Bosch DISBLAY DDU 7 Manual Download Page 9 | Manualshive

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background image

External switch for brightness adjust‐
ment or page selection, 6 steps

B 261 209 659‐01

Software Upgrade 1
USB‐Port unlocked (Rugged USB flash
drive 2 GB Bosch File System (BFS) for‐
mat included, works with Bosch File Sys‐
tem (BFS) preformatted USB Flash drive
only)

F 02U V01 133‐02

Adapter cable to USB‐Port (included in
Upgrade)

F 02U V01 343‐01

Adapter for wiring harness (included in
Upgrade)

F 02U 002 996‐01

Software Upgrade 2
CCP‐Master (ASAP2 file from ECU manu‐
facturer required)

F 02U V01 134‐01

Connectors and Wires

Motorsport connector
AS 2‐14‐35PN at DDU7

37 pins

Mating connector
AS 6‐14‐35SN

F 02U 000 453‐01

Communication

CAN interfaces

2

Ethernet 100BaseT

1

Laptrigger input

1

RS232

Telemetry, GPS

Configuration via RaceCon

Over Ethernet or MSA‐Box II

Installation Notes

The required software (.pst file) for this device is available in the download area
of our homepage www.bosch‐motorsport.com.

Technical Data | 4

Bosch Motorsport

DDU 7 Manual

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Summary of Contents for DISBLAY DDU 7

Page 1: ...Display DDU 7 Manual V 1 2 11 14 2016 ...

Page 2: ... element configuration 30 8 3 LEDs 39 8 4 Page select 44 8 5 Display LED brightness 45 8 6 Math condition channels 46 8 7 Condition channels 50 8 8 CPU Load Limits 53 9 CAN Bus 54 9 1 CAN bus trivia 54 9 2 CAN input 55 9 3 CAN output 63 10 Analog and Frequency Inputs 67 10 1 Features 67 10 2 Analog inputs 67 10 3 Configuring inputs 68 10 4 Configuring computed sources 80 10 5 Hysteresis 82 11 Onli...

Page 3: ... 133 14 4 Segment timing 135 14 5 Countdown timer 136 14 6 GPS Lap trigger 137 15 Firmware 139 15 1 Firmware and configuration 139 15 2 Firmware update 139 16 Clone the Unit 142 17 GPS Sensor 143 17 1 GPS Global Positioning System 143 17 2 Protocol 143 17 3 Sensor recommendation 143 17 4 Measurement labels 146 17 5 GPS troubleshooting 147 18 Fuel Consumption Calculation 149 18 1 Setting up fuel co...

Page 4: ...Read the manual carefully and follow the application hints step by step Don t hesitate to contact us contact data can be found on the last page of this docu ment Disclaimer Due to continuous enhancements we reserve the rights to change any illustra tions photos and technical data within this manual Please retain this manual for your records In this document all screenshots are created by way of ex...

Page 5: ... to the negative battery terminal Connection should be free from dirt grease paint anodizing etc Use large diameter wire More metal to metal contact is better The following notations for power signals are used KL 15 is a switched battery rail controlled by the IGN switch KL 30 is an unswitched battery positive rail same as battery positive terminal KL 31 is an unswitched ground rail same as batter...

Page 6: ...rminal Electric Loads IGN Switch KL15 SENSPWR5 SENSGND active Sensor ANA_IN xx NTC Sensor ANA_IN xy switched pos terminal Star connection dig sensors e g wheelspeed µC As short as possible SENSPWR10 UBATT_FUSE KL30 LS_SWITCH1 4 Bosch Motorsport diagnosis connector PC DDU 3 3 Onboard Network Concept 6 160 DDU 7 Manual Bosch Motorsport ...

Page 7: ...ailable for free of charge as WinDarab V7 free on our website Variations F 02U V01 130 04 6 analog channels 4 Hall speed inputs F 02U V01 167 03 6 analog channels 4 DF11 speed inputs F 02U V02 010 01 10 analog channels no speed inputs Application Display 5 7 graphic colour display 12 user configurable display pages 10 multicolor freely configurable RGB LEDs Resolution 640 x 480 pixel Supported ima...

Page 8: ...g temperature internal 20 to 85 C Operating temperature Display 20 to 70 C Max vibration Vibration profile 1 see Appendix or www bosch motorsport com Electrical Data Supply voltage 8 to 18 V Max power consumption w o loads 14 W at 14 V Inputs Page brightness selection 2 Analog channels 6 or 10 see Variations Wheel speed inputs Hall effect DF11 or no see Variations Input range 0 to 5 V Resolution 1...

Page 9: ... in Upgrade F 02U 002 996 01 Software Upgrade 2 CCP Master ASAP2 file from ECU manu facturer required F 02U V01 134 01 Connectors and Wires Motorsport connector AS 2 14 35PN at DDU7 37 pins Mating connector AS 6 14 35SN F 02U 000 453 01 Communication CAN interfaces 2 Ethernet 100BaseT 1 Laptrigger input 1 RS232 Telemetry GPS Configuration via RaceCon Over Ethernet or MSA Box II Installation Notes ...

