Bosch Rexroth Indramat ECODRIVE DKC02.1 Series Project Planning Manual Download Page 69

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ECODRIVE DKC02.1 Drive Controller

Planning the control cabinet

10-3

DOK-ECODRV-DKC02.1****-PRJ2-EN-P

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correct

warm

cold

Cooling system

Cabinet

warm

cold

Air duct

electronic
equipment

Cabinet

EB0200D4.fh5

Cooling system

Fig. 10-2: Arranging the heat-exchange unit on the top of the control cabinet

electronic
equipment

Cooling
system

Air inlet

Air outlet

Cabinet

Air inlet

Air
duct

Cooling
system

electronic
equipment

EB0201D4.fh5

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correct

Cabinet

Fig. 10-3: Arranging the heat-exchange unit at the front of the control cabinet

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01

Summary of Contents for Rexroth Indramat ECODRIVE DKC02.1 Series

Page 1: ...IVE DKC02 1 Drive Controller DOK ECODRV DKC02 1 PRJ2 EN P Project Planning Manual mannesmann Rexroth engineering Indramat 267473 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 2: ...se and com munication of its content to third parties without the expressed consent of INDRAMAT GmbH are forbidden Violators are liable for the payment of damages All rights are reserved in the event a patent is granted or a util ity model is registered DIN 34 1 INDRAMAT GmbH Bgm Dr Nebel Str 2 D 97816 Lohr a Main Telephone 49 09352 40 0 Telex 689421 Fax 49 09352 40 4885 Dept ENA VS HE The content...

Page 3: ... of the servomotors and for the selection of the required cable ECODRIVE DKC02 1 Drive Controller Function Description DOK ECODRV SSE 02VRS FKB1 EN P for testing and selecting the functions EMC in Drive and Control Systems Project Planning Manual 209 0049 4305 02 DOK GENERL EMV PRJ1 EN P 04 96 for the EMC compliant planning and installation of the drive system EMC Electromagnetic Compatibility Fib...

Page 4: ...About this documentation ECODRIVE DKC02 1 Drive Controller DOK ECODRV DKC02 1 PRJ2 EN P Notes LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 5: ...on procedure 3 2 3 3 Compiling the required data 3 3 4 ECODRIVE DKC drive controllers 4 1 4 1 Hardware 4 1 Dimensional data and installation dimensions 4 1 Technical data 4 2 Type code and rating plate 4 5 4 2 Firmware 4 6 4 3 An overview of the electrical connections 4 7 Front view with supply terminals and overall connection diagram 4 7 4 4 Electrical connections 4 9 Serial interface X1 4 9 X2 e...

Page 6: ... 6 5 Type code and rating plate 6 5 7 DC24V power supplies NTM 7 1 7 1 Application recommendations 7 1 7 2 Technical data 7 1 7 3 Dimensional data and installation dimensions 7 2 7 4 Front views 7 2 7 5 Electrical connection 7 3 7 6 Type code 7 4 8 Line filter NFD NFE 8 1 8 1 Selection 8 1 Technical data for line filters 8 1 Ambient conditions for line filters 8 1 8 2 Dimensional data and installa...

Page 7: ... Calculating the phase current at the power connection 11 2 Selecting the fuse protector Q1 and line contactor K1 11 3 11 3 Control circuit to the power connection 11 4 11 4 Reaction of the drive to malfunctions 11 6 Power failure 11 6 24 V control voltage failure for the DKC 11 6 Fatal errors 11 7 Other errors 11 7 11 5 Protection against indirect contact 11 7 12 Preparing for Startup 12 1 Requir...

Page 8: ...IV Table of contents ECODRIVE DKC02 1 Drive Controller DOK ECODRV DKC02 1 PRJ2 EN P Notes LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 9: ... concept highly dynamic operation cost effective direct connection to the power connection software travel limit switch absolute or incremental position detection integrated holding brake control increased operating safety adjustable error response automatic parameter matching easy startup operation 1 2 Overview of the functions ECODRIVE is a digital intelligent drive family for AC servodrives ECO...

Page 10: ...exchanged serially between the control and drives over this fiber optic cable This drive interface has been the international standard for CNC ma chines since 1995 The SERCOS interface offers users the following features which are im portant for data transmission between bus systems The ring structure reduces the wiring to a minimum Fiber optic cables ensure the highest possible noise immunity whi...

