Boumatic HandyFloor 2015 Installation And Maintenance Manual Download Page 5

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9e1034

1.3.1 DECLARATION OF CONFORMITY

www.boumatic.com

tly

, Q

uickly and Com

™

EC Declaration of Conformity

Emmeloord/Remicourt, 15/12/2015

BouMatic Europe

BouMatic B.V.

Transportweg 6

8304 AX Emmeloord

The Netherlands

BouMatic Gascoigne Melotte Sprl.

Rue Jules Melotte 31

4350 Remicourt

Belgium

Declares under its sole responsibility that the

• "HandyFloor" Adjustable floor

has been manufactured in conformity with the

provisions of the following Council Directives (EEC):

•

Low Voltage Directive 2006/95/EC

•

Machinery Directive 2006/42/EC

•

EMC Directive 2004/108/EC

Authorized signatory

/12/

2015

Date

Modell: 2015

Jørgen Frederiksen

Manager

Technical Department/R&D, BouMatic A/S

Summary of Contents for HandyFloor 2015

Page 1: ...ACL FALCON HANDY FLOOR 9e1034 Installation and Maintenance Manual 9e1037 HandyFloor Model 2015 www boumatic com G e n t l y Quickly and Com p l e t e l y 03 2016...

Page 2: ...ION 13 4 1 1 CALIBRATION 13 4 2 LOADING THE FLOOR 13 5 INSTALLATION INSTRUCTIONS 5 INSTALLATION INSTRUCTIONS 14 5 1 INSTALLATION EQUIPMENT 15 5 2 IINSTALLATION OF GUIDE FOR LIFTING UNIT 16 5 3 PLACING...

Page 3: ...DYFLOOR MODELL 2015 55 9 SPARE PARTS DRAWINGS AND PARTS LISTS 9 1 SPARE PARTS DIAGRAM HANDYFLOOR 45 9 2 LIFTING UNITS 47 9 3 CONTROL WITH 2 SPINDLE MOTORS 49 9 4 CONTROL WITH 3 SPINDLE MOTORS 50 9 5 C...

Page 4: ...uthorization from BouMatic 1 1 MANUFACTURER S ADDRESS 1 2 CUSTOMER SERVICE If necessary please contact your nearest authorised dealer 1 3 GUIDELINES LAWS STANDARDS BouMatic Gascoigne Melotte Sprl Rue...

Page 5: ...atic Gascoigne Melotte Sprl Rue Jules Melotte 31 4350 Remicourt Belgium Declares under its sole responsibility that the HandyFloor Adjustable floor has been manufactured in conformity with the provisi...

Page 6: ...milk quality and therefore milking results When replacing parts only use genuine BouMatic spare parts Recommended settings are only valid in conjunction with genuine BouMatic products The conscientio...

Page 7: ...maintenance and service personnel A full set of legible instructions must always be kept near the product Anyone having to work on the product must have the possibility to look into the instructions...

Page 8: ...ting instructions of the manufacturer Observe noise protection measures Do not stand underneath suspended loads Always keep control cabinets all power supply units and electrical control units closed...

Page 9: ...ddition special qualifications are required for the following activities Transportation Handling Maintenance Cleaning Installation Start up Service Troubleshooting Repairs Deviation from these instruc...

Page 10: ...y when illegible or lost 2 6 PACKAGING MATERIALS Packaging materials must be disposed of in accordance with applicable local regulations BouMatic equipment and components are designed exclusively for...

Page 11: ...ied electrician Installation together with any repairs during the warranty period may only be undertaken by an authorised BouMatic dealer installer or in accordance with instructions from BouMatic oth...

Page 12: ...the spindle motors run uniformly so that the floor is always lifted horizontally The floor consists of a stainless steel frame with a number of stringers onto which plastic gratings are mounted The fr...

Page 13: ...milking pit s other installations e g pipes and stairs as this could also damage the floor 4 1 1 CALIBRATION The floor is calibrated by running the floor to the furthest position either top position o...

Page 14: ...stall system and milking equipment can easily be picked up again Subsequent installation instructions are for HandyFloor in milking parlours Should you have any questions in relation to these install...

Page 15: ...g max 12 Saw for adjusting gratings Gen hand tools spanners screwdrivers unbrako spanners tool for wire ferrules Check the following before beginning the installation Measure the dimensions of the mil...

Page 16: ...s must not differ from each other by more than 0 4 E F G must be divisible by 0 4 see section table 7 2 2 H 0 65 m 0 75 m H 0 65 m height of floor adjusted by 0 7 1 0 m H 0 75 m height of floor adjust...