Page 10: ...h different resistor values over a 6 posi tion switch The individual brightness settings for LEDs and the display are de fined by RaceCon Dim Level Resistor Value Level 1 43 9 Ohm Level 2 142 Ohm Level 3 264 Ohm Level 4 409 Ohm Level 5 609 Ohm Level 6 846 Ohm Output channels Sensor power supply The DDU 7 has four sensor power supplies 2 x 5 V 1 x 10 V and 1 x Ubat regula ted voltage They are short...

Page 11: ...cription Used for DDU 7 Pin 1 Terminal 30 Permanent positive Pin 2 Terminal 15 Switched positive Pin 3 Terminal 31 GND Pin 4 CAN High Diagnostic CAN bus Pin 16 CAN Low Diagnostic CAN bus Pin 10 K Line ECU diagnosis Pin 8 Ethernet RxD Ethernet interface Pin 9 Ethernet RxD Ethernet interface Pin 11 Ethernet TxD Ethernet interface Pin 12 Ethernet TxD Ethernet interface Pin 22 Screen Cable screen Pin ...

Page 12: ...put 20 ANA08 analog signal 8 input 21 RS232 GPS TX RS232_GPS transmit data bidirectional dataline used for GPS sen sor 22 ETH_SCR screen for Ethernet screen 23 REV3 speed signal 3 input 24 25 ETH1_RX ETH1_TX Ethernet interface 1 10 100BaseT bidirectional dataline 26 REV4 speed signal 4 input 27 LAP_TRIG laptrigger input input 28 TimeSync signal of synchronisation input used for timing of system co...

Page 13: ...2_1 transmit data RS232_1 receive data bidirectional dataline used for telemetry link 35 36 CAN2_H CAN2_L CAN interface 2 up to 1 MBit s bidirectional dataline MS 3 MS 4 CardMe mory 37 SENSGND sensor ground output Inputs and Outputs 5 Bosch Motorsport DDU 7 Manual 13 160 ...

Page 14: ...Mechanical Drawing 6 6 Mechanical Drawing 14 160 DDU 7 Manual Bosch Motorsport ...

Page 15: ...etting up the network interface The DDU 7 contains a DHCP server network addresses can be assigned automat ically to the configuration PC The IP address of DDU 7 is 10 10 0 208 1 Switch off the PC s firewall 2 Set up the PC s network interface as shown in the screenshots Select Internet Protocol TCP IP Click Properties Select Obtain an IP adress automatically Click OK when done Starting the unit T...

Page 16: ...ucts It is used to set up configure and calibrate the DDU 7 For better understanding Bosch Motorsport offers a video tutorial that explains many functions of RaceCon The video tutorial is available in the Software Down load section of www bosch motorsport com Connecting the unit to RaceCon The following screenshot shows an overview of the RaceCon Main Screen with its areas All sub windows are resi...

Page 17: ...Project Tree Data Area Properties Message Area Main Area Toolbox 1 Start the RaceCon software 2 In the File menu select New to create a new project Starting up 7 Bosch Motorsport DDU 7 Manual 17 160 ...

Page 18: ...rs An information shows that the archive is valid or not 4 Please find the firmware for the DDU 7 on www bosch motorsport com downloads software 5 Click Next 6 Select Race track 7 Click Finish The DDU 7 is inserted into the project and RaceCon tries to connect to the device 7 Starting up 18 160 DDU 7 Manual Bosch Motorsport ...

Page 19: ...the DDU 7 and the Race Con project and asks for permission for data download 8 Click OK to proceed Successful Ethernet connection talks to PC DDU 7 The download starts and the DDU 7 carries out a reset Starting up 7 Bosch Motorsport DDU 7 Manual 19 160 ...

Page 20: ... acti vated before it becomes operational The feature activation status is stored permanently in the device and requires activating once only As the activation key is device specific a key delivered with one DDU 7 does not work on any other DDU 7 If you have not purchased an option package the next steps can be skipped 1 To activate a feature double click on DDU 7 in the Project Tree and click on ...

Page 21: ...lock window appears 3 Enter the activation key you received for this feature on this device and click OK when done The feature s status changes to unlocked 4 Perform these steps to activate other features you purchased 5 Switch the car s ignition off and on again to cycle the power of DDU 7 Starting up 7 Bosch Motorsport DDU 7 Manual 21 160 ...

Page 22: ...ing 2 Click on to expand Display 3 Double click on New Page RaceCon changes to the page Display to open the DDU 7 display configuration area Click Double click New Page 4 Drag a Large Element from the Toolbox and drop it on the display page A message in the Large Element box shows that it is not linked to a measure ment channel Drag Drop 5 In the data window scroll down to ub measurement channel f...

Page 23: ...e Large Element Drag Drop 7 To right click on DDU 7 in the DDU 7 Project Tree you have to change to page System Choose Download Configuration Click Download Configuration The configurations download starts and the DDU 7 carries out a reset Starting up 7 Bosch Motorsport DDU 7 Manual 23 160 ...

Page 24: ...instruction to configure record ings 1 Expand the DDU 7 Project Tree by clicking 2 Expand the Logger Tree by clicking 3 Double click on Recording The DDU 7 recording configuration area opens RaceCon changes to the page Logger 1st Click 2nd Click Logger 3rd Double click Recording 4 In the data window scroll down to ub measurement channel for battery voltage 7 4 7 Starting up 24 160 DDU 7 Manual Bos...