Page 11: ...position is always present via the motor feedback connection for three phase lines 3 x AC 380 480 V 50 60 Hz Minimum SERCOS cycle time 2 ms Data rate 2 or 4 Mbit s Internal position control cycle time 500 µs Resolution of the signal period of an external measuring system 2048 fold Maximum frequency for 1Vss signals of the external measuring system 200 kHz For technical data refer to page 4 2 The d...

Page 12: ...1 4 Introduction to the system ECODRIVE DKC02 1 Drive Controller DOK ECODRV DKC02 1 PRJ2 EN P Notes LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 13: ...onary measures in this documentation Furthermore personnel should be trained instructed or authorized to switch electrical circuits on and off and to ground and mark them in accordance with the requirements of safety engineering Personnel should possess adequate safety equipment and be trained in first aid Use only replacement parts approved by the manufacturer All safety regulations and requireme...

Page 14: ...5 minutes after switching off power to allow ca pacitors to discharge before using the equipment Measure the voltage of the capacitors before begin ning work in order to eliminate dangers arising from touching components Never touch the electrical connection points of a com ponent while the power is turned on Cover live parts properly before switching the equip ment on so they cannot be touched Co...

Page 15: ...ainst shocks caused by safety extra low voltage SELV All connectors and terminals on INDRAMAT products with voltages from 5 to 50 volts are safety extra low voltages offering a shockproof design to meet the following standards international IEC 364 4 411 1 5 European countries in the EC EN 50178 1994 section 5 2 8 1 WARNING High electrical voltages due to incorrect connec tions Danger to life or r...

Page 16: ... and primary detectors defective components errors in the software These errors can occur just after the equipment has been switched on or after an indefinite period of time The monitors in the drive components virtually exclude failure in the con nected drives However personnel safety requires that additional meas ures be taken to ensure correct operation Faulty drive motions which are influenced...

Page 17: ...to withstand the maximum possible momentum Mount the emergency stop E stop switch at an easily accessible place in the immediate vicinity Verify that the E stop switch works before starting operation Isolate the drive power connection by means of an E stop circuit or use a starting lock out to prevent unin tentional startup Make sure that the drives have been shut down be fore accessing or enterin...

Page 18: ...ants must not be permitted access to the following areas Areas in which electrical equipment and parts are mounted operated or put into operation Areas in which motor parts with permanent mag nets are stored repaired or mounted If it becomes necessary for a person with a pace maker to enter such an area this must be approved by a physician beforehand Implanted pacemakers or those to be implanted h...

Page 19: ...ads Remove any leaking liquids on the floor immediately to prevent slipping 2 7 Safe battery usage Batteries consist of reactive chemicals contained in a solid case Im proper use can therefore lead to injuries or equipment damage CAUTION Risk of injury due to improper handling Do not attempt to reactivate empty batteries by heat ing them or by any other means danger of explosion or corrosion Do no...

Page 20: ...2 8 Safety instructions for electrical drives ECODRIVE DKC02 1 Drive Controller DOK ECODRV DKC02 1 PRJ2 EN P Notes LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 21: ... filter for power connections Mains contactor Drive controller FWA Firmware Drive Top commissioning program IKS ready made feedback cable Servo motor Auxiliary bleeder module Auxiliary capacitance module Those components shown with a gray shaded background are absolutely necessary System voltage DC 24 V IKG ready made power cable Power supply unit Fig 3 1 Overview of the required components LSA Co...

Page 22: ...heck the DC24V control voltage supply for the DKC If DC24 Volt 20 is not available then select a suitable NTM see chapter 7 Check the DC24V voltage for the motor holding brake If DC24 Volt 10 is not available then select a suitable NTM power supply see chapter 7 Check the continuous regenerative power If it exceeds 0 15 kW then consider option with BZM auxiliary bleeder module see chapter 5 Check ...

Page 23: ...ve power PRD in kW Motor controller combination DKC MKD Continuous torque at standstill MDN in Nm Maximum torque MMAX in Nm Short term operation torque MKB in Nm Motor inertia JM in kgm Maximum motor speed nMAX in min 1 Power consumption of the motor holding brake if present Refer to the project planning manual MKD Motors IN HB in A Required power line connection SAN in kVA Required rated line vol...

