label ...

Page 388: ...App 1 2 Confidential 2 Laser unit serial label A SERIAL NUMBER MOLD NUMBER MANUFACTURE DISTINCTION Location Laser unit serial label Laser unit ...

Page 389: ...ppendix provides instructions on how to update firmware stored in the flash ROM on the main PCB or load firmware to a new main PCB from the host PC No hardware replacement is required for updating A2 1 INSTALLING THE UPDATE DATA TO THE MACHINE App 2 1 A2 2 SETTING ID CODES TO MACHINES App 2 7 ...

Page 390: ...re that the power cord of the machine is unplugged from a wall socket or other power source 3 Connect the parallel interface cable to the parallel port on the back of the machine and secure it with the lock wires 4 Connect the other end of the interface cable to the machine port of your PC and secure it with the two screws Setting up the Machine and Your PC 1 Plug the power cord of the machine int...

Page 391: ... machine beeps intermittently Upon completion of the downloading the machine beeps continuously NOTE If the machine cannot return to the standby state after completion of downloading turn the power off and on On a PC running Windows 98 Me 2000 XP 1 Install the printer driver for the parallel port to your PC Once installed no more printer driver is required for your PC 2 Copy the update data onto t...

Page 392: ... is carried out for a PC no more driver software installation will be required for that PC to identify machines If the BHL2 Maintenance Printer driver has been already installed to your PC according to this procedure skip this section NOTE Before proceeding to the procedure given below make sure that the BHL2 Maintenance Printer driver is stored in your PC 1 Make sure that the power cord of the ma...

Page 393: ...ollowing screen appears indicating the detection of new hardware device by the system Click Next to proceed 7 Select Search for a suitable driver for my device recommended and click Next 8 Select Specify a location and click Next ...

Page 394: ...he OEMDVLP inf from a folder where the BR_DEVELOP file is extracted then click OK 10 Click Next 11 To proceed click Yes 12 If the driver is successfully installed the following message window appears Click Finish to return to Windows ...

Page 395: ...ware e g LZ0023_A upd onto the BHL2 Maintenance Printer icon in the Filedrgs window shown above NOTE Use a firmware file after extracting It is a self extracting file having the extension exe Double click the exe file to extract it When writing operation starts the machine beeps intermittently After approx 2 to 5 minutes the writing operation is complete and the machine automatically reboots and r...

Page 396: ...machine is connected to a single PC via USB Please check the printer driver of MFC 8460N MFC 8860DN MFC 8870DW DCP 8060 or DCP 8065DN is installed in a host computer before working When not installed Please install a printer driver in a host computer before working 1 Double click the brmainte EXE file maintenance utility 2 Select Input Information from Menu Select the applicable model name 3 Check...

Page 397: ...ndix lists the customizing codes for the various preferences exclusively designed for each destination e g language Those codes are stored in the memory EEPROM mounted on the main PCB If the main PCB is replaced with a new one therefore you will need to set the proper customizing codes with the machine in the maintenance mode ...

Page 398: ...D 2 Press the 7 and 4 keys in this order in the initial stage of the maintenance mode The current customizing code e g 0002 in the case of DCP 8060 Canada model appears 3 Enter the desired customizing code e g 0001 in the case of DCP 8060 U S A model The newly entered code appears To enter letters A through F press the 1 through 6 keys while holding down the key respectively NOTE If a wrong 4 digi...

Page 399: ...f the firmware switches which can be divided into two groups one is for customizing preferences designed for the shipping destination as described in Appendix 3 and the other is for modifying preferences that match the machine to the environmental conditions Use the latter group if the machine malfunctions due to mismatching ...

Page 400: ...DIAL facility setting App 4 19 WSW16 Function setting 1 App 4 20 WSW17 Function setting 2 App 4 21 WSW18 Function setting 3 App 4 22 WSW19 Transmission speed setting App 4 23 WSW20 Overseas communications mode setting App 4 24 WSW21 TAD setting 1 App 4 25 WSW22 ECM and call waiting caller ID App 4 26 WSW23 Communications setting App 4 27 WSW24 TAD setting 2 App 4 28 WSW25 TAD setting 3 App 4 29 WS...

Page 401: ...7 WSW43 Function setting 21 App 4 47 WSW44 Speeding up scanning 1 App 4 48 WSW45 Speeding up scanning 2 App 4 49 WSW46 Monitor of power ON OFF state and parallel port kept at high App 4 50 WSW47 Switching between high and full speed USB App 4 51 WSW48 USB setup latency App 4 52 WSW49 End of copying beep and print in black App 4 52 WSW50 SDAA settings App 4 53 WSW51 Function setting 16 App 4 54 WSW...

Page 402: ... dialing mode pulse DP or tone PB dialing 0 PB 1 DP Selectors 1 and 2 Dial pulse generation mode These selectors set the number of pulses to be generated in pulse dialing N Dialing N generates N pulses Dialing 0 generates 10 pulses N 1 Dialing N generates N 1 pulses 10 N Dialing N generates 10 N pulses Selectors 3 and 4 Break time length in pulse dialing These selectors set the break time length i...

Page 403: ...ssion time length No 1 2 0 0 70 ms 0 1 80 ms 1 0 90 ms 1 1 100 ms 3 4 Min pause in tone dialing No 3 4 0 0 70 ms 0 1 80 ms 1 0 90 ms 1 1 140 ms 5 8 Attenuator for pseudo ring backtone to the line selectable in the range of 0 15 dB in 1 dB increments 0 0 dB 1 8 dB 0 0 dB 1 4 dB 0 0 dB 1 2 dB 0 0 dB 1 1 dB Selectors 1 through 4 Tone signal transmission time length and Min pause in tone dialing These...