Page 25: ... Project Tree you have to change to page System Choose Download Configuration The configuration download starts and the DDU 7 carries out a reset The ub measurement channel you can find now in the Data Area As we did not define global start conditions recording starts immediately Starting up 7 Bosch Motorsport DDU 7 Manual 25 160 ...

Page 26: ...and click OK when done Click Import Export The Read measurement Data dialog opens 11 Click on Modify button and select the base folder 12 Choose FTP as data transmission method 13 Choose XXXXXXXXXXX in the Vehicle dropdown list 14 Activate Auto save 15 Click Save when done 7 Starting up 26 160 DDU 7 Manual Bosch Motorsport ...

Page 27: ...starts automatically Measurement files are stored automatically in the base folder 17 Click on Close when transmission has finished 18 Click on the Start button and choose Open measurement file 19 Select the measurement files from the storage folder Starting up 7 Bosch Motorsport DDU 7 Manual 27 160 ...

Page 28: ...detailed descriptions and instructions refer to the WinDarab V7 manual Set time and date The DDU 7 is equipped with a real time clock which is supplied by an internal ac cumulator Once this accumulator is charged correctly by 12 V supply of the dis play Date Time can be programmed by RaceCon Please connect the DDU 7 to the PC and click on Set Date Time in the Context menu of the DDU 7 7 5 7 Starti...

Page 29: ...splay pages All Pages Display elements placed on this page are displayed on all pages Recommended for Alarm display elements Single Page Display elements placed on this page are displayed only on this page The priority of display elements placed on All Pages is higher than the priority of display elements placed on single pages Example An Alarm placed on All Pages is displayed on all display pages...

Page 30: ...ic display element to display page The Large Element and the Medium Element numeric display elements differ in element and font size The element and font size can be changed using the Nu meric Wizard Notice In this view the displayed values are random values and do not show the real values of the measurement channels 1 Drag a numeric display element from the Toolbox and drop it on the display page...

Page 31: ...e numeric display element Drag Drop The measurement channel is linked to the numeric display element Configuring a numeric display element 1 Double click on the numeric display element The Numeric Wizard window opens Display Configuration 8 Bosch Motorsport DDU 7 Manual 31 160 ...

Page 32: ...nt channel f Choose the font size alignment borderstyle background and foreground color of the numeric display element g Click the Extended button to show further options to change the color of the title border and text individually 2 Click OK when done Bargraph display element Bargraph display element Drag the Bargraph display element from the Toolbox and drop it on the display page Drag Drop Con...

Page 33: ...gins i Enter the physical value where the Bargraph ends j Choose the background color of the Bargraph k Choose the foreground color of the Bargraph l Click the Extended button to show further options to change the color of the title border and text individually 2 Click OK when done Notice The tab Conditional Formatting is explained in chapter Condi tional formatting 38 Alarm display element The Al...

Page 34: ... Alarm is displayed if function is TRUE i e result of the calculation is 0 c Enter the alarm message displayed in the middle of the Alarm display element Enter the variable channel value to display the value of the measurement channel d Choose the measurement channel e Choose the type of input data Value Gear Time in different formats f Enter the number of decimal places of the measurement channel...

Page 35: ...ts automatically after the minimum display time entered in c Only possible if Alarm is resettable e Enter the time until the Alarm can appear again after a reset 3 Click OK when done 4 Copy alarm to all display pages by clicking Move to All Pages Configuring an Alarm Icon image display element 1 Double click on the Alarm Icon display element The Alarm Icon Wizard window opens Display Configuration...

Page 36: ...isting condition The Alarm Icon is displayed if function is TRUE i e result of the calculation is 0 c Enable the checkbox if you want to define parts of the image as transparent d Select the basic transparent color key This means that any pixel of the amage near depending of the tolerance value to this color gets transparent e Select a tolerance in percent to define parts of the mage as transparen...

Page 37: ...nfiguring a Label display element 1 Double click on the Label display element The Label Wizard window opens a b c d a Enter the title displayed on top of the Label display element b Enter the text displayed in the middle of the Label display element c Choose the font size alignment borderstyle background and foreground color of the Label display element d Click the Extended button to show further ...

Page 38: ...hat any pixel of the image near depending of the Tolerance value to this color gets transparent d Select a tolerance in percent to define parts of the image as transparent 2 Click OK when done Conditional formatting This function pigments the displayed values in dependence of a specified meas urement channel value Example The text color changes from white to red when the battery voltage is fewer t...

Page 39: ...the color of the title border and text individually If a Bargraph display element is used its colors can also be changed The lower and the upper limits are configured in the same way 3 Click OK when done Context menu The context menu appears by right clicking on a display element Show and edit properties Move element to different page Copy element to different page or all pages Change type of disp...

Page 40: ...ECU has to be loaded in RaceCon Tab Display Tab LEDs 1 Click on the tab LEDs in the display view 2 Click on the button Add shift lights Button Add shift lights Tab LEDs The shift light configuration window appears 8 3 1 8 Display Configuration 40 160 DDU 7 Manual Bosch Motorsport ...

Page 41: ...unit use the Gear Lookup Table to translate numeric values to ASCII format For more information see chapter Converting a gear channel to ASCII representation Shift Light Configuration 1 Set up the shifting lights using the following configuration possibilities 2 Click OK when done The configuration is displayed in the DDU 7 LED Configuration window Converting a gear channel to ASCII representation...

