5-3
Chapter 5 • Care & Maintenance
R
420 Outrage
The gelcoat will have to be de-waxed of mold release
wax before sanding can begin, otherwise the wax
will be dragged into the scratches and will reduce
the adhesion properties of the paint.
Remove any mold release wax that may be present
using fiberglass surface prep solvent and a scrub
pad. Scrub only a few square feet at a time. Flush
with freshwater. If the water beads up or separates,
continue scrubbing the surface. When the water
sheets off, the wax contaminate has been removed.
After the de-waxing is complete, application of a
primer coat is recommended. Pay close attention to
scratches, nicks and dings in the surface. If necessary,
fill any repair areas with a water-tight epoxy filler.
After filler is cured, sand with 80 grit paper until
smooth. Remove the sanding residue using a
fiberglass solvent wash.
The paint can be applied after sanding and cleaning
is complete. Follow the paint manufacturer’s
recommendations for application.
Bottom
Painting a Pre-Painted Hull
If your boat will spend most of its time in the water,
painting the bottom of your boat’s hull is a good way
to slow the formation of hull blisters and to keep
bottom growth (fouling) under control.
If you will be trailering the boat to and from the
water, you might want to forgo the painting.
Following is an abbreviated section on painting your
hull bottom. Your Boston Whaler
®
dealer should
have information on properly painting your boat’s
hull or recommendations on businesses that will
paint your hull for you.
Bottom Painting a Bare Hull
Since the boat has never been painted preparation is
the key to successful hull painting. Take extra care
and time in preparation before proceeding to paint.
Begin by scrubbing the surface thoroughly with a
stiff brush using an all-purpose marine soap and
water to remove loose dirt and contamination. Flush
with freshwater to remove all soap residue.
!
WARNING
Proper ventilation and capture of the dust
created by sanding is essential. The dust
created by sanding is toxic and should not be
breathed. A proper fitting respirator must be
used.
DO NOT use a paper filter mask.
Zinc Anodes
Sacrificial anodes (zinc) are installed on the
transom, trim tabs, and engines of your boat to
protect underwater hardware. Zinc, being less noble
than copper based alloys and aluminum used in
underwater fittings, will deteriorate first and protect
the underwater fittings from deterioration.
Zinc anodes cannot perform their function unless
they are exposed. Putting paint on an anode smothers
it, rendering it useless.
Do not paint over zinc plates. This action will
render them useless and lead to deterioration
of the underwater metal parts of your boat.
!
CAUTION
Some bottom paints contain metals that can
cause corrosion of the outboard engine. Leave
a minimum of 3/4” unpainted around all engine
parts. Use only a paint specifically designed for
aluminum engines as anti fouling protection.
!
CAUTION
!
WARNING
Bottom paint is designed to resist algae growth
which means it has chemicals embedded in
the paint that are harmful if ingested. Take all
necessary precautions required before painting
or repainting your boat’s hull.
If the hull bottom is already painted, be sure to test
the paint’s adhesion to the painted surface. If the
paints are incompatible, the new paint will not adhere
to the hull bottom or the paint will lift
the old paint.
Never apply paint without first preparing the painted
surface. Follow manufacturer’s recommendations.
Summary of Contents for 420 OUTRAGE
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Page 48: ...1 28 420 Outrage R Chapter 1 Safety THIS PAGE INTENTIONALLY LEFT BLANK...
Page 94: ...2 46 Chapter 2 General Information 420 Outrage R THIS PAGE INTENTIONALLY LEFT BLANK...
Page 146: ...3 52 420 Outrage Chapter 3 Systems Overview Operation R THIS PAGE INTENTIONALLY LEFT BLANK...
Page 168: ...4 22 420 Outrage Chapter 4 Electrical R...
Page 177: ...4 31 Chapter 4 Electrical 420 Outrage R C ZoneNetwork Figure 4 31 1...
Page 178: ...4 32 420 Outrage Chapter 4 Electrical R C Zone Network Cont d Figure 4 32 1...
Page 179: ...4 33 Chapter 4 Electrical 420 Outrage R C Zone Network Cont d Figure 4 33 1...
Page 180: ...4 34 420 Outrage Chapter 4 Electrical R C Zone Network Cont d Figure 4 34 1...
Page 182: ...4 36 420 Outrage Chapter 4 Electrical R Starter Battery Arrangement Std Steering Figure 4 36 1...
Page 185: ...4 39 Chapter 4 Electrical 420 Outrage R House Battery Arrangement Triple Engine Figure 4 39 1...
Page 186: ...4 40 420 Outrage Chapter 4 Electrical R House Battery Arrangement Quad Engine Figure 4 40 1...
Page 187: ...4 41 Chapter 4 Electrical 420 Outrage R Battery Switch Control Standard Steering Figure 4 41 1...
Page 188: ...4 42 420 Outrage Chapter 4 Electrical R Battery Switch Control Joystick Steering Figure 4 42 1...
Page 189: ...4 43 Chapter 4 Electrical 420 Outrage R Master Ignition Key Switch Quad Engines Figure 4 43 1...
Page 190: ...4 44 420 Outrage Chapter 4 Electrical R Wiper and Washer Figure 4 44 1...
Page 191: ...4 45 Chapter 4 Electrical 420 Outrage R Windscreen Vent and Cockpit Shade Figure 4 45 1...
Page 192: ...4 46 420 Outrage Chapter 4 Electrical R Navigation and Flood Lights Figure 4 46 1...
Page 193: ...4 47 Chapter 4 Electrical 420 Outrage R Horn Map HT Accent Lighting Figure 4 47 1...
Page 194: ...4 48 420 Outrage Chapter 4 Electrical R Cabin Overhead and Skylights Bow Table Figure 4 48 1...