Page 17: ...6 3 6 9 5 0 7 0 8 8 0 4 0 4 0 10 0 1 1 0 9 8 0 4 0 4 0 10 5 0 7 1 0 8 8 4 4 4 4 2 reinforcements 11 0 1 1 1 1 8 8 4 4 4 4 2 reinforcements 11 5 0 7 0 8 10 0 3 2 3 6 3 2 12 0 0 7 0 9 10 4 3 6 3 2 3 6 1...

Page 18: ...e must be plumb max deviation is 5 mm from top to bottom Mark mounting holes Drill 10 mm for S10 plugs Fit plugs Fit washer and screw do not tighten Check that the guide is plumb and if neces sary adj...

Page 19: ...o sketch NB Conical Handy Floors have lifting units of different lengths Drill 12 hole for sprocket according to sketch Attach chain to sprocket 2 Internal surfac es Distance B A B 66mm 5 5 INSTALLATI...

Page 20: ...ne tune lifting unit Important The bolt must be screwed down at least 15 mm into the adjusting nut If the bolt cannot be adjusted far enough choose a longer bolt Lifting units are installed C 500 5 0...

Page 21: ...es and the wall stairs see detail B At the end of the ramp there must be 700 mm to the wall see detail A Transverse tubes are sawn off so that the tubes can be fitted between the longitudinal tubes se...

Page 22: ...he above longitudinal stringers are for 3 lifting brackets NB When welding longitudinal stringers particular attention must be paid to the parallelism and deflection of the tubes in connection with be...

Page 23: ...tion of longitudinal tubes and brackets Measurement text A 150 mm B 487 mm C 400 mm D Max 487 mm E 150 mm Adjusted when last row has been fitted Tighten longitudinal tube to lifting unit Longitudinal...

Page 24: ...r spindle motor cable Installation of corner joints Fit mounting assembly loosely to the corner joint and mark the holes on the transverse stringer Drill 4 8 holes Bolt assembly tightly to corner join...

Page 25: ...ONTROL UNIT Positioning of cable ducts Installation of cable ducts Demount the cover Loosen the screws of the spindle motor Pull the cover out and remove the stopper plugs Cable duct 8 m Cable duct 12...

Page 26: ...hose is wound round the cables at the cable outlet The spiral hose must be at least 10 cm inside the longitudinal stringer Installation of control unit and panel ACL FALCON HANDY FLOOR The control uni...

Page 27: ...Page 27 9e1034 5 8 INSTALLATION OF RAMP Installation of ramp Remember to adjust the ramp so that the cables and tubes are not trapped when the floor moves up and down A B C...

Page 28: ...g Installation of stringer for grating When installing the first stringer 2 M10 nuts are installed as spacers between the transverse stringer and the bracket The transverse stringer is then fitted dir...

Page 29: ...ting on one side and the last grating of the layer is adapted If the grating that has to be adapted is less than 14 cm the gratings must be adapted on both sides and be at least 14 cm For conical floo...

Page 30: ...quared off as above the last stringer must be lowered 8 mm in relation to the other stringers and the last stringer must therefore be shortened at both ends and drilled as below A Int distance between...

Page 31: ...test delivery x Check all bolts around the adjusting sheath x Remove all tools and sundry equipment from the floor x Perform a test run of the floor x Floor and control unit are reviewed with the cust...

Page 32: ...Page 32 9e1034...

Page 33: ...S Jernvej 2 6900 Skjern Denmark Telef 45 75260211 Fax 45 75260396 Handy Floor Model 2015 1 6 05 11 2015 BouMatic A S PC SCHEMATIC Viewer Projekt 05 11 2015 2 PEJ 1 1 F5 F6 F7 F8 F1 F2 F2 F4 L N 5 6 7...

Page 34: ...5 75260211 Fax 45 75260396 H andy Floor Model 2015 2 6 05 11 2015 BouMatic A S P C SCHEMATIC Viewer Projekt 05 11 2015 1 3 PEJ 1 1 UP DOWN CONTROL PANEL POWER SUPPLY 1 X 230VAC PE L N 5 6 7 8 9 10 11...

Page 35: ...j 2 6900 Skjern Denmark Telef 45 75260211 Fax 45 75260396 Hand y Floor Model 2015 3 6 05 11 2015 B ouMa tic A S PC S CHEMATIC Viewer P rojekt 05 11 2015 2 4 PEJ 1 1 F5 F 6 F7 F1 F 2 F2 L N 5 6 7 8 9 1...

Page 36: ...Denmark Telef 45 75260211 Fax 45 75260396 Handy Floor Model 2015 4 6 05 11 2015 BouMatic A S PC S CHEM ATIC Vie we r Pr ojekt 05 11 2015 3 5 PEJ 1 1 UP DOWN CONTROL PANEL POWER SUPPLY 1 X 230VAC PE L...