Page 42: ... 3 Enter the name and an optional description of the translated ASCII measure ment channel e g gear ASCII 4 Click Ok when done A graphic shows the connection between the input and output channels The measurement channel can now be used in the shift LED configuration Creating customized LED pattern You can create your own LED pattern with an individually created condition The LEDs flash if the cond...

Page 43: ...e the LEDs in the one color Then choose Display off pattern and define the LEDs in the other color 2 Click OK when done 3 The configuration is displayed in the DDU 7 LED Configuration window Assigning display pattern priority You can assign the priority of the created display pattern and shift lights The 1st display pattern is activated before all following pattern if its condition is true The 2nd...

Page 44: ...o GND 43 9 142 264 409 609 846 1 180 1 650 2 430 3 830 6 980 23 200 Ohm Display pages selectable by page select switch Connection diagram of 12 position switch Notice If pin ANA01 is open or directly connected to GND the DDU 7 displays Page 1 by default Option 2 up down switches Up switch connects ANA01 to GND 8 4 8 4 1 8 4 2 8 Display Configuration 44 160 DDU 7 Manual Bosch Motorsport ...

Page 45: ..._SWITCH needs to be set 0 Rotary switch 1 Up Down switch 2 Up Down switch with wrap around By default the DDU 7 is configured for a 12 position rotary switch Connection diagram of up down switches Notice De bounce time of switches is 30 ms Display LED brightness 6 position switch connected to analog input ANA02 3 kOhm pull up resistor in DDU 7 automatically activated 6 position switch connects res...

Page 46: ...dition channels Math channels Math channel Arithmetic and logical operations on up to 4 measurement channel s Numerical result Result can be used as input source for various display elements numeric ele ments alarms bargraphs and further calculations in the whole RaceCon project Conditional function Arithmetic and logical operations on one or more measurement channel s If Else structure with reset...

Page 47: ... math channel window appears a b c d e f g h a Enter the name of the math channel b Enter a description of the math channel c Enter the formula d Select the logical operator e Choose a measurement channel f Define a value that can be used as a constant in the formula g Choose a function h Describes the function selected above Create Edit Math Channel Window 1 Define the math channel using the foll...

Page 48: ...s d Enter the Otherwise condition Click on the pencil symbol to open an editor to enter expressions e Enter the reset value must be a number Create Edit Conditional Function Window 1 Define the conditional function using the following configuration possibili ties 2 Click Finish when done The conditional function works the following way The program always calculates the condition entered in the IF ...

Page 49: ...p a condition for maximum front brake pressure 20 20 10 Max brake pressure of the variable front p_br_front_mx Reset value is used Hold max value Follow max value Reset value is used Time Time Condition p_br_front 20 Brake pressure front p_br_front 30 40 30 40 10 Brake pressure front p_br_front Hold max value Hold max value Threshold reached At power up the reset value 10 is used for p_br_front_mx...

Page 50: ...THEN condition Now the reset value 10 is used for p_br_front_mx in the THEN condition Because 40 is bigger than 10 the new value of p_br_front_mx is 40 Condition channels Condition channel Logical operations on measurement channel s If Else structure with reset Logical result Result can be used as input source for Alarm display elements and further calculations in the whole RaceCon project Conditi...

Page 51: ... compared Range Choose the measurement channel or condition the operator and define the minium and maximum value Multiple Choose the measurement channel or condition the operator and enter the value of up to 5 constants d Enter the minimal time to detect the signal of the measurement channel to avoid high frequent switchovers e Enter the time the signal of the measurement channel is delayed after ...

Page 52: ...easurement channel with binary values to be compared Combine multiple conditions by adding AND or OR relations To negate a condition right click on the condition and select Negation Combine several up to 16 conditions 2 Click Next to got to the next page Choose the output setting of the result Constant TRUE FALSE Result is as a constant with the value TRUE or FALSE Blinking Result is a blinking if...

Page 53: ...uencing the CPU load are Number and complexity of math channels Number and complexity of conditions CAN traffic on both CAN lines Display configuration especially displaying pictures Logger configuration total logging rate kB s conditional measurement rates To help respecting the limit of 85 CPU load the DDU 7 creates an error memo ry entry To trigger this error entry the CPU load must exceed the ...

Page 54: ...from one bus to the other CAN bus trivia CAN message 11 Bit standard or 29 Bit extended identifier Up to 8 bytes of data payload CAN bus Needs termination resistors 120 Ohm in wiring harness All devices connected to the bus must use identical data rate Configuration of bus data rate in Properties menu by double click on the CAN bus in project tree 1 MBaud 500 kBaud 250 kBaud 125 kBaud Row counter ...

Page 55: ... to file Import RaceCon CAN input configuration from file Display CAN bus properties Baudrate Create new CAN channel 1 Right click on CAN Input of desired bus CAN1 CAN2 or CAN3 2 Select New CAN Channel from menu 3 Insert name and description of channel 4 Click OK when done The channel is listed in the Data window and a CAN channel configuration win dow opens 9 2 9 2 1 9 2 2 CAN Bus 9 Bosch Motorsp...