Page 404: ...rs 2 through 4 6 and 7 are not applicable where no PABX is installed Selectors 1 and 5 CNG detection when sharing a modular wall socket with a telephone These selectors determine whether or not the machine detects a CNG signal when a line is connected to a telephone sharing a modular wall socket with the machine Upon detection of CNG signals by the number of cycles specified by these selectors the...

Page 405: ... recording Not used No 2 3 0 0 350 and 440 Hz A 0 1 440 and 480 Hz B 1 0 1 1 4 Dual tone detection sensitivity in ICM recording Not used 0 Normal 1 High 5 Added time to maximum OGM recording time WSW24 Selector 1 2 and erasing time length of ICM tone recorded preceding the tone detection starting point in the case of automatic line disconnection due to no voice signal received WSW34 Selector 1 to ...

Page 406: ...h Selectors 7 and 8 Break time length for flash function These selectors set the break time length This setting is effective only when the flash function is selected for the Search Speed Dial key by using the function switch WSW05 1st dial tone and busy tone detection Selector No Function Setting and Specifications 1 3 1st dial tone detection No 1 2 3 0 0 0 3 5 sec WAIT 0 0 1 7 0 sec WAIT 0 1 0 10...

Page 407: ...D code detection This selector sets the maximum pause time allowable for detecting the second digit of a remote ID code after detection of the first digit in remote reception If selector 4 is set to 0 2 seconds for instance only a remote ID code whose second digit is detected within 2 seconds after detection of the first digit will become effective so as to activate the remote function Selectors 5...

Page 408: ...in pulse dialing DP system 1 0 1 2nd dial tone detection 1 1 1 both in DP and push button PB dialing system 4 6 Detection of international tone No 4 5 6 0 0 0 50 ms 0 0 1 210 ms 0 1 0 500 ms 0 1 1 800 ms 1 0 0 900 ms 1 0 1 1 5 sec 1 1 0 2 0 sec 1 1 1 2 5 sec 7 No of 2nd dial tone detection cycles 0 1 cycle 1 2 cycles 8 Allowable instantaneous interrupt during reception of 2nd dial tone 0 30 ms 1 5...

Page 409: ...sert a WAIT of 3 5 seconds When these selectors are set to 1 1 1 If you press the Redial Pause key the machine will first wait for the 2nd dial tone to be sent via the communications line regardless of pulse dialing or tone dialing After that pressing the Redial Pause key will cause the machine to insert a WAIT of 3 5 seconds In those countries where no dial tone detection function is supported se...

Page 410: ...ion is supported e g U S A NOTE Selector 3 is not applicable to those models having no loop current detection function Selectors 1 and 2 Dial tone frequency band control These selectors set the frequency band for the 1st dial tone and busy tone before dialing to be detected This setting is effective only when selectors 1 through 3 on WSW05 are set to 1 1 1 Selector 3 Line current detection Not use...

Page 411: ... 0 33 dBm 1 0 1 36 dBm 1 1 0 39 dBm 1 1 1 42 dBm NOTE The WSW08 is not applicable in those countries where no dial tone detection is supported e g U S A Selectors 1 through 3 1st dial tone detection time length Upon detection of the 1st dial tone for the time length set by these selectors the machine starts dialing This setting is effective only when selectors 1 through 3 on WSW05 are set to 1 1 1...

Page 412: ...s The error correction mode ECM is a facsimile transmission manner in which the machine divides a message into frames for transmission so that if any data error occurs on the transmission line the machine retransmits only those frames containing the error data Selector 2 Use of non standard commands If this selector is set to 0 the machine can use non standard commands the machine s native mode co...

Page 413: ...ial digit to CML ON This selector sets the time length from when the machine transmits the last dial digit until the CML relay comes on Selector 3 Time length from CML ON to CNG transmission This selector sets the time length until the machine transmits a CNG after it turns on the CML relay Selector 4 Time length from CML ON to CED transmission This selector sets the time length until the machine ...

Page 414: ... not applicable in those countries where no busy tone detection is supported NOTE The setting of WSW11 is effective only when selectors 5 and 6 on WSW05 are set to 0 1 or 1 1 Busy tone detection Selectors 1 and 2 Busy tone frequency band control These selectors set the frequency band for busy tone to be detected Selectors 3 through 8 ON OFF time length ranges for busy tone These selectors set the ...

Page 415: ...od 8 Not used 1000 ms in Chinese models Selectors 1 through 4 Min detection period required for interpreting incoming calling signal CI as OFF Max detection period for incoming calling signal CI being OFF If the machine detects the OFF state of a CI signal for the period greater than the value set by selectors 1 and 2 and less than the value set by selectors 3 and 4 it interprets the CI signal as ...

Page 416: ...hese selectors according to the distance from the telephone switchboard to the machine Selectors 3 and 4 Reception level These selectors set the optimum receive signal level Selectors 5 through 8 Modem attenuator These selectors are used to adjust the transmitting level attenuation of the modem when the reception level at the remote station is improper due to line loss This function applies for G3...

Page 417: ...s 1 0 0 0 2 to 3 times 1 0 0 1 2 to 4 times 1 0 1 0 2 to 5 times 1 0 1 1 2 to 6 times 1 1 0 0 1 to 10 times 1 1 0 1 2 to 10 times 1 1 1 0 3 to 5 times 1 1 1 1 4 to 10 times Selectors 1 through 4 Frequency band selection for incoming calling signal CI These selectors are used to select the frequency band of CI for activating the AUTO ANS facility In the French models if the user sets the PBX to OFF...