Page 37: ...DC C M lestok BouMatic A S Jernvej 2 6900 Skjern Denmark Telef 45 75260211 Fax 45 75260396 Handy Floor Mod el 2015 5 6 05 11 2015 BouM atic A S PC S CHEMATIC Viewer Proje kt 05 11 2015 4 6 PEJ 1 1 F5...

Page 38: ...900 Skjern Denmark Telef 45 75260211 Fax 45 75260396 Handy Floor Model 2015 6 6 05 11 2015 BouMatic A S PC S CHEM ATIC Vie we r Pr ojekt 05 11 2015 5 PEJ 1 1 UP DOWN C O N T R O L P A N E L POWER SUPP...

Page 39: ...a 230VAC 24VDC transformer with rectifier and a control board for each spindle motor The control unit is equipped with either 2 3 or 4 transformers with control board depending on the floor size 7 1 C...

Page 40: ...20 A 30 on 70 off Typical 10 mA Area 1 5 A Start 1 5x Area from 2 5 to 10 A Start 1 5x Area from 2 1 to 20 A Start 1 5x 120 C 0 3 s Adjustable 0 3 s Adjustable 2 kHz 0 6 V Gr 12 A 1 4 30 VDC 0 0 1 V N...

Page 41: ...will light in case of any fault on the cable or spindle motor The LED is visible when the cover of the control unit is removed In case of errors on cables or spindle motors it may occur that one or mo...

Page 42: ...plastic gratings for cracks Cracked gratings must be replaced Retighten all bolts HandyFloor control unit operation Calibration Open control unit and check for moisture Check if rubber caps on the pu...

Page 43: ...through in the order specified First of all make the operating area for decommissioning completely safe Make sure that operating supplies are disposed of without harming the environment Also read the...

Page 44: ...Page 44 9e1034...

Page 45: ...13 6 2 1 3 4 9 8 7 10 5 12 11 Page 45 9e1034 9 SPARE PARTS DRAWINGS AND PARTS LISTS 9 1 HANDYFLOOR SPARE PARTS DRAWING...

Page 46: ...0341 FLOOR PLATE FOR RAMP WIDTH FROM 2 0 M TO 2 5 M 05 7600346 FLOOR PLATE FOR RAMP WIDTH FROM 2 5 M TO 3 0 M 06 1203343 100X100X2 WELDED PROFILE TUBE STAINED AND BRUSHED AISI 304 07 1203343 100X100X2...

Page 47: ...23 16 17 20 21 22 5 6 7 2 1 3 4 15 19 18 13 14 25 26 24 8 12 9 8 11 5 10 35 17 28 27 Page 47 9e1034 9 2 LIFTING UNITS...

Page 48: ...L UNIT DE LEVAGE COMPLETE 09 7600563 CHASSIS POUR LARGEUR DE FOSSE 3 5 4 0 M DE L UNIT DE LEVAGE COMPLETE 09 7600564 CHASSIS POUR LARGEUR DE FOSSE 4 0 4 5 M DE L UNIT DE LEVAGE COMPLETE 10 90670507 V...

Page 49: ...L N L1 F1 F2 N 5 6 7 0 L N 1 2 3 3 4 Page 49 9e1034 9 3 CONTROL UNIT WITH 2 SPINDLE MOTORS...

Page 50: ...L N F1 F2 F3 N 5 6 7 0 0 L N L N L1 N 1 1 2 2 3 3 3 4 Page 50 9e1034 9 4 CONTROL UNIT WITH 3 SPINDLE MOTORS...

Page 51: ...L N F1 F2 F3 F4 5 6 7 0 0 L N L N L N L1 N 1 1 2 2 3 3 3 3 4 Page 51 9e1034 9 5 CONTROL UNIT WITH 4 SPINDLE MOTORS...

Page 52: ...MOTORS HANDY FLOOR 2015 607600371 CONTROL 115 24VDC F 3 SPINDLE MOTORS HANDY FLOOR 2015 607600372 CONTROL 115 24VDC F 4 SPINDLE MOTORS HANDY FLOOR 2015 1 601225763 TRANSFORMER W CONTROLLER 230 24VDC 1...

Page 53: ...Page 53 9e1034 9 6 ELECTRICAL PARTS...

Page 54: ...MM FOR 3 WIRES 4 603600050 CABLE BAND T50L NATURE MAX 109 4 8X368 MM 10 15 607600650 MANUAL CONTROLLER FOR HANDY FLOOR MODEL 2010 10 601229006 PUSHBUTTON BOX WITH 3 HOLES TYPE PF3S 11 601226162 PRESS...

Page 55: ...ck chain for wear and corrosion Retighten all bolts HandyFloor control unit operation Open control unit and check for moisture Check if rubber caps on the pushbuttons are tight Every 2 5 years HandyFl...

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