Page 56: ...unctionality Automatic assignment to measurement view Extracting data from CAN bus Representation Byte Some CAN devices need to be addressed by a byte represented CAN channel The address can be assigned in this window and is illustrated by a bargraph 9 2 3 9 2 4 9 CAN Bus 56 160 DDU 7 Manual Bosch Motorsport ...

Page 57: ...d specify time out period and raw value d Check the box if a multiplexer row counter is used e Enter data position length and format f The bargraph shows assignment of the bytes Red colored fields show the assignment of the data bytes Orange colored fields show the assignment of the multiplexer bytes CAN Bus 9 Bosch Motorsport DDU 7 Manual 57 160 ...

Page 58: ...and format f The matrix table shows the assignment of the bits Red colored fields show the assignment of the data bits Orange colored fields show the assignment of the multiplexer bits Conversion to physical values a b c d e f g a Enter factor gain for conversion to physical value b Enter offset for conversion to physical value c Select type of physical value d Select unit of physical value e Ente...

Page 59: ...rement sheet Insert a name for a new sheet or select an existing sheet from the list box For an online view of the value measured by the DDU 7 insert the channel in an online measurement sheet which is described in the next chapter Online view of CAN channels in vehicle 1 Double click on Sheet 1 in Project Tree Measurement Sheet 1 is displayed in Main Area 2 Click on Measurement elements in the To...

Page 60: ...The measurement element displays the values of the assigned channel 6 Connect PC to the vehicle and switch to Race Mode by clicking F11 on the keyboard to display online data Import a CAN database DBC file 1 Right click on CAN Input of desired bus CAN1 CAN2 or CAN3 2 Select Import DBC file from menu A file browser opens 9 2 8 9 CAN Bus 60 160 DDU 7 Manual Bosch Motorsport ...

Page 61: ...ted in the Data window Export RaceCon CAN configuration 1 Right click on CAN Input of desired bus CAN1 CAN2 or CAN3 2 Select Export from menu An Export Selection window opens 3 Specify the filename 4 Click OK when done Import RaceCon CAN configuration 1 Right click on CAN Input of desired bus CAN1 CAN2 or CAN3 2 Select Import from menu A file browser opens 9 2 9 9 2 10 CAN Bus 9 Bosch Motorsport D...

Page 62: ...op the channel to CAN Input of desired CAN bus on right hand side 6 Click Finish If a measurement channel belongs to more than one source e g DDU 7 and MS 5 1 the Solve Label Ambiguity window opens 7 Assign the ambiguous channels to the desired source 8 Click Finish 9 CAN Bus 62 160 DDU 7 Manual Bosch Motorsport ...

Page 63: ...lay CAN bus properties Baudrate Create new CAN output message channel 1 Right click on CAN Output of desired bus CAN1 CAN2 or CAN3 2 Select New CAN Message from menu The Create new CAN Out message window opens 3 Enter name of message CAN Id and Grid output interval 4 Optionally specify a multiplexer 9 3 9 3 1 9 3 2 CAN Bus 9 Bosch Motorsport DDU 7 Manual 63 160 ...

Page 64: ... the desired measurement channel and drop it on message s bytes Click here Drag Drop The measurement channel is assigned to the CAN message Set up word length byte order and quantization Set byte order of channel on CAN bus Word length and quantization of channel are fixed Byte Order can only be changed if a channel allocates more than one byte 9 3 3 9 CAN Bus 64 160 DDU 7 Manual Bosch Motorsport ...

Page 65: ... opens 3 Specify the filename 4 Click OK when done Import RaceCon CAN configuration 1 Right click on CAN Outputs of desired bus CAN1 CAN2 or CAN3 2 Select Import from menu A file browser opens 3 Select the input file and click OK An Import Selection window opens 4 Select channels to import 9 3 4 9 3 5 CAN Bus 9 Bosch Motorsport DDU 7 Manual 65 160 ...

Page 66: ...n right hand side 6 Click Finish If a measurement channel belongs to more than one source e g DDU 7 and MS 5 1 the Solve Label Ambiguity window opens 7 Assign the ambiguous channels to the desired source 8 Click Finish 9 CAN Bus 66 160 DDU 7 Manual Bosch Motorsport ...

Page 67: ...w the exact values in mV Measurement labels with the characters _fi show filtered values The word name in the table is a placeholder for the channel s name Measurement label Function raw_name mV value of sensor raw_name_fi Filtered mV value of sensor name Physical value of sensor name_fi Filtered physical value Filtered channels are routed through digital low pass filters DDU 7 uses A D converter ...

Page 68: ...Wizard 1 Click on Measurement Sources in the Toolbox 2 Expand the list of I O Channels by clicking on in the DDU 7 Project Tree 3 Drag the Bosch Sensor Wizard from the Toolbox and drop it on the desired analog input channel in the DDU 7 Project Tree Drag Drop The Bosch Sensor Wizard opens 10 3 10 3 1 10 Analog and Frequency Inputs 68 160 DDU 7 Manual Bosch Motorsport ...

Page 69: ...n 6 Click Ok when done The channel is inserted into the DDU 7 Project Tree Channel is linked to ANA03 Input pin Pull up resistor is activated Calculation of physical value with characteristic curve Available measurements for channel Measurement label Function raw_name mV value of sensor raw_name_fi Filtered mV value of sensor name Physical value of sensor name_fi Filtered physical value Analog and...