Page 418: ... CRP option 0 Disable 1 Enable Selectors 1 through 6 Redial interval and No of redialings The machine redials by the number of times set by selectors 3 through 6 at intervals set by selectors 1 and 2 Selector 8 CRP option If a command error occurs in the machine calling station the machine usually waits for three seconds and then makes a retry three times This CRP option is a request command that ...

Page 419: ...uipped with ADF units Selector 2 ITU T CCITT superfine recommendation If this selector is set to 1 the machine communicates in ITU T CCITT recommended superfine mode 15 4 lines mm If it is set to 0 it communicates in native superfine mode Selector 7 Max document length limitation This selector is used to select the maximum length of a document to be sent Selector 8 Stop Exit key pressed during rec...

Page 420: ... These selectors activate or deactivate the alarm function which sounds an alarm when the communication is completed with the handset being off the hook Selector 5 Calendar clock type If this selector is set to 0 USA the MM DD YY hh mm format applies if it is set to 1 Europe the DD MM YY hh mm format applies DD is the day MM is the month YY is the last two digits of the year hh is the hour and mm ...

Page 421: ...called stations Selectors 2 and 3 Detection enabled time for CNG and no tone After the line is connected via the external telephone or by picking up the handset of the machine the machine can detect a CNG signal or no tone for the time length specified by these selectors The setting specified by these selectors becomes effective only when selector 8 on WSW20 is set to 1 Selector 6 Registration of ...

Page 422: ...e With the first transmission speed choice specified by selectors 1 through 3 the machine attempts to establish the transmission link via the MODEM If the establishment fails the machine automatically steps down to the next lowest speed and attempts to establish the transmission link again The machine repeats this sequence while stepping down the transmission speed to the last choice specified by ...

Page 423: ...by this selector takes effect only when the Overseas Mode is set to ON Selectors 2 and 3 Overseas communications mode These selectors should be used if the machine malfunctions in overseas communications According to the communications error state select the signal specifications Setting selector 2 to 1 allows the machine to use 1100 Hz CED signal instead of 2100 Hz in receiving operation This pre...

Page 424: ...ry after the message transfer 0 Yes 1 No NOTE Selectors 1 through 5 are applicable to models equipped with ICM recorders NOTE Selectors 6 and 7 are applicable to models with internal TADs NOTE Selector 8 is applicable to models equipped with TADs Selectors 1 through 5 Max waiting time for voice signal Not used In the TAD mode the machine waits for voice signal for the time length specified by thes...

Page 425: ...ough 8 are applicable to the Chinese Taiwanese and Asian models only Selector 3 Call Waiting Caller ID Setting this selector to 0 allows the user to decide whether or not to interrupt the current call when a new call comes in If Call Waiting Caller ID service is available in the area and the user subscribes to it he she can see information about his her incoming call on the LCD Selectors 5 through...

Page 426: ...is detected If it is set to 1 the called station starts counting zeros upon detection of 10 ms successive zeros 50 ms after the head of a series of zeros is detected In this case if the detection of 10 ms successive zeros is too late the data counting period will become less than 1 0 second making the called station judge the line condition unacceptable Selectors 2 and 3 Allowable training error r...

Page 427: ...d 2 Maximum OGM recording time Not used These selectors set the allowable maximum recording time for an OGM Selectors 3 and 4 Time length from CML ON to start of pseudo ring backtone transmission These selectors set the length of time from CML ON up to the start of pseudo ring backtone transmission In models with OGM facilities the settings made by these selectors also apply to the length of time ...

Page 428: ...ec 0 0 1 4 sec 0 1 0 6 sec 0 1 1 8 sec 1 0 0 10 sec 1 0 1 12 sec 1 1 0 14 sec 1 1 1 16 sec 8 Not used NOTE Selectors 5 through 7 are applicable to the U S A models only Selectors 5 through 7 Pause between paging number and PIN These selectors set the pause time between a telephone number being paged and PIN personal identification number for the paging feature ...

Page 429: ...omplete and then starts dialing This enables the machine to list the total number of pages in the header of the facsimile message Selectors 4 and 5 No of CNG cycles to be detected when the line is connected via the external telephone except in the external TAD mode or via the built in telephone The machine interprets a CNG as an effective signal if it detects the CNG by the number of cycles specif...

Page 430: ...tion of distinctive ringing pattern If this selector is set to 1 the machine detects only the number of rings if it is set to 0 the machine detects the number of rings and the ringing time length to compare the detected ringing pattern with the registered distinctive one Selector 6 Recording quality This selector determines the recording quality for the OGM and ICM Selecting 1 High increases the q...

Page 431: ...3 dB 1 0 0 0 dB 1 0 1 1 dB 1 1 0 2 dB 1 1 1 3 dB 4 6 Transmission level of DTMF low band frequency signal No 4 5 6 0 0 0 0 dB 0 0 1 1 dB 0 1 0 2 dB 0 1 1 3 dB 1 0 0 0 dB 1 0 1 1 dB 1 1 0 2 dB 1 1 1 3 dB 7 8 Not used Selectors 1 through 6 Transmission level of DTMF high low band frequency signal These selectors are intended for the manufacturer who tests the machine for the Standard Never access th...

Page 432: ... pulse dialing Not used 0 OFF 1 ON 8 Prompt beep when the memory area for the activity report becomes full Not used 0 No 1 Yes NOTE Selectors 1 through 6 are applicable to models equipped with built in TADs NOTE Selectors 7 and 8 are applicable only to the European versions Selectors 1 through 6 Compression threshold level for voice signals inputted via the telephone line in the built in TAD opera...

