CLUTCH
n
MASTER CYLINDER
—Overhaul
33.20.07
1. Drain the fluid reservoir.
2. Slide the rubber along the push-rod.
3. Remove the circlip from the end of the master
cylinder and withdraw the push-rod and washer.
4. Withdraw the piston spring and seal assembly from
the master cylinder. Withdrawal may be facilitated
by applying a compressed air line to the fluid outlet
union.
5. Straighten the prong of the spring thimble and
remove the thimble and spring from the piston.
6. Release the valve stem from the keyhole slot in the
thimble.
7. Slide the valve seal spacer along the valve stem.
8. Remove the valve seal from the valve stem and fit a
new seal.
9. Assemble the spacer, spring and thimble to the valve
stem.
10. Remove the seal from the piston and fit a new seal
(seal lip towards the spring).
11. Engage the spring thimble on the piston and care
fully depress the thimble prong.
12. Lubricate the bore of the master cylinder with
clean brake fluid and insert the seal assembly spring
and piston.
13. Fit a new rubber to the push-rod.
14. Fit the push-rod and washer to the master cylinder
and secure with the clip.
15. Slide the rubber into position on the master cylinder.
16. Bleed the cylinder.
n
RELEASE BEARING ASSEMBLY
—Remove and refit
**33.25.12**
Removing
1. Remove the gearbox. 37.20.01.
2. Drive the pin from the clutch housing.
3. Remove the operating lever from the housing.
4. Press out Mills pin and release bearing sleeve
by extracting plugs.
5. Withdraw the bearing from the sleeve.
n
Refitting
6. Reverse procedure 1 to 5.
Triumph Toledo Manual. Part N o. 545168. Issue 2
Summary of Contents for Triumph Toledo
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Page 12: ...GENERAL SPECIFICATION DATA W 04 4 Triumph Toledo Manual Part N o 545168 Issue MTO 3 6 4 ...
Page 113: ...J V ...
Page 125: ...SYNCHROMESH GEARBOX Section Through Gearbox Assembly ...
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Page 236: ...BODY n n Triumph Toledo Manual Part No 545168 Issue 1 76 10 01 Sheet 3 ...
Page 278: ...WINDSCREEN WIPERS AND WASHERS ...
Page 283: ...WIRING DIAGRAM TOLEDO RIGHT HAND STEER 1970 TO 1972 MODELS ELECTRICAL L 094 ...
Page 285: ...Triumph Toledo Manual Part No 545168 86 00 04 ...
Page 291: ...ELECTRICAL O ...
Page 329: ...INSTRUMENTS u 88 30 06 88 30 07 88 30 01 Triumph Toledo Manual Part No S4S168 Issue ...
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Page 338: ...SERVICE TOOLS 550 Triumph Toledo Manual Part No 545168 Issue 2 99 00 02 ...