Page 70: ... the Toolbox and drop it on the desired analog input channel in the DDU 7 Project Tree A Sensitivi ty Offset Wizard opens 4 To activate the internal pullup resistor check the box The internal pullup re sistor is used to get a 5 V signal at the analog channel of the DDU 7 It allows you to use a push button The fixed value of the internal pullup resistor is 3 010 Ohm If using an additional external ...

Page 71: ...asurement variable Check box to enable online calibration of offset and enter desired physical offset value Enter name to automatically create a new measurement sheet Notice Working with automatically created measurement sheets is ex plained in chapter Setting up an online measurement 88 7 Click Finish when done 8 Enter channel name and description 9 Click OK when done The channel is inserted into...

Page 72: ...sor Example Thermistor 5 kOhm From sensor data sheet resistance values over temperature The sensor has a nonlinear behaviour Use characteristic curve for linearization Input voltage is the ratio between pull up resistor and thermistor Pin Thermistor 5V 3 kOhm 1 Click Measurement Sources in the Toolbox 2 Expand the list of I O Channels by clicking on in the DDU 7 Project Tree 3 Drag the Characteris...

Page 73: ... at the analogue channel of the DDU 7 It allows you to use a push button The fixed value of the internal pull up resis tor is 3 010 Ohm If using an additional external pull up resistor set up the overall resistance 5 Click Next when done The second part of the Sensitivity Offset Wizard opens Analog and Frequency Inputs 10 Bosch Motorsport DDU 7 Manual 73 160 ...

Page 74: ...sical limits of the channel Choose data type of the measurement variable This sensor does not need offset calibration Enter name to auto matically create a new measurement sheet 7 Click Finish when done 8 Enter channel name and description 9 Click OK when done The channel is inserted into the DDU 7 Project Tree Channel is linked to ANA05 Input pin Pull up resistor is activated Characteristic curve...

Page 75: ...erty wheel force not directly measureable Load transfer through suspension kinematics Physical value at sensor position defined by vehicle Curve definition by online adjustment at vehicle Force at wheel Force at sensor 1 Click on Measurement Sources in the Toolbox 2 Expand the list of I O Channels by clicking on in the DDU 7 Project Tree 3 Drag the Multipoint Adjustment analog signal source from t...

Page 76: ...hm If using an additional external pullup resistor set up the overall resistance 5 Click Next when done The second part of the Multipoint Adjustment Wizard opens Physical channel value Choose unit group and unit of physical value Select type of curve Enter physical adjustment values her can still be edited later Electrical pin value 6 Click Next when done The third part of the Multipoint Adjustmen...

Page 77: ...scription 9 Click OK when done The channel is inserted into the DDU 7 Project Tree Channel is linked to ANA06 Input pull up resistor is deactivated Characteristic curve for sensor Adjustment is enabled Available measurements for channel Measurement label Function raw_name mV value of sensor raw_name_fi filtered mV value of sensor name physical value of sensor name_fi filtered physical value Online...

Page 78: ...band 1 Linear phase no signal distortion 0 500 1000 1500 2000 2500 3000 2 1 5 1 0 5 0 0 5 1 1 5 2 Abtastwerte roh Wert 10000Hz Abtastrate 0 5 10 15 20 25 30 1 5 1 0 5 0 0 5 1 1 5 Abtastwerte gefiltert Wert 100Hz Abtastrate 0 5 10 15 20 25 30 1 5 1 0 5 0 0 5 1 1 5 Abtastwerte dezimiert Wert 100Hz Abtastrate Sensor signal with noise Recorded signal 100Hz unfiltered Recorded signal 100Hz filtered 10 ...

Page 79: ...ered data for recording use unfiltered data for real time Configuring a frequency input Example measurement of wheel speed Pulse wheel attached to wheel Each passing tooth of pulse wheel triggers hall sensor Calculation of wheel speed with wheel circumference 1 Click Measurement Sources in the Toolbox 2 Expand the list of I O Channels by clicking on in the DDU 7 Project Tree 3 Drag the Velocity di...

Page 80: ... REV01 Input pin has hall interface Number of teeth Wheel circumference Available measurements for channel Measurement label Function raw_name mV value of sensor raw_name_fi filtered mV value of sensor name physical value of sensor name_fi filtered physical value Notice Measurement of Revolution is similar Configuring computed sources Computed sources receive data from a measurement channel rather...

Page 81: ... Sensitivity Offset computed source from the Toolbox and drop it on Computed Channels in the DDU 7 Project Tree Drag Drop A Computed Sensitivity Offset Wizard opens Choose input channel Choose unit group and unit of output Enter sensivity and offset of conversion formula 3 Click Next when done The second part of the Computed Sensitivity Offset Wizard opens Analog and Frequency Inputs 10 Bosch Moto...

Page 82: ...Project Tree Notice Working with automatically created measurement sheets is ex plained in chapter Setting up an online measurement Hysteresis The hysteresis function avoids the high frequent switchover of the measurement channel value The hysteresis can be adjusted for each input measurement chan nel individually and can be used for further processing 1 Click Measurement Sources in the Toolbox 2 ...