Page 433: ...e European version only Selectors 1 through 3 Dial tone busy tone detection level during recording of ICM Not used If the machine called station detects dial tone 400 Hz continuously or busy tone 400 Hz intermittently exceeding the detection level specified by these selectors for the period specified by selectors 1 through 4 on WSW35 then it interprets the calling station as being disconnected The...

Page 434: ... Selector 5 Minimum ON and OFF duration of ringer signals effective in distinctive ringing The ringer pattern consists of short and long rings e g short short long rings This selector sets the minimum ON and OFF duration of ringer signals that are required for the machine to interpret ringer signals as being ON or OFF This is to prevent components of a ringer pattern from being misinterpreted due ...

Page 435: ... 1 Photo 7 8 Default contrast No 7 8 0 X Automatic 1 0 Super light 1 1 Super dark Selectors 5 and 6 Default resolution These selectors set the default resolution which applies when the machine is turned on or completes a transaction Selectors 7 and 8 Default contrast These selectors set the default contrast which applies when the machine is turned on or completes a transaction ...

Page 436: ...uring recording of ICM Not used If the tone level during recording of ICM is less than the threshold setting made by these selectors the tone is interpreted as no tone When the no tone state is kept for the period specified by selectors 1 through 5 on WSW21 the machine disconnects the line Selectors 4 and 5 FAX receiving speed to be kept within the transmission speed limit to the PC Not used To tr...

Page 437: ...eceding the tone detection starting point in the case of automatic line disconnection due to no voice signal received Not used If the machine has disconnected the line after detection of disconnection tone in ICM recording it erases tone recorded preceding the tone detection starting point for the time length set by these selectors Selectors 4 and 5 No of CNG cycles to be detected when the line is...

Page 438: ... sec 0 1 0 0 4 sec 1 1 1 1 15 sec 5 8 Not used NOTE Selectors 1 through 4 are applicable to models equipped with internal TADs Selectors 1 through 4 Max detection period of dial tone busy tone during recording of ICM Not used If the machine called station detects dial tone or busy tone exceeding the detection level specified by selectors 1 through 3 on WSW30 for the period specified by these selec...

Page 439: ...ace If the machine recognizes via the STB signal line that the connected PC is powered off it will turn the PC interface outputs Low to protect the PC from hazards that could be caused by weak electric current accidentally flown from the machine This selector determines whether or not the machine should recover from the inactive PC interface to normal interfacing state upon receipt of data from th...

Page 440: ...Function Setting and Specifications 1 Printout of the stored image data of an unsent document onto an error report 0 No 1 Yes 2 Erasure of the stored image data of an unsent document at the time of the subsequent in memory message transmission 0 No 1 Yes 3 8 Not used Selector 1 Printout of the stored image data of an unsent document onto an error report This selector determines whether or not to p...

Page 441: ...ning level to be applied if the machine fails to send training due to weak line connection If these selectors are set to 0 X the modem will automatically set the appropriate training level Selector 3 Sending level of guard tone at phase 2 This selector sets the sending level of guard tone for 1800 Hz to be sent at Phase 2 in the V 34 mode Selector 4 Stepping down the transmission speed at fallback...

Page 442: ... 1 through 8 First and last choices of transmission speed for fallback These selectors are used to set the modem speed range With the first transmission speed choice specified by selectors 1 through 4 the machine attempts to establish the transmission link via the modem If the establishment fails the machine automatically steps down to the next highest speed and attempts to establish the transmiss...

Page 443: ...e listed on the next page The setting made by these selectors will limit the setting made by selectors 1 through 4 on WSW39 If selector 3 is set to 1 to mask the 3429 symbols second when the first transmission speed choice is 33600 bps specified by selectors 1 through 4 of WSW39 for example then the allowable maximum transmission speed will be limited to 31200 bps If selector 8 is set to 1 to mask...

Page 444: ...00 2400 3000 4800 3429 4800 4800 7200 7200 7200 9600 9600 9600 12000 12000 12000 14400 14400 14400 16800 16800 16800 19200 19200 19200 21600 21600 21600 24000 24000 2800 4800 26400 28800 7200 28800 31200 9600 3200 4800 33600 12000 7200 14400 9600 16800 12000 19200 14400 21600 16800 24000 19200 26400 21600 24000 26400 28800 31200 ...

Page 445: ...4 dBm 1 1 1 1 25 dBm Selectors 1 through 3 ON duration of the scanning light source at room temperature Not used If the scanning operation is started when the scanning light source is off then it will come on for scanning These selectors determine how long the light source is ON after scanning If these selectors are set to 1 1 1 the light source goes off immediately after the scanning sequence Sel...

Page 446: ...ting and Specifications 1 Not used 2 3 Wait time for PC Fax reception Class 2 and FPTS command transmission No 2 3 0 0 50 ms 0 1 100 ms 1 0 150 ms 1 1 0 ms 4 5 Detection time of 2100 Hz CED or ANSam No 4 5 0 0 200 ms 0 1 300 ms 1 0 400 ms 1 1 500 ms 6 Not used 7 Automatic start of remote maintenance 0 No 1 Yes 8 JPEG coding 0 Disable 1 Enable Selector 8 JPEG coding Setting this selector to 0 disab...

Page 447: ...min 1 1 1 30 min NOTE Selectors 6 through 8 are applicable only to models equipped with ADF units Selectors 6 through 8 Effective time length of the white level compensation data obtained beforehand Not used If you set documents in the ADF and the document front sensor detects them the controller will make correction of the reference voltage to be applied to white level compensation for document s...

