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Manual

Z100-M618.03 S5V

High Frequency Spindle

Manual taper change

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Summary of Contents for Z100-M618.03 S5V

Page 1: ...Manual Z100 M618 03 S5V High Frequency Spindle Manual taper change ...

Page 2: ... development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanishi Jaeger GmbH cannot assume any legal responsibility or liability of any kind for incorrect information and any consequences thereof Translations and reproductions including of extracts are proh...

Page 3: ... Speed and position sensor MiniCoder 22 6 6 1 Technical Specifications 22 6 7 Air borne noise emissions 23 7 Operating location 23 8 Installation 24 8 1 Installing the HF spindle 24 8 2 Diameter of media supply line 25 8 3 Cooling water 25 8 3 1 Quality of cooling water 25 8 3 2 Setting the cooling 25 8 4 Compressed air 26 8 4 1 Air purity classes ISO 8573 1 26 8 4 2 Setting the sealing air 26 9 C...

Page 4: ...ection of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with a signal word and a colored box DANGER Dangerous situation Results in serious injury or death u Measure to avert the danger WARNING Dangerous situation May result in serious injury or death u ...

Page 5: ...Optional accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and func tionality Ü Do not use any other accessories this may invalidate any warranty claims and compensation claims for damages Ü If the spindle holder is to be produced in house it is essenti...

Page 6: ...and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Ü Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 Permissible materials The HF spindle has been developed only for the following materials q Metals such as alloys cast metals etc q Sintered m...

Page 7: ...s are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spindle operates at high speeds and may therefore be flung away by these u Operate the HF spindle only if it is installed in the machine or system in a fixed manner Note Adhere to the limit values u Ob...

Page 8: ...cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure functionality u Never operate the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The ba...

Page 9: ...this to the machine controller for evaluation 4 3 Installation and maintenance Ü Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Ü Install all safety and protective devices of the machine immediately after completing work 4 4 Modification and repair Modifications or alterations to the HF spindle are only perm...

Page 10: ... no 10206006 01 Revision 01 10 40 5 Technical description 5 1 Connections of HF spindle 2 1a 2 1c 3 1a Electrical connection for motor phases 1c Electrical connection for Vector control 2 Cooling water G 1 4 3 Sealing air G 1 8 ...

Page 11: ...e to the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooling Liquid cooling keeps the HF spindle at a constant temperature during opera tion Note Extension of the service life through heat dissipation Heat is produced during operation of the HF spindle ...

Page 12: ...quency 600 Hz Motor poles pairs 2 Rated rotation speed 18 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control Toothed wheel Teeth 150 Module 0 3 Motor protection PTC 150 C Pt1000 Housing Stainless steel Housing diameter 100 mm Cooling Liquid cooled Ambient temperature 10 C 45 C Sealing air Protection category sealing air...

Page 13: ...Technical Specifications Item no 10206006 01 Revision 01 13 40 Weight 12 5 kg Inner taper run out 1 µ Axial run out 1 µ 6 1 Dimensions Clamping range ...

Page 14: ... C Pt1000 Winding resistance phase phase 0 45 Ω Power dissipation 1 667 W max S1 Measured values S1 100 Rated rotation speed 5 000 10 000 15 000 18 000 rpm Speed 4 185 9 242 14 271 17 288 rpm Frequency 167 333 500 600 Hz Rated power 1 898 4 546 6 6 7 74 kW Torque 4 332 4 698 4 442 4 28 Nm Voltage 89 170 240 282 V Current 24 8 25 7 24 8 24 3 A cos φ 0 84 0 8 0 79 0 78 Measured values S6 60 Rated ro...

Page 15: ...1 72 kW Torque 6 12 6 846 6 712 6 61 Nm Voltage 89 170 240 282 V Current 38 38 38 38 A cos φ 0 9 0 84 0 82 0 81 Note on operation with static frequency converters For operation with a frequency converter the effective fundamental voltage must correspond to the specified motor voltage The measured currents may be greater than the specified values due to the harmonic content 6 2 1 Performance Diagra...

Page 16: ...ms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 001298 kgm p0348 Field weakening operating speed VDC 600V 60 178 rpm p0350 Stator resistance cold strand 0 225 Ω p0353 Series inductance strand 0 mH p0354 Rotor resistance cold 0 243 Ω p0356 Stator stray inductance 0 365 mH p0358 Rotor stray inductance 0 352 mH p...

Page 17: ...m no 10206006 01 Revision 01 17 40 Parameter Meaning Value Unit Desaturation speed 40 082 rpm Main inductance at maximum speed 4 472 mH Saturation factor 1 187 Tilting torque reduction factor 58 09 Additional parameters Heidenhain ...

Page 18: ...de Kundenseite customer side Kundenseite customer side Spindelstecker FS9M S5 spindle plug FS9M S5 D A B C G E F H L GNYE 0 75mm U W V Stator PTC BN 0 5 mm BU 0 5 mm BK 0 5 mm 0 14mm RD 0 25mm BU 0 14mm WH 0 14mm BU 0 25mm BU 0 14mm WH KTY PT1000 0 14mm BN 0 14mm RD 0 14mm WH 0 14mm WH 2 0 1 Perschewski 30 04 19 1 29025673 g f e d c b a 4 5 6 1 3 2 a b c d e f g Bl Übersetzungen Vervielfältigungen...