Page 83: ...ime when the hysteresis function is activated after vehicle s startup j Enter the channel s state A or B at startup 3 Click Next when done The second part of the Hysteresis Wizard opens Choose data type of the measurement variable Check the box to force the channel s quantization if the quantization should be a fixed value in the whole CAN system Enter name to automatically create a new measuremen...

Page 84: ... as input Calculated speed is average of both speeds if speed difference between wheels limit Calculated speed is maximum of both speeds if speed difference between wheels limit Calculating vehicle speed of 4 wheel drive Wheel speeds of all wheels as in put Calculated speed is speed of 2nd fastest wheel Setting up calculated speed 1 Click on tab System Overview 2 Click on Measurement Sources in th...

Page 85: ...speed channels Set limit for speed difference for calculation 4 Click Finish when done The speed calculation is inserted into the DDU 7 Project Tree Speed calculation in Project Tree Measurement channels calculated speed and calculated distance Configuration window DDU 7 Analog and Frequency Inputs 10 Bosch Motorsport DDU 7 Manual 85 160 ...

Page 86: ...nication interface Ethernet Communication protocol XCP Achieving an online connection Set up the PC for access to the Unit 1 Switch off local firewall on the PC 2 Set IP Configuration for the Ethernet interface to automatic configuration DHCP See chapter Setting up the network interface 15 for details 3 Start RaceCon 4 Establish the Ethernet connection to the vehicle 5 Power on the vehicle Yellow ...

Page 87: ...onsistency If the system s configuration in RaceCon has been changed the dot and back ground becomes yellow and a configuration download is necessary Configuration download 1 Right click on DDU 7 in the DDU 7 Project Tree 2 Select Download configuration The configuration download starts A Green dot and background indicate a successful download 11 1 2 11 1 3 Online Measurement 11 Bosch Motorsport D...

Page 88: ... Sheet1 Sheet 1 is opened in a new page Calibration Measuring RaceCon change automatically to Calibration Measuring Back to page System from the context menu of the project new measurement pages can be created From the context menu of a measurement page the folder can be renamed and deleted It also allows the creation of measurement pages 11 2 11 Online Measurement 88 160 DDU 7 Manual Bosch Motors...

Page 89: ...nt pages click on the tabs on the bottom of the page Calibration Measuring Tabs to switch between sheets To add an element to a measurement sheet do following steps 1 Drag a measurement element from the Toolbox and drop it on the measure ment sheet Online Measurement 11 Bosch Motorsport DDU 7 Manual 89 160 ...

Page 90: ...nnel and drop it on the measurement el ement If the DDU 7 is online the value is displayed Drag Drop The measurement element s appearance can be changed from the context menu of the element 11 Online Measurement 90 160 DDU 7 Manual Bosch Motorsport ...

Page 91: ...ge Numeric indicator Measurement label Oscilloscope Chart Automatic creation of measurement sheets RaceCon can create measurement sheets automatically You can create and use measurement sheets with the DDU 7 as well as with all other devices connected to RaceCon Drag Drop 11 2 1 Online Measurement 11 Bosch Motorsport DDU 7 Manual 91 160 ...

Page 92: ...f a measurement channel select a measurement sheet from the list box or enter a name for a new measurement sheet Select existing sheet from list or enter name of new sheet 11 Online Measurement 92 160 DDU 7 Manual Bosch Motorsport ...

Page 93: ...unction zeros only when this functionality is activated in the settings of this channel see chapter Enable online offset calibration for measurement channel 94 Using the measurement sheets 1 When RaceCon is online press the F11 key to switch from Design Mode in to Race Mode The measurement sheet is extended to full screen The but ton for offset calibration is active 2 Switch between different shee...

Page 94: ...perature etc Manual calibration is necessary Solution online offset calibration Example acceleration sensor Enable online offset calibration for measurement channel During creation of the measurement channel 11 3 11 3 1 11 Online Measurement 94 160 DDU 7 Manual Bosch Motorsport ...

Page 95: ... the sensor s offset 1 Apply the desired physical condition to the sensor e g 1 G to an acceleration sensor 2 Open the measurement channel s online page by double clicking on the measurement channel name in the Data Area 3 Enter the physical target value e g 1 G and press the Calibrate button Calibration target value Initiate calibration The sensor s offset is now calibrated 11 3 2 Online Measurem...

Page 96: ...and drop it on the DDU 7 A Group Adjustment Channel Wizard opens Double click add group adjustment Notice If a low active signal is selected as an input channel do not forget to enable the pull up resistor for the pin Otherwise the group adjustment will be triggered periodically See chapter Configuring a generic linear sensor 70 for further information concerning the pull up resistor 3 Click Next ...

Page 97: ...ose channel you want to assign Click here to configure the channel Check the box to add channel to group adjustment The selected measurement channels are added to the group adjustment event Triggering the group adjustment 1 Connect the input pin to GND using a push button 2 Make sure the pullup resistor is enabled if you selected active low trigger polarity 3 Double click on the input channel grp_...

Page 98: ...of multipoint adjustment channels Example measurement of wheel force Physical property wheel force not directly measureable Load transfer through suspension kinematics Physical value at sensor position defined by vehicle Curve definition by online adjustment at vehicle Force at wheel Force at sensor 1 Create a multipoint adjustment measurement channel To create a multipoint channel see chapter Con...