Page 24: ...3 4 Selecting the components ECODRIVE DKC02 1 Drive Controller DOK ECODRV DKC02 1 PRJ2 EN P Notes LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 25: ... mounting plate X5 H1 S1 X6 X7 X8 X9 MOTOR POWER OUTPUT Motoranschluß AC POWER INPUT 3 x AC 380 480 V Leistungseinspeisung DC POWER BUS Leistungszwischenkreis A1 A2 A3 L1 L2 L3 L 1 L 2 L 1 L 2 109 0962 3901 00 Spannungs und isolationsgeprüft nach DIN VDE 0160 X10 TX X11 RX ERR H3 S3 S2 S4 3 2 1 DON T TOUCH ELECTRICAL CONNECTIONS FOR 5 MIN AFTER SWITCHING POWER OFF REFER TO INSTRUCTION MANUAL FOR S...

Page 26: ...C Maximum feedback energy DKC Storage energy DKC DC bus capacitance DC bus voltage Unit Permissble load cycle equals 0 5 sec on 33 sec off three phase Mains frequency Continous current at 1 The drive data for 4 and 8 kHz switching frequencies are listed in the document ECODRIVE DKC servo drive Selection Data Fig 4 2 Technical data for the power connection and power section DC 24V voltage supply Sy...

Page 27: ...4 Principle for connecting the DC24V control voltage by switching on the power supply via Q2 preferred method Rv K1 X4 1 X4 4 24V 0V DC24V power supply DKC V02DCC1P fh5 Connecting additional DKC x 1 DKC x 2 max 6 DKC 6BZM01 1 K1 closing delay 100 ms DC1 10A Rv 2 2Ω 5W wire resistance S1 Cotact DC1 6 A L1 L2 L3 S1 K1 Fig 4 5 Principle for connection the 24V via S1 with a starting current limiter Pr...

Page 28: ...t temperatures Fig 4 6 Load utilization as a value dependent upon ambient temperature and installation altitude Symbol 55 internal blower cooling DKC02 1 040 7 FW TUM MAX C 0 45 TUM C 30 85 TL C 1000 m 95 25 g m3 IP20 as per EN 60529 DIN VDE 0470 1 1992 IEC 529 1989 stationary use in control cabinets 4 4 m kg TB5103F5 fh5 Unit Non conductive dirt contamination no condensation The values indicated ...

Page 29: ...ated current Version Series Drive controller Type codes Example Firmware A firmware specifying the functions of the drive must be ordered separately Fig 4 8 DKC type code TS5101D4 fh5 DKC02 1 040 7 FW 265407 SN259978 00324 K16 96 B03 Production week Serial number Change index Barcode Type of machine Part no Fig 4 9 DKC rating plate LSA Control S L www lsa control com comercial lsa control com 34 9...

Page 30: ...f newer functions are added then the index of the firmware version is in cremented see type codes FW A ECODRV SSE 02 V RS MS 01 99 02 TL5102F5 fh5 FW A ECODRV 02 Test version Standard T V RS MS SSE SERCOS interface Firmware Version Firmware type alphnumeric Name of product Product ECODRIVE Class Product machine Item i d Firmware Type codes Example Firmware type Firmware release status Update The s...

Page 31: ... switch NS Measure button 1 MT1 Measure button 2 MT2 Travel limit Limit Travel limit Limit LWL connector for SERCOS ring Supply DC 24 V E STOP Motor feedback connection 15 pole D Sub connector pins Motor temperature monitoring Motor holding brake Motor power connection ready to operate Fault clearance button Diagnosis indicator Power connection Intermediate circuit connection 1 2 3 A1 A2 A3 1 2 3 ...

Page 32: ... measuring system with sinusoidal output signals and signal level of 1Vss 7 8 15 6 5 14 4 3 13 9 11 10 12 A A B B R R 0V 5V 0V 0V 2 1 Connect shield to socket 1 Switching capacity DC 24 V 2 5 A 2 The ground connector of units with discharge currents 3 5 mA must be at least 10 mm2 for mechanical reasons DIN VDE 0160 EN 50178 PE Symbols protective conductor connection 10 mm2 Plug in screw terminal f...

Page 33: ...g sys tem directly mounted to the machine element The measuring system can be a rotary encoder as well as a linear encoder Measuring systems with sinusoidal output signals and a signal level of 1Vss Heidenhain voltage interface can be connected Output voltage X2 12 DC 5 V 5 max load on the output X2 12 150 mA approximate sinussoidal signals The signal period supplied by the measuring system is sam...