Page 19: ...25 mm wird nicht benötigt isoliert hineinlegen not connected isolated YE 0 25 mm BK 0 25 mm WH 0 25 mm BN 0 25 mm GY 0 25 mm BU 0 25 mm RD 0 25 mm PK 0 25 mm 2 0 1 Perschewski 16 03 17 1 29022570 g f e d c b a 4 5 6 1 3 2 a b c d e f g Bl Übersetzungen Vervielfältigungen und die Weitergabe an Dritte auch nur auszugsweise ist ohne schriftliche Gehnehmigung der Fa Nakanishi Jaeger GmbH untersagt Dat...

Page 20: ...167 1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 1313 1317 1320 1324 1328 1332 1336 1340 1343 90 1347 1351 1355 1359 1362 1366 1370 1374 1378 1381 100 1385 1389 1393 1396 1400 1404 1408 1412 1415 1419 110 1423 1427 1431 1434 1438 1442 1446 1449 145...

Page 21: ...ding to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN 250 Ω Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT ΔT R ...

Page 22: ...echnical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals offset by 90 and their inverse signals short circuit proof Option reference pulse Output frequency 0 200 kHz for a line capacity of 5 nF Offset static 20 mV Amplitude tolerance 20 10 Amplitude synchronization USp1 USp2 0 9 1 1 Supply voltage UB 5 VDC 5 Power consumption without load 0 3 W Cable len...

Page 23: ...isk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface Note the following points before installing the HF spindle Ü Make sure that the correct spindle holder for the HF spindle is fitted in...

Page 24: ... and free of strain Ü Seal all connections for compressed air axially in relation to the tightening direction Ü Seal all connections for cooling water axially in relation to the tightening direction Ü If the HF spindle is equipped with sealing air Ä Make sure that no air flow can occur in the bearing area Ä Always use sealed cable boxes when connecting electrical lines Ü Mount the HF spindle on th...

Page 25: ...es immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Ü Do not use pure or distilled water Deposits in cooling channels due to unsuitable cooling water prevent the dis sipation of heat Ü Use cooling water with the following properties Drinking water according to 98 83 EC Hardness 1 15 dH PH value 7 9 Additive corrosion protection 20 ...

Page 26: ...n air quality see Air purity classes ISO 8573 1 26 section The adjustment value for the sealing air depends on the hose diameter and length Ü Hose diameter DN 4 Ü The setting value can be found in the following diagram Ü To ensure effective control turn on the sealing air and cooling when turn ing on the machine This protects the HF spindle even when it is stationary Lowest sealing air supply Dry ...

Page 27: ...centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Ü Turn the shaft of the spindle at least ten times by hand Ü Before storing and before commissioning only clean the cooling duct with compressed air 9 1 Running in schedule Duration of load minutes Max load Ü Put the HF spindle into operation with a clamped tool without machinin...

Page 28: ...ding this to the machine controller for evaluation 9 4 Commissioning after storage Ü Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage location to the temperature of the us age location Ä The temperature difference between the HF spindle and the usage lo cation should not exceed 10 C Ü Carry out all steps in the Maintenance 33 section Ü...

Page 29: ... The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and counter clock wise rotation Ü Only use tools with the correct direction of rotation for t...

Page 30: ...gon socket of the mounting screw Ä Width across flats 3 Ü Turn the threaded spindle counterclockwise until you feel it reach the stop Ü Remove the hexagon wrench Ü Before inserting the tool mount into the HF spindle clean the following Ä Plane surfaces of tool mount Ä Taper of tool mount Ä Plane surfaces of shaft Ä Inner taper of shaft Ü Use the cleaning taper from the service set Ü Insert the too...

Page 31: ...gal forces that occur u Remove the hexagon socket wrench after the tool change Ü Turn back the locking ring until the access hole is closed again The hollow shank taper tool mount is correctly inserted when it lies level on the end face of the shaft Ü Follow the steps in reverse to remove the tool mount Ü When loosening make sure that you can feel the tool mount leave the shaft ...

Page 32: ...s may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is always the lowest specified speed Ü Only use tools that are technically sound Ü Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks wi...

Page 33: ... to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air to clean the HF spindle u Do not use ultrasonic cleaning on the HF spindle u Do not use stea...

Page 34: ...orizontal position Ü Store the HF spindle so that it is protected from moisture dust and other environmental influences Ü Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Ü Turn the shaft of the HF spindle at least ten times by hand every four weeks 12 5 Long periods of storage Ü Turn the shaft of the HF spindle at least ...

Page 35: ...tion More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Ü Remove all non recyclable materials Ü Dispose of the HF spindle as scrap at an approved recycling facility Ü Follow all rules of the responsible administrative bodies Ü Do not discharge coolants into wastewater Ü Dis...

Page 36: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF spindle 14 1 Service partners Only certified service partners may open and repair the spindle Failure to comply with this voids any warranty claims and compensation claims for dam ages Ü The list o...

Page 37: ...erter See also Spindle becomes hot 37 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q Check the power of the chiller q Check the water level of the chiller q Check the connections and the cooling hoses q Check the cooling circuit q Check the chiller for error messages Phase missing q...

Page 38: ...HF spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 32 section q Check whether the tool is suitable for the application q Check the tool for damage q Replace damaged tool Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 29 and Mainte ...

Page 39: ...5 5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Safety of machines The machinery is incomplete and must not be put into service until the ma chinery into which it is to be incorporated has been declared in conformity with ...

Page 40: ...len GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z100 M618 03 S5V Item no 10206006 01 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North America Corp 6611 Bay Circle Suite 165 Norcross GA 30071 USA 1 770 674 4480 office jaegerspindles com www nakanishi jaeger com en ...

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