STEERING
n
'STEERING RACK AND PINION
—Overhaul
57.25.07
Dismantling
Rack plunger
1. Remove the plug securing the plunger assembly to
the rack housing.
2. Withdraw the spring, shim(s), and plunger.
Pinion
3. Unscrew and withdraw the plug securing the pinion
assembly to the rack housing.
4. Remove the internal ‘O’ ring from the plug.
5. Invert the plug and fit it to the pinion shaft.
6. Engage the two short bolts in the tapped holes in
the plug and tighten to grip the pinion shaft.
7. Using two screwdrivers, evenly prise the pinion
shaft clear of the rack housing.
8. Slacken the bolts and remove the inverted plug
from the pinion. Remove the bolts from the plug.
9. Remove the circlip securing the ball race to the
pinion shaft and withdraw the ball race.
Tie-rods and rack shaft
10. Release the clips securing the gaiters to the rack
housing and tie-rods and slide the gaiters clear of
the rack.
11. Slide the pinion end of the rack housing towards its
adjacent tie-rod inner ball joint.
12. Grip the exposed rack shaft in protected vice jaws.
13. Slacken the locknuts at both ends of the rack shaft
and unscrew the tie-rod inner ball joint assemblies.
14. Remove the locknuts and withdraw the rack shaft.
Rack housing bush
15. Remove the bush from the rack housing.
Pinion housing lower bush
16. Remove the grease nipple from the pinion housing.
17. Carefully drive or press out the end cover and pinion
shaft lower bush.
continued
B0ITI8H
Triumph Toledo Manual. Part N o. 545168. Issue 1
57.25.07 Sheet 1
i
Summary of Contents for Triumph Toledo
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Page 12: ...GENERAL SPECIFICATION DATA W 04 4 Triumph Toledo Manual Part N o 545168 Issue MTO 3 6 4 ...
Page 113: ...J V ...
Page 125: ...SYNCHROMESH GEARBOX Section Through Gearbox Assembly ...
Page 182: ...n n n ...
Page 236: ...BODY n n Triumph Toledo Manual Part No 545168 Issue 1 76 10 01 Sheet 3 ...
Page 278: ...WINDSCREEN WIPERS AND WASHERS ...
Page 283: ...WIRING DIAGRAM TOLEDO RIGHT HAND STEER 1970 TO 1972 MODELS ELECTRICAL L 094 ...
Page 285: ...Triumph Toledo Manual Part No 545168 86 00 04 ...
Page 291: ...ELECTRICAL O ...
Page 329: ...INSTRUMENTS u 88 30 06 88 30 07 88 30 01 Triumph Toledo Manual Part No S4S168 Issue ...
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Page 338: ...SERVICE TOOLS 550 Triumph Toledo Manual Part No 545168 Issue 2 99 00 02 ...