Page 34: ...ltage connection Ready to operate Bb1 Bb1 0V Zero reference to control voltage FP5103F5 fh5 Input voltage HIGH LOW Input resistance min max 16 V 30 V 0 5 V 8 V ca 8 kOhm 10k 10n 2k 6k3 Fig 4 15 Inputs for zero switch sensor and travel limit switch AP0246D4 fh5 z B oscilloscope CH1 CH2 min AK1 0V AK2 0V Outputs max Output voltage 10 V 10 V DA transformer 8 Bit Resolution per bit 78 mV 7 8 9 10 AK1 ...

Page 35: ...used as a second redundant shutdown input It serves to trigger a shutdown independent of NC and SERCOS Requirement The E stop input is available if the E stop function in the software is acti vated see function description If no voltage is applied to the E stop input the error response will be exe cuted which can be set in the drive controller The SERCOS interface offers all the options necessary ...

Page 36: ...act closes if the drive controller is ready for input power The input power is ready if the control voltage is applied and if all monitors report that they are functioning properly Switching voltage DC 24 V Current carrying capacity max 1 A AP0247D4 fh5 4 5 6 Bb Bb free 24V 0 V Ready to operate Control voltage connection for DKC E Stop 1 2 3 X4 6k3 10k 2k 10n min HIGH LOW Input resistor Inputs max...

Page 37: ... DC 24 V 10 voltage supply must be connected to X5 5 6 The current consumption of the holding brake can be found in the motor documentation see page 3 of the supplementary documentation bea cuse the current consumption is dependent on the type of motor Note The holding brake of MKD motors is not intended to be a service brake It is worn out after approx 20 000 revolutions against the closed brake ...

Page 38: ...DKC drive controllers For connection assignments please refer to the overall connection dia gram Fig 4 13 The connection diagrams are located with the respective additional components X10 X11 SERCOS interface connection X10 Tx transmitter X11 Rx receiver When planning the fiber optic cable ring please consult the description Fiber Optic Cable Handling see pg 3 of the supplementary docu mentation I...

Page 39: ...9 0 1 2 3 4 5 6 7 8 9 Setting the SERCOS drive address 91 Fig 4 19 Setting the drive address using the decade switch Switch S4 The transmitter power and the data rate for the SERCOS interface are set with the switch S4 On delivery the DKC is set to an average transmitter power 4 5 dBm and the lowest data rate 2 Mbit s The switches are in the OFF position if when the switch lever is facing the rear...

Page 40: ...s OFF 2 ON 4 Fig 4 21 Relationship between switch position S4 1 and the data rate The transmitter power is set with the switches S4 2 and S4 3 The following table demonstrates the relationship between switch position and transmitter power Position of switch S4 2 Position of switch S4 3 Transmitter power at an opt high level in dBm Transmitter power at an opt high level in µW OFF OFF 7 200 OFF ON 4...

Page 41: ...stance If the available regenerative energy and the regenerative energy from the mechanics exceeds the absorbing capabilities of the bleeder built into the unit this capability can be increased on the DKC 040 7 FW by using the following hardware configurations A drive controller and auxiliary bleeder module connected via the DC bus circuit 1 DKC 1 BZM Several drives connected via the DC bus circui...

Page 42: ...ous operation in kW PBD BZM continuous regenerative power that the auxiliary module can process in continuous operation in kW PRS peak regenerative power in kW Wrot rotary energy in Ws Wpot potential energy in Ws Wrot max max occurring rotary energy in the E stop position in Ws Wpot max max occurring potential energy in the E stop position in Ws tz cycle time in s JLast load torque in kgm JM motor...

Page 43: ...r can process in continuous operation in kW PRS peak regenerative power in kW Wrot rotary energy in Ws Wpot potential energy in Ws Wrot max max occurring rotary energy in the E stop position in Ws Wpot max max occurring potential energy in the E stop position in Ws tz cycle time in s JLast load torque in kgm JM motor inertia in kgm mLast load weight in kg Wmax BZM storable energy in BZM 01 1 in kW...

Page 44: ...e power that the drive controller can process in continuous operation in kW PRS peak regenerative power in kW Wrot rotary energy in Ws Wpot potential energy in Ws Wrot max max occurring rotary energy in the E stop position in Ws Wpot max max occurring potential energy in the E stop position in Ws tz cycle time in s JLast load torque in kgm JM motor inertia in kgm mLast load weight in kg Wmax BZM s...