Page 448: ...after you set them in the ADF as well as determining whether or not the ADF automatically draws in documents Selectors 4 through 6 Periodical correction intervals of the reference voltage applied to white level compensation for document scanning during standby These selectors set the correction intervals in seconds of the reference voltage to be applied to white level compensation for document sca...

Page 449: ...p all parallel output pins of the machine at high level Use this setting if Resource Manager bundled with MFC models installed to WindowsNT running on the connected PC fails to monitor the power ON OFF state of the machine Selector 4 Previous filtering parameters for white level compensation At the start of scanning operation the machine usually initializes white and black level data stored in the...

Page 450: ... and 4 are applicable only to models supporting pseudo ringing of a connected external telephone Selector 1 Handling paper at the occurrence of a paper feed timing error Not used When feeding paper to the print start position the machine might cause a feed timing error so that the registration sensor goes ON signaling the presence of paper This selector determines whether the machine prints on the...

Page 451: ...and print in black Selector No Function Setting and Specifications 1 2 Not used 0 0 None 0 1 1Mbytes 1 0 2Mbytes 1 1 4Mbytes 3 Presence or absence of copy completion sound 0 Present 1 Absent 4 5 Command flag detection time No 4 5 0 0 150 ms 0 1 350 ms 1 0 550 ms 1 1 750 ms 6 7 Scanning light source WARMUP time adjustment Models concerned CCD scanning type 0 0 No adjustment 0 1 80 1 0 120 1 1 150 8...

Page 452: ...al value specified by local regulations 1 Apply table DC5 prepared specially 4 AC impedance to be applied when the line is connected Not used 0 600Ω termination 1 ZR termination 5 6 Current control to be applied immediately after connection of the line Not used No 5 6 0 0 Standard 0 1 Increase start up current for termination 1 0 Fine current control for termination 1 1 Not used equal to 0 0 7 8 A...

Page 453: ... error report when transmission verification report is disabled 0 Enable 1 Disable 2 8 Not used WSW52 Selector No Function Setting and Specifications 1 8 Not used WSW53 Function setting 18 Selector No Function Setting and Specifications 1 6 Not used 7 CNG detection retry after detection of invalid CNG 0 Yes 1 No 8 Not used ...

Page 454: ...Confidential MFC 8460N 8860DN 8870DW DCP 8060 8065DN APPENDIX 5 WIRING DIAGRAM This appendix provides the wiring diagram that helps you understand the connections between PCBs ...

Page 455: ... 17 16 19 15 14 13 21 20 12 8 7 6 9 5 4 3 11 2 1 10 18 17 16 CN6 19 15 14 13 12 8 7 6 9 5 4 3 11 2 1 10 LVPS HEATERONN1 24VRET HVPS REG_FRONT_SEN FAN_PS VCC3 3V MAIN MOTOR DRIVER HW HW U V V W W CN4 14 13 12 8 7 6 9 5 4 3 11 2 1 3 3V SEN_FBHOME GND CN16 3 2 1 10 SCANNER MOTOR DRIVER 12 S0V CI CML VCC24 CN19 20 7 10 5 4 3 2 1 6 8 11 9 13 17 16 15 18 19 14 12 NCU 7 CN10 10 5 4 3 2 1 DPSEN1 BSSOL2 GN...

Page 456: ...ntial MFC 8460N 8860DN 8870DW DCP 8060 8065DN APPENDIX 6 CIRCUIT DIAGRAMS This appendix provides the circuit diagrams of the NCU PCB and power supply PCB A NCU PCB B Power Supply PCB 100V Power Supply PCB 200V ...

Page 457: ... RA 351M V6 2 D2 S1ZB60 A1 A2 R1 120 2W R2 24k FG 6B CI GND 24V R5 6 2k C1 C474 250V PH3 TLP421 A K E C T1 BT 17 GND R4 6 2k 6B SL R11 4 3k 5A SL GND 2C TELRL 2A CML 2B PLS 5B RL1 24V 3D TELSL 2C TELOFF 4B CI 5V J3 285D D440J 111 1 XX 2 XX 3 XX 4 XX 5 GND 6 GND 5V Q1 C5395 C B E 6B TELOFF 6B CML GND 6B TELRL R20 100 C13 C10 16V GND 5V GND FG 6C PLS J2 R41 4910 A 3 XX 4 XX 7 FG 8 FG J1 R41 4910 A 3...

Page 458: ...B Power Supply PCB 100V Confidential ...

Page 459: ...B Power Supply PCB 200V Confidential ...

Page 460: ...LE When installing the printer driver the installer logs events that occur during the installation process in the event log file This appendix views a sample of the event log file Selecting Start Program Brother MFL Pro Suite model name Installation Diagnostics reads out the event log file ...

Page 461: ...er driver 00325207 040000 INF Function Data FAXTX FAX sending driver 00325207 040000 INF INIDATA PRT 1 FAXRX FAX receiving software 00325207 040000 INF INIDATA SCN 1 RSP Remote Setup software 00325207 040000 INF INIDATA FAXTX 1 MEDIA Media Drive driver 00325207 040000 INF INIDATA FAXRX 1 00325207 040000 INF INIDATA RSP 1 7 All models indicate 0 because BH3 doesn t check Media Drive 00325217 040000...

Page 462: ...00325497 040000 INF Scanner Driver Check End 00325497 040000 INF FAXTX Driver Check Start 00325497 040000 INF PARAM MODEL NAME PC FAX 25 FAX Tx Driver Installation Check 00325497 040000 INF PARAM CMP PRINTER NAME Brother PC FAX 2 00325497 040000 INF PARAM INTERFACE USB 00325497 040000 INF PARAM PRINTER ID 00325497 040000 INF PARAM MODE 0 00325507 040000 INF EXIST DRIVER NAME Brother PC FAX 2 26 If...