Page 195: ...4 49 Chapter 4 Electrical 420 Outrage R Bilge Pumps Sump Pump Figure 4 49 1...
Page 196: ...4 50 420 Outrage Chapter 4 Electrical R Deck Courtesy Lights Figure 4 50 1...
Page 197: ...4 51 Chapter 4 Electrical 420 Outrage R Miscellaneous Lighting Figure 4 51 1...
Page 198: ...4 52 420 Outrage Chapter 4 Electrical R Bow Thruster Figure 4 52 1...
Page 199: ...4 53 Chapter 4 Electrical 420 Outrage R Trim Tabs Figure 4 53 1...
Page 200: ...4 54 420 Outrage Chapter 4 Electrical R Windlass Figure 4 54 1...
Page 201: ...4 55 Chapter 4 Electrical 420 Outrage R Waste System Figure 4 55 1...
Page 202: ...4 56 420 Outrage Chapter 4 Electrical R Pumps 1 Mech Space Lights Figure 4 56 1...
Page 203: ...4 57 Chapter 4 Electrical 420 Outrage R Livewell Pumps and Lights Figure 4 57 1...
Page 204: ...4 58 420 Outrage Chapter 4 Electrical R Starboard Pumps Underwater Lights Figure 4 58 1...
Page 205: ...4 59 Chapter 4 Electrical 420 Outrage R Blower Figure 4 59 1...
Page 206: ...4 60 420 Outrage Chapter 4 Electrical R TDS Stage 3 with Remote Monitoring Figure 4 60 1...
Page 208: ...4 62 420 Outrage Chapter 4 Electrical R AC Power 120V 60hz Figure 4 62 1...
Page 209: ...4 63 Chapter 4 Electrical 420 Outrage R Shore Power Inlets 230V 50hz Figure 4 63 1...
Page 210: ...4 64 420 Outrage Chapter 4 Electrical R Cabin and Deck Air Conditioning Figure 4 644 1...
Page 213: ...4 67 Chapter 4 Electrical 420 Outrage R Diesel Generator Automatic Shutdown Figure 4 67 1...
Page 214: ...4 68 420 Outrage Chapter 4 Electrical R Generator 120V 60hz Figure 4 68 1...
Page 215: ...4 69 Chapter 4 Electrical 420 Outrage R Generator 230V 50hz Figure 4 69 1...
Page 216: ...4 70 420 Outrage Chapter 4 Electrical R Diesel Generator 230V 60hz Figure 4 70 1...
Page 217: ...4 71 Chapter 4 Electrical 420 Outrage R Standard Audio with Fusion Figure 4 71 1...
Page 218: ...4 72 420 Outrage Chapter 4 Electrical R Premium Audio Fusion Figure 4 72 1...
Page 219: ...4 73 Chapter 4 Electrical 420 Outrage R Premium Audio with Fusion w Satellite Figure 4 73 1...
Page 220: ...4 74 420 Outrage Chapter 4 Electrical R Audio Zones Speaker Locations Figure 4 74 1...
Page 221: ...4 75 Chapter 4 Electrical 420 Outrage R Engine Flush System Figure 4 75 1...
Page 222: ...4 76 420 Outrage Chapter 4 Electrical R Electric Reels Downrigger Figure 4 76 1...
Page 223: ...4 77 Chapter 4 Electrical 420 Outrage R Tow Package Figure 4 77 1...
Page 224: ...4 78 420 Outrage Chapter 4 Electrical R Skylight Option Figure 4 78 1 6015 07 401_AI...
Page 226: ...4 80 420 Outrage Chapter 4 Electrical R 6015 07 401_AI Spotlights Figure 4 80 1...
Page 228: ...4 82 420 Outrage Chapter 4 Electrical R Battery Switch Control Triple Engine Figure 4 82 1...
Page 229: ...4 83 Chapter 4 Electrical 420 Outrage R Master Ignition Key Switch Triple Engine Figure 4 83 1...
Page 230: ...4 84 420 Outrage Chapter 4 Electrical R Joystick Piloting Helm Figure 4 844 1...
Page 231: ...4 85 Chapter 4 Electrical 420 Outrage R Joystick Piloting Dual Helm Figure 4 85 1...
Page 234: ...4 88 420 Outrage Chapter 4 Electrical R Chiller Harness Figure 4 88 1 6015 07 401_AI...
Page 235: ...4 89 Chapter 4 Electrical 420 Outrage R Bonding Harness Figure 4 89 1...
Page 236: ...4 90 420 Outrage Chapter 4 Electrical R Battery Harness Figure 4 90 1...
Page 237: ...4 91 Chapter 4 Electrical 420 Outrage R Receptacle Harness Figure 4 91 1...
Page 238: ...4 92 420 Outrage Chapter 4 Electrical R Deck Plate Grounding and C Zone harness Figure 4 92 1...
Page 239: ...4 93 Chapter 4 Electrical 420 Outrage R Generator and Windlass Harness Figure 4 93 1...
Page 240: ...4 94 420 Outrage Chapter 4 Electrical R Cabin Headliner Harness Figure 4 94 1...
Page 241: ...4 95 Chapter 4 Electrical 420 Outrage R Cabin Lower Harness Figure 4 95 1...
Page 242: ...4 96 420 Outrage Chapter 4 Electrical R 120V AC Harness Figure 4 96 1...
Page 243: ...4 97 Chapter 4 Electrical 420 Outrage R Helm and Bow Thruster Harness Figure 4 97 1...
Page 245: ...4 99 Chapter 4 Electrical 420 Outrage R Upper Station and Freezer Plate Harness Figure 4 99 1...
Page 246: ...4 100 420 Outrage Chapter 4 Electrical R Hardtop Harness Figure 4 100 1...