Page 45: ... SERVO BLEEDER 109 0963 3901 01 X9 L 1 L 2 L 1 L 2 X4 H1 H2 S1 RESET MB0200D4 fh5 min 80 mm 210 13 333 343 360 8 32 5 65 70 Clearance to adjacent units 14 7 7 233 min 80 mm Fig 5 4 Dimensions of the auxiliary bleeding module BZM01 1 The BZM is delivered with screw down push in terminals LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 46: ...en Steady light auxiliary bleeder functioning properly Flashing light DC bus 50V H2 LED red Steady light Auxiliary bleeder overload Bb contact open S1 Reset key Ready to operate X9 Plug in screw terminal 0 2 to 4 mm AWG 24 10 rigid or flexible X4 Plug in screw terminal 0 2 to 2 5 mm AWG 24 12 rigid or flexible flexible with or without ring terminals F02DCC1P fh5 1 2 3 4 1 2 3 free 24 V free X4 X9 ...

Page 47: ...ust correspond to selection table 11 1 Fusing Protective conductor connection 10mm 2 Fig 5 7 Connection assignment for the auxiliary bleeding module BZM01 1 5 6 Type code and rating plate BZM 01 1 01 07 DC bus nominal voltage 700 V Nominal Output 1 0 kW Version Series Auxiliary bleeder module TL0203D4 fh5 BZM 01 1 01 07 Type codes Example Fig 5 8 Type code TS0202D4 fh5 BZM01 1 01 07 260066 SN26006...

Page 48: ...5 8 BZM auxiliary bleeder module ECODRIVE DKC02 1 Drive Controller DOK ECODRV DKC02 1 PRJ2 EN P Notes LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 49: ... the following W W rot ZW DKC CZM Fig 6 1 Condition for avoiding power dissipation from the regenerative energy W n Last M rot J J 2 Nutz 2 60 2 π Wrot rotary energy of the application in Ws nNutz maximum effective speed in min 1 JLast load torque of the application in kgm JM motor inertia Fig 6 2 calculating the rotary energy W C C U ZW DKC CZM DKC CZM B 2 ZW 2 2 U 10 3 WZW DKC CZM storable energ...

Page 50: ...onds t3 Dwell time in seconds tz Cycle time in seconds WROT Rotary energy in Ws n RPM in min 1 Peak feedback output in kW Average of the regenerated power ir a during cycle continous regenerated power P P RS RD Fig 6 5 Calculating the regenerative power in the processing cycle This produces the following results WROT 195 Ws WZW DKC CZM 209 Ws This indicates that the condition WROT WZW DKC CZM has ...

Page 51: ...tion dimensions ECODRIVE DIGITAL AC SERVO CAPACITOR 109 0963 3901 01 X9 L 1 L 2 L 1 L 2 MB0203D4 fh5 min 80 mm 210 13 333 343 360 8 32 5 65 70 14 7 7 233 min 80 mm Clearance to adjacent units Fig 6 6 Dimensions for the auxiliary capacitance modules CZM01 1 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 52: ...o 4 mm AWG 24 10 Protective conductor connection Fig 6 7 Front view of the auxiliary capacitance module CZM01 1 6 4 Electrical connection R02DCC1P fh5 CZM01 1 DKC 040 7 FW L 1 L 2 L 1 L 2 X9 L 1 L 2 L 1 L 2 X9 Protective conductor connection Protective conductor connection 10mm 2 max 1meter stranded 4 mm2 DC bus connection Fig 6 8 Connecting the auxiliary capacitance module CZM01 1 LSA Control S L...

Page 53: ... V Rated capacity 1 0 mF Version Series Auciliary capacitance module TL0204D4 fh5 CZM 01 1 01 07 Type code fields Example Fig 6 9 Type code TS0203D4 fh5 CZM01 1 01 07 260068 SN260100 01061 K21 96 A01 Production week Serial number Change index Barcode Type of machine Part no Fig 6 10 Rating plate LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 54: ...6 6 CZM auxiliary capacitance module ECODRIVE DKC02 1 Drive Controller DOK ECODRV DKC02 1 PRJ2 EN P Notes LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 55: ... the output voltage accordingly INDRAMAT recommends a 10A automatic circuit breaker of 10 A with tripping characteristics for DC24V NTM power supplies Please use the line filter NFE01 1 250 006 for interference suppression see page 8 3 7 2 Technical data NTM01 1 024 002 2 1 50 0 61 1 2 32 16 NTM01 1 024 004 3 8 100 1 2 2 2 32 16 NTM01 1 024 006 5 5 150 1 9 3 2 32 16 lEIN Symbol POUT Designation Un...