Page 463: ...DEL NAME PC FAX 00328191 040000 INF PARAM CMP PRINTER NAME Brother PC FAX 2 00328191 040000 INF PARAM INTERFACE USB 40 PC FAX Sending Driver Check 00328191 040000 INF PARAM PRINTER ID 7 19FA3ABD 0 USB006 00328191 040000 INF PARAM MODE 1 00328191 040000 INF Fax Port Check Start 00328191 040000 INF FAX PORT CHECK USB006 41 Communication Check to this port 00328191 040000 INF INTERFACE USB 42 Port Ty...

Page 464: ...25 Intel 82371AB EB PCI to ISA bridge ISA mode 00334510 040000 INF USB Chip1 Device26 Intel r 82371AB EB PCI Bus Master IDE Controller 00334510 040000 INF USB Chip2 Device27 Intel 82371AB EB PCI to USB Universal Host Controller 54 USB Chip Information 00334510 040000 INF USB Chip3 Device28 Intel 82443BX Pentium r II Processor to PCI Bridge 00334510 040000 INF USB Chip4 Device29 Intel 82443BX Penti...

Page 465: ...0 INF Process Information End 00341109 040000 INF Startup Information Start 00341109 040000 INF STARTUP Microsoft Office lnk 58 Startup Registration 00341109 040000 INF STARTUP Status Monitor lnk If you failed to install and virus checker was running displace it 00341109 040000 INF Startup Information End 00347739 040000 INF Installation Diagnostics Result Start 59 Installation Diagnostics Result ...

Page 466: ...er 00220787 040000 INF Function Data FAXTX FAX sending driver 00220787 040000 INF INIDATA PRT 1 FAXRX FAX receiving software 00220787 040000 INF INIDATA SCN 1 RSP Remote Setup software 00220787 040000 INF INIDATA FAXTX 1 MEDIA Media Drive driver 00220787 040000 INF INIDATA FAXRX 1 00220787 040000 INF INIDATA RSP 1 7 All models indicate 0 because BH3 doesn t check Media Drive 00220787 040000 INF IN...

Page 467: ...M PRINTER ID 00221158 040000 INF PARAM MODE 0 00221158 040000 INF EXIST DRIVER NAME Brother PC FAX 2 26 If there is EXIST DRIVER NAME PC FAX sending driver is properly installed 00221158 040000 INF PC FAX PORT NAME USB006 00221158 040000 INF FAXTX Driver Check End 00221168 040000 INF FAXRX Check Start 00221168 040000 INF FAXRX FILE CHECK OK 27 FAX Rx File Check 00221168 040000 INF FAXRX Check End ...

Page 468: ...NF Process Information Start 00235429 010000 ERR Process1 00235429 010000 ERR Process2 00235429 010000 ERR Process3 SystemRoot System32 smss exe 00235429 010000 ERR Process4 00235429 010000 ERR Process5 C WINNT system32 winlogon exe 00235429 010000 ERR Process6 C WINNT system32 services exe 00235429 010000 ERR Process7 C WINNT system32 lsass exe 00235429 010000 ERR Process8 C WINNT system32 svchos...

Page 469: ...Installation Failure CANNOT Communicate 00242088 010000 ERR FAXTX_INST OK 67 PC FAX Sending Driver Installation Result 00242088 010000 ERR FAXTX_PORT USB006 68 PC FAX Sending Driver Port 00242088 010000 ERR FAXRX NG Communication 69 PC FAX Receiving Software Installation Failure CANNOT Communicate 00242088 010000 ERR FAXRX_INST OK 70 PC FAX Receiving Software Installation Result 00242088 010000 ER...

Page 470: ... 00622414 040000 INF Function Data FAXTX FAX sending driver 00622414 040000 INF INIDATA PRT 1 FAXRX FAX receiving software 00622414 040000 INF INIDATA SCN 1 RSP Remote Setup software 00622414 040000 INF INIDATA FAXTX 1 MEDIA Media Drive driver 00622414 040000 INF INIDATA FAXRX 1 00622414 040000 INF INIDATA RSP 1 7 All models indicate 0 because BH3 doesn t check Media Drive 00622414 040000 INF INID...

Page 471: ...AME Brother PC FAX 3 00622454 040000 INF PARAM INTERFACE USB 00622454 040000 INF PARAM PRINTER ID 26 If there is no EXIST DRIVER NAME PC FAX sending driver is not properly installed 00622454 040000 INF PARAM MODE 0 00622454 040000 INF FAXTX Driver Check End 00622454 040000 INF FAXRX Check Start 00622454 040000 INF FAXRX FILE CHECK NG 27 FAX Rx File Check 00622454 040000 INF FAXRX Check End 28 If F...

Page 472: ...ay Name DisplayName9 Brother Drivers 00624216 040000 INF ADD REMOVE APPLICATION Check End 00625218 040000 INF Installation Diagnostics Result Start 59 Installation Diagnostics Result OK NG Installation NG Communication 00625218 010000 ERR PRT NG Install 60 Printer Driver Installation Failure Failure to install file 00625218 010000 ERR PRT_INST NG 61 Scanner Driver Installation Result 00625218 0100...

Page 473: ...iles Brother Brmfl04b Brmfinfo ini PRT Printer driver 00318407 040000 INF Function Data SCN Scanner driver 00318407 040000 INF INIDATA PRT 1 FAXTX FAX sending driver 00318407 040000 INF INIDATA SCN 1 FAXRX FAX receiving software 00318407 040000 INF INIDATA FAXTX 1 RSP Remote Setup software 00318407 040000 INF INIDATA FAXRX 0 MEDIA Media Drive driver 00318407 040000 INF INIDATA RSP 0 00318407 04000...

Page 474: ... BrNetCloseDevice WSAWaitForMultipleEvents timeout Error code 0 00322482 010000 ERR BrNetCloseDevice WSAWaitForMultipleEvents timeout Error code 0 00322482 040000 INF Connect Device Name Brother MFC 5840CN 00322482 040000 INF Nework Connect Check End 00322482 040000 INF PORT CHECK OK 78 If OK communication to network port is available 00322482 040000 INF Network Port Check End 00322482 040000 INF ...

Page 475: ... timeout Error code 0 00336853 010000 ERR BrNetCloseDevice WSAWaitForMultipleEvents timeout Error code 0 00336853 040000 INF Connect Device Name Brother MFC 5840CN 00336853 040000 INF Nework Connect Check End 00336853 040000 INF PORT CHECK OK 00336853 040000 INF Fax Port Check End 00336853 040000 INF FAXTX Driver Check End 00336853 040000 INF FAXRX Check Start 00336853 040000 INF FAXRX FILE CHECK ...

Page 476: ...t2 NoDeviceConnected NoDeviceConnected 00338586 040000 INF Enumerate Host Controllers Check End 00339036 040000 INF USB Chip information Check Start 00339036 040000 INF USB Chip0 Device25 Intel 82371AB EB PCI to ISA bridge ISA mode 00339036 040000 INF USB Chip1 Device26 Intel r 82371AB EB PCI Bus Master IDE Controller 00339036 040000 INF USB Chip2 Device27 Intel 82371AB EB PCI to USB Universal Hos...

Page 477: ...04 bh3 Install Appli BH3 Ver1 01 UsaEur Data Disk1 Setup exe 00345566 010000 ERR Process19 apngo sugi SOFT1 PC Appli PCDisks Debug2004 bh3 Install Appli BH3 Ver1 01 UsaEur Data Disk1 Diagnosis BR_collect exe 00345566 040000 INF Process Information End 00345566 040000 INF Startup Information Start 00345566 040000 INF STARTUP Microsoft Office lnk 58 Startup Registration 00345566 040000 INF STARTUP S...

Page 478: ...h C Program Files Brother Brmfl04b Brmfinfo ini SCN Scanner driver 03635316 040000 INF Function Data FAXTX FAX sending driver 03635316 040000 INF INIDATA PRT 1 FAXRX FAX receiving software 03635316 040000 INF INIDATA SCN 1 RSP Remote Setup software 03635316 040000 INF INIDATA FAXTX 1 MEDIA Media Drive driver 03635316 040000 INF INIDATA FAXRX 0 03635316 040000 INF INIDATA RSP 0 7 All models indicat...

Page 479: ...010000 ERR CheckNetwork Error Port Name iligal Time 3 03643428 010000 ERR Cannot Get IP Address ErrCode 11001 03643428 010000 ERR CheckNetwork Error Port Name iligal Time 4 03645440 010000 ERR Cannot Get IP Address ErrCode 11001 03645440 010000 ERR CheckNetwork Error Port Name iligal Time 5 03647453 010000 ERR Cannot Get IP Address ErrCode 11001 03647453 010000 ERR CheckNetwork Error Port Name ili...

Page 480: ...01 03680641 010000 ERR CheckNetwork Error Port Name iligal Time 5 03682654 010000 ERR Cannot Get IP Address ErrCode 11001 03682654 010000 ERR CheckNetwork Error Port Name iligal Time 6 03684667 010000 ERR Cannot Get IP Address ErrCode 11001 03684667 010000 ERR CheckNetwork Error Port Name iligal Time 7 03686680 010000 ERR Cannot Get IP Address ErrCode 11001 03686680 010000 ERR CheckNetwork Error P...

Page 481: ...3719046 040000 INF GetPortName Result 0 03719046 040000 INF Get PortName AUTO 03719607 040000 INF ChkDevCommunication Result 40 03719607 010000 ERR Scanner Connect NG 03724965 040000 INF Initialize Result 0 03725526 040000 INF ChkStiDevice Result 0 03725526 040000 INF ChkWiaDevice Result 3 03728390 040000 INF ChkTwainDs Result 0 03728390 040000 INF Get ScannerName Brother MFC 5840CN LAN 03729992 0...

Page 482: ...ER NAME Brother PC FAX 5 26 PC FAX sending driver is properly installed 03771612 040000 INF PC FAX PORT NAME BRN_6007C0 03771612 040000 INF PARAM MODEL NAME PC FAX 03771612 040000 INF PARAM CMP PRINTER NAME Brother PC FAX 5 03771612 040000 INF PARAM INTERFACE LAN 03771612 040000 INF PARAM PRINTER ID 03771612 040000 INF PARAM MODE 1 03771612 040000 INF Fax Port Check Start 03771612 040000 INF FAX P...

Page 483: ... BRN_6007C0 03806822 040000 INF INTERFACE LAN 03806822 040000 INF Nework Connect Check Start 03806832 010000 ERR Cannot Get IP Address ErrCode 11001 95 Attempting again because the first attempt was NG 03806832 010000 ERR CheckNetwork Error Port Name iligal Time 0 03808845 010000 ERR Cannot Get IP Address ErrCode 11001 03808845 010000 ERR CheckNetwork Error Port Name iligal Time 1 03810858 010000 ...