Page 56: ... DIN 50 Table of dimensions A B C C C 20 mm cooling clearance Fig 7 2 Dimensional sheet DC 24V NTM power supplies 7 4 Front views LED green Output voltage applied Potentiometer for fine adjustments of output voltage Pins for changing input voltage Pins connect input voltage AC 100 120 V Pins not connect input voltage AC 200 240 V Input voltage Zero point V Output voltage Protective ground FA0201D4...

Page 57: ... V V FG L N A B DC 24 V V 1 2 1 Fig 7 4 Front view and terminal designations of the power supplies NTM01 1 024 004 and NTM01 1 024 006 7 5 Electrical connection Always use the NTM together with the line filter NFE01 1 230 006 AP0202D4 fh5 NFE01 1 230 006 L N NTM L N DC 24 V P N E P N V V 0 V Mains section RF interference suppression filter PE Fig 7 5 Connecting the power supply to a line filter No...

Page 58: ...N P 7 6 Type code NTM 01 1 024 02 Output nominal current 2 1 A 4 2 A 6 3 A Output nominal voltage DC 24 V Version Series Power supply module TL0205D4 fh5 NTM 01 1 024 02 04 06 Type codes Example Fig 7 7 Type code LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 59: ...6 6 13 5 20 3 1 AC 230 V 10 4 7 1 NFE01 1 250 006 Soldering FASTON tab 6 3x0 8 1 0 245 1 Line frequency 50 60 Hz 2 max continuous powers at the power connection at an ambient temperature of 45 C 3 Degree of protection IP10 Fig 8 1 Technical data for line filters Ambient conditions for line filters Operating frequency from DC to 60 Hz at 40 C Power dissipation measured 2 or 3 x R I 2 Nenn DC Temper...

Page 60: ...02 1 480 030 NFD02 1 480 055 A B C D E F G H J K L M O NFD02 1 480 016 030 055 Tolerance 305 142 0 8 55 275 0 8 290 30 6 5 300 1 0 1 9 M5 335 150 1 60 305 320 35 6 5 400 1 0 1 9 M5 329 185 1 80 300 314 55 6 5 500 1 5 12 M6 1 1 5 0 6 1 0 5 0 3 0 2 15 0 2 1 Dimen sion Fig 8 3 Dimensional data installation dimensions of the NFD NFE line filte rs LSA Control S L www lsa control com comercial lsa contr...

Page 61: ... Remove any paint or coatings from the mounting points of the filter Use a tooth lock washer with galvanized or tin plated screws 8 3 Electrical connection Observe the recommendations made in the documentation EMC in Drive and Control Systems Project Planning Manual when installing and mounting the line filter A04DCC1P fh5 Q10 L1 L2 L3 PE 3 x AC 50 60 Hz Q2 Q1 K1 X8 LINE LOAD NFE01 1 230 006 Q1 Q1...

Page 62: ...lter NFE01 1 250 006 AP0228D4 fh5 NFE01 1 250 006 P N P N E L1 N PE Mains side Machine side Fig 8 6 Contact assignment of the line filter NFE01 1 250 006 The line filter is connected via 6 3 1 tab receptacles in accordance with DIN 462 545 8 5 Type code NFE 01 1 230 008 Rated current in A Nominal voltage in V phase to phase 230 Version Series Mains filter single phase three phase TL0206D4 fh5 NFE ...

Page 63: ... transformers Request this information if needed 9 2 Autotransformers for DKC 040 7 FW Select an autotransformer suited to both the line voltage and the power requirements of the system Proceed with the selection as follows Determine the rating group and read the gearing ratio i using the re quired rated line voltage range from the diagram in Fig 9 1 Calculate the actual transformer output voltage...

Page 64: ...tage in V of the transformer 480 i 1 26 i 1 50 240 220 500 520 540 560 580 600 620 640 660 680 i 0 52 700 i 1 08 AC 200 240 V AC 480 500 V AC 480 580 V AC 570 690 V DST 240 460 DST 500 460 DST 580 460 DST 690 460 Fig 9 1 Classification of three phase autotransformers into rating groups LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 65: ...40 300 335 240 300 335 420 480 C 150 175 190 195 265 130 140 155 190 215 105 130 140 155 175 140 155 175 205 222 B 260 365 395 500 540 260 260 325 395 450 190 210 260 325 365 260 325 365 450 500 F 170 230 250 356 400 170 170 210 250 280 125 145 170 210 230 170 210 230 280 356 E 110 160 170 270 110 110 140 170 190 80 95 110 140 160 110 140 160 190 G 120 145 160 158 215 100 110 125 160 155 75 95 110...