Page 484: ...icate 03837146 040000 INF USB Host Controler HCD0 Intel 82371AB EB PCI to USB Universal Host Controller 33 Communication Check 03837777 040000 INF Connect Device Information Start It obtains the status of connecting to local network even though it 03837777 040000 INF Port1 Dev1 USB Composite Device is connecting to network 03837777 040000 INF Connect Device Information End 34 USB device is connect...

Page 485: ...R Process2 03845718 010000 ERR Process3 SystemRoot System32 smss exe 03845718 010000 ERR Process4 03845718 010000 ERR Process5 C WINNT system32 winlogon exe 03845718 010000 ERR Process6 C WINNT system32 services exe 03845718 010000 ERR Process7 C WINNT system32 lsass exe 03845718 010000 ERR Process8 C WINNT system32 svchost exe 56 Process Information which is running 03845718 010000 ERR Process9 C...

Page 486: ...n 63 Scanner Driver Installation Failure cannot communicate 03852358 010000 ERR SCN_INST OK 64 Scanner Driver Installation Result 03852358 010000 ERR SCN_PORT AUTO 65 Scanner Driver Port 03852358 010000 ERR FAXTX NG Communication 66 PC FAX Sending Driver Installation Failure cannot communicate 03852358 010000 ERR FAXTX_INST OK 67 PC FAX Sending Driver Installation Result 03852358 010000 ERR FAXTX_...

Page 487: ...ger to use the TWAIN protocol is not available The TWAIN Data Source Manager may not exist SCDIAG_STIDEVICE_CREATE_FAIL 20 The system failed to create the STI device The STI WIA service or the minidriver may have problems SCDIAG_STI_SYSTEM_ERROR 21 The STI Interface IStillImage is not available The STI service may not start or the operation system may have problems SCDIAG_WIADEVICE_CREATE_FAIL 30 ...

Page 488: ...Confidential MFC 8460N 8860DN 8870DW DCP 8060 8065DN APPENDIX 8 GEAR LAYOUT DRAWING 1 MFC 8460N DCP 8060 2 MFC 8860DN 8870DW DCP 8065DN ...

Page 489: ...1 FUSER GEAR 17 63R PENDULUM LM5054001 REGISTOR GEAR 19 PLANETARY LM5056001 FEEDER GEAR 21 31 PENDULUM LM5057001 FEEDER GEAR 48 LM5050001 DX GEAR 27 68 L LM5023001 P P GEAR 29 CLUTCH CAM LM5071001 T1 GEAR 50 45 SECTOR LM5070001 T1 GEAR 31 47 LM5460001 P P DIFFERENTIAL LM5028001 P P GEAR 147 37 INTERNAL LM5027001 P P GEAR 15 PLANETARY LM5026001 P P GEAR 32CARRIER LM5025001 P P GEAR 17 CENTER LM5053...

Page 490: ...OR GEAR 16 LM5013001 EJECT GEAR 28 SECTOR LM5461001 REGISTER DIFFERENTIAL LM5025001 P P GEAR 17 CENTER LM5026001 P P GEAR 32CARRIER LM5027001 P P GEAR 15 PLANETARY LM5028001 P P GEAR 147 37 INTERNAL LM5055001 REGISTER GEAR 159 43 INTERNAL LM5054001 REGISTOR GEAR 19 PLANETARY LM5052001 REGISTER GEAR 21 CENTER LM5053001 REGISTER GEAR 48 CARRIER LM5065001 MP GEAR 55 60 SECTOR LM5056001 FEEDER GEAR 21...

Page 491: ...MFC 8460N 8860DN 8870DW DCP 8060 8065DN APPENDIX 9 LOCATION OF THE FERRITE CORE It is necessary to place the ferrite core correctly in order to comply with the EMI Electromagnetic interface standard when assembling ...

Page 492: ...p 9 1 Confidential LOCATION OF THE FERRITE CORE Refer to the following chart as well to know the necessary ferrite core depending on models CCD FFC LD FFC Polygon motor FFC Main motor FFC Relay front FFC ...

Page 493: ...MFC8870DW CANADA DCP8060 GERMAN DCP8065DN GERMAN MFC8460N GERMAN MFC8860DN GERMAN MFC8870DW GERMAN DCP8060 U K DCP8065DN U K MFC8460N U K MFC8860DN U K MFC8870DW U K DCP8060 FRANCE DCP8065DN FRANCE MFC8460N FRANCE MFC8860DN FRANCE MFC8870DW FRANCE DCP8060 SWITZERLAND DCP8065DN SWITZERLAND MFC8460N SWITZERLAND MFC8860DN SWITZERLAND MFC8870DW SWITZERLAND DCP8060 SPAIN DCP8065DN SPAIN MFC8460N SPAIN ...

Page 494: ...AFRICA MFC8860DN SOUTH AFRICA DCP8060 ARGENTINA CHILE MFC8860DN ARGENTINA CHILE DCP8060 ASIA DCP8065DN ASIA MFC8460N ASIA MFC8860DN ASIA MFC8860DN BRAZIL MFC8460N INDIA MFC8860DN INDIA DCP8065DN RUSSIA MFC8860DN RUSSIA MFC8460N OCEANIA MFC8860DN OCEANIA DCP8060 PAN NORDIC DCP8065DN PAN NORDIC MFC8460N PAN NORDIC MFC8860DN PAN NORDIC MFC8870DW PAN NORDIC DCP8060 EAST EUROPE DCP8065DN EAST EUROPE MF...

Page 495: ...January 06 SM FAX049 8C5B03 9 Printed in Japan ...

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