Page 66: ... EN50178 1 Fig 9 3 Power connection via a three phase autotransformer 9 4 Type code Rated output voltage phase to phase AC 230 V Rated output voltage phase to phase AC 380 V AC 415 V Mounting style horizontal mounting vertical mounting Rated power in kVA 20 kVA Product group Three phase autotransformer Three phase isolating autotransformer Type code fields Example Connection symbol YYNO DST 20 00 ...

Page 67: ... through the drive controller See the motor documentation for the continuous current at standstill IdN see MKD Digital AC Motors Project Planning Using the IdN value of the motor selected find the value in the diagram in Fig 10 1 for the power dissipation PV DKC Convert the continuous regenerative power found in Tab Fig 3 2 with the factor 0 8 as bleeder dependent power dissipation PV Bleeder in t...

Page 68: ...closed Otherwise condensation may occur For this rea son it is important that the heat exchange unit continues to operate when the system has been shut down to ensure that temperature within the control cabinet does not deviate from that of the drive com ponents Set the heat exchange unit to a permanent temperature of 40 C Not lower Heat exchangers with follow up temperature must be set so that th...

Page 69: ...EB0200D4 fh5 Cooling system Fig 10 2 Arranging the heat exchange unit on the top of the control cabinet electronic equipment Cooling system Air inlet Air outlet Cabinet Air inlet Air duct Cooling system electronic equipment EB0201D4 fh5 incorrect correct Cabinet Fig 10 3 Arranging the heat exchange unit at the front of the control cabinet LSA Control S L www lsa control com comercial lsa control c...

Page 70: ...nterference suppression measures and EMC The assembly and installations regulations laid out in the project planning document EMC for Drive and Control systems must be adhered to in or der to fulfill the legal EMC requirements LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 71: ...in the power input line If the line voltage exceeds the permitted input voltage range then the voltage must be matched by means of an autotransformer which in turn has also been laid out for a specified voltage range see Chapter 9 1 AP0251D4 fh5 Mains filter PE L1 L2 L3 3 x AC 50 60 Hz Power connection for other DKCs PE L1 L2 L3 Q1 K1 DKC 040 7 E L1 L2 L3 NFD X8 L1 L2 L3 1 2 3 1 Protective conduct...

Page 72: ...n output in the selection lists of the drive com ponents or calculate it according to formula Fig 11 3 For several drive controllers add the individual power connection output values P M n DC EFF MITTEL 2 60 π k PDC DC bus power in W MEFF effective torque in Nm nMITTEL average speed in min 1 k factor for motor and controller efficiency 1 25 Fig 11 2 Calculating the DC bus power S P F AN DC F facto...

Page 73: ...tic circuit breaker tripping char acteristic C Power circuit breaker Safety fuse class gl for UN 3 x 400 V 50 Hz IN in A mm 2 Cur rent in A N 3 Siemens type Setting value in A N 3 Cur rent in A N 3 Siemens type Nominal operating current N 3 up to 8 7 1 0 10 5 3VU1300 ML00 10 12 10 4 3TF40 12 7 up to 11 1 5 16 7 3VU1300 MM00 16 19 16 6 3TF41 16 10 up to 15 2 5 20 9 3VU1300 MP00 20 24 20 9 3TF42 22 ...

Page 74: ...tact opens when there is no control voltage for the DKC 24 V are not applied a the E stop input if the E stop function is acti vated see function description if there are faults in the drive Requirement The E stop input is available if the E stop function in the software is acti vated see function description If during the following events the limit switch trips the E stop is pressed power is swit...

Page 75: ...DC 24 V 1 Integrate Bb contact of additional DKCs and BZM into the series connection 2 E Stop for additional DKCs on same mains contactor 3 Switching capacity DC 24V 1A 4 Use overvoltage limiter with diode combination Bb 3 X4 3 2 X4 6 1 K1 4 E STOP DKC ready to operate 0V Fig 11 6 Principal control circuit to the DKC LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 76: ...protective fence protective railing protective covering light barrier Fences and coverings should be strong enough to withstand the maximum possible momentum 24 V control voltage failure for the DKC If the 24 V control voltage for the DKC fails the motor can no longer be brought to a standstill by braking The motor becomes torque free and coasts to a standstill DANGER Dangerous movements Danger ma...

Page 77: ...e railing protective covering light barrier Fences and coverings should be strong enough to withstand the maximum possible momentum Other errors If other errors occur such as excess amplifier temperature the motor can be stopped see function description 11 5 Protection against indirect contact As a result of the high capacitive leakage currents via the cable insulation it is not possible to instal...

Page 78: ...11 8 Power connection ECODRIVE DKC02 1 Drive Controller DOK ECODRV DKC02 1 PRJ2 EN P Notes LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 79: ...stration of parameters execution of commands oscilloscope for recording measurement protocols The following startup equipment is included in the delivery contents plug in card for IBM compatible PCs SERCOS PC interface DPS 3 floppy disk with the user program ISYS hand held terminal HT4 documentation no 209 0069 4322 The measuring devices below are required multifunction device for measuring voltag...

Page 80: ...tem memory 640 KRAM a floppy disk drive an EGA VGA graphic board DOS operating system DOS 3 2 or higher hand held unit supply terminals for Emergency stop 24V power for hand held terminal max cable length 10 SERCOS interface LWL Ring for max 8 axes Fig 12 1 Startup equipment for AC drives with SERCOS interface LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 81: ...mer name Part Number Quantity Customer order no Coded unit serial number Commision number Firmware Type BP5101D4 fh5 Fig 13 1 Structure of the bar code label on the packaging Accompanying documents An envelope containing a delivery notice in duplicate is attached to one of delivered packages These are the only shipping documents unless spe cial arrangements were made when the order was placed Eith...

Page 82: ...13 2 Condition of the drive components on delivery ECODRIVE DKC02 1 Drive Controller DOK ECODRV DKC02 1 PRJ2 EN P Notes LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 83: ...uts 4 12 Dimensional data BZM01 1 5 5 CZM01 1 6 3 DKC02 1 4 1 DST 9 3 NFD 8 2 NFE 8 2 NFE01 1 250 006 8 4 Dimensional data and installation di mensions 6 3 Dimensional sheet NTM 7 2 E ECODRIVE 1 1 EMV 10 4 E stop 11 4 E stop connections 4 14 F Filter 8 1 Firmware 4 6 Firmware type code 4 6 Front view BZM01 1 5 6 CZM01 1 6 4 DKC02 1 4 8 NTM01 1 7 2 7 3 Fuse protection Q2 7 1 Fuse protector Q1 11 2 ...

Page 84: ...13 X4 E STOP 4 13 X4 Ready for operation 4 13 X5 Connection for motor feedback 4 15 X6 24V for the motor holding brake 4 15 X6 Motor holding brake 4 15 X6 Motor temperature monitor 4 15 X7 motor power connection 4 15 X8 Power connection 4 16 X9 DC bus connection 4 16 Switch S2 SERCOS address 4 17 S3 SERCOS address 4 17 S4 data rate transmitter power 4 17 SYSDA 12 1 T Technical data BZM01 1 5 6 DKC...

Page 85: ... 658671 Telefax 01285 654991 Finnland Rexroth Mecman OY SF 01720 Vantaa Riihimiehentie 3 Telephone 0 848511 Telefax 0 846387 France Rexroth Sigma S A Division INDRAMAT F 92632 Gennevilliers Cedex Parc des Barbanniers 4 Place du Village Telephone 1 41475430 Telefax 1 47946941 France Rexroth Sigma S A Division INDRAMAT F 69634 Venissieux Cx 91 Bd 1 Joliot Curie Telephone 78785256 Telefax 78785231 Fr...

Page 86: ...nue Beijing 100004 P R China Telephone 010 50 50 380 Telefax 010 50 50 379 China Rexroth China Ldt A 5F 123 Lian Shan Street Sha He Kou District Dalian 116 023 P R China Telephone 0411 46 78 930 Telefax 0411 46 78 932 Honkong Rexroth China Ldt 19 Cheung Shun Street 1st Floor Cheung Sha Wan Kowloon Honkong Telephone 741 13 51 54 und 741 14 30 Telex 3346 17 GL REX HX Telefax 786 40 19 786 07 33 Indi...

Page 87: ...ECODRIVE DKC02 1 Drive Controller Directory of customer service locations DOK ECODRV DKC02 1 PRJ2 EN P Notes LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 88: ...Indramat LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

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