Page 99: ... Apply the desired physical condition to the sensor e g by applying a force on the wheel 7 Enter the physical value in the value column of the desired calibration point e g 745 N 8 Press the Calibrate button of the desired calibration point 9 Repeat for all curve points 10 Click Close when done The calibration curve is displayed in the online view Online Measurement 11 Bosch Motorsport DDU 7 Manua...

Page 100: ...Adjustment points vs offset adjustment 11 Online Measurement 100 160 DDU 7 Manual Bosch Motorsport ...

Page 101: ...se with the name of your product Error memory representation in RaceCon Bosch Motorsport devices feature an error memory Information on errors can be visualized via RaceCon online measurement or can be transmitted via telemetry Accessing the memory The error memory can be accessed as shown in the illustration 12 12 1 12 2 12 2 1 Error Memory 12 Bosch Motorsport DDU 7 Manual 101 160 ...

Page 102: ...flect if the error is still active or not An error is deleted from the list when the user actively clears the error memory the user updates the firmware The error memory is not cleared by a configuration download and is not cleared by a power cycle Clearing the error memory There are two ways of clearing the error memory both are shown in the follow ing illustration 12 2 2 12 Error Memory 102 160 ...

Page 103: ...y is available for the error memory itself Error Status device measurement label error_state 0 no error present in memory 1 at least one inactive error present in memory no active errors 2 at least one active error present in memory If displayed in a measurement sheet this property s value 0 1 or 2 is translated into a verbal description 12 3 12 3 1 Error Memory 12 Bosch Motorsport DDU 7 Manual 10...

Page 104: ...ystem 0 no error present in memory No orange border MIL off black No entries 1 at least one inactive error present in memory no active errors Constantly orange border Info cycling through errors present in error memory MIL constantly orange 12 Error Memory 104 160 DDU 7 Manual Bosch Motorsport ...

Page 105: ...ds can be seen from the number of occurrences Number of occurrences How many times has the error been detected since the last time the error memory was cleared Error active state device label error_active_rotate All failure modes are continuously diagnosed any error detected will be writ ten to the error memory Once an error is detected it is qualified as active 1 TRUE Error was detected in most r...

Page 106: ...ll start again with the first error in the error memory stack and its error properties will be displayed again So monitoring these labels over a sufficiently long peri od of time provides the information on all individual errors in the error memory To understand this behavior it is recommended to observe the three labels in a measurement sheet while more than one error is active and watch the valu...

Page 107: ...check whether measurement is within the desired range can be activated in the ANA pin setup wizard to allow for a diagnosis re garding shortcut to ground shortcut to battery voltage cable breakage a mini mum maximum has to be defined 12 4 12 4 1 Error Memory 12 Bosch Motorsport DDU 7 Manual 107 160 ...

Page 108: ...rs being ac tivated and deactivated evaluating the behaviour of the measured value detects cable breakage regardless of the pull up resistor being activated by the user Open line detection is triggered as shown in the illustration 12 4 2 12 Error Memory 108 160 DDU 7 Manual Bosch Motorsport ...

Page 109: ... Telemetry Support for long range online telemetry Individual programmable team code Fast block slow block mechanism Programmable data rate Burst telemetry Support for burst telemetry BT 60 Programmable IP configuration BT 60 diagnosis via DDU 7 Configuration of recordings 1 Expand the list of Loggers by clicking on in the DDU 7 Project Tree Double click to display the configuration automatically ...

Page 110: ... group Recording properties Drag measurement channels into group 5 To edit channel s settings mark the channel s and click Edit Channel An Edit Recording Channels window opens List of channels selected Recording rate 1 ms 1 s Condition to switch between fast slow rate Recording rate if condition is true Settings for long range telemetry None Fast Slow only if telemetry unit is available 6 Click OK...

Page 111: ...used for a low frequent transmission of channel information e g tire pressure oil tempera ture Transmission Scheme If the maximum bandwidth of a block is reached a warning will be displayed To fix this problem you can view the allocation of the channels and data rate in the Statistics tab of the Main Area See chapter Recording statistics 112 for more information Adding a recording DDU 7 supports u...

Page 112: ...ndition to start recording f If selecting WinDarab V7 in b enter a password hint and a password optional g Setting for automatic fragmentation Do not change Recording statistics The tab Statistics shows the channels allocation and their current data rate rela ted to the transmission frequency of the DDU 7 and the whole transmission sys tem The overview helps to detect bandwidth bottlenecks of chan...

Page 113: ...red because measurement thresholds are not reached DATAOK Received data without error Discarding received data because of wrong timestamps Check wiring of SYNC signal BLKOK All measurement blocks have been set up correctly Some measurement blocks have not been set up correctly STARTED A measurement has been set up A measurement is not set up Either no record ing configuration has been found or log...

Page 114: ...The Bit LED element shows the state of received channel data in bit representa tion A green highlighted channel means 0 a red highlighted channel means 1 Measurement correctly initialized but recording threshold s not reached 254 Measurement correctly initialized DDU 7 is recording data 255 Values less than 254 indicate an error state statectrl_ok can be linked to an alarm on the display See chapt...

Page 115: ...m FM 40 440 MHz band 25 KHz bandwidth 10 W max RF output 19 2 kBit s data rate unidirectional RS232 interface Full online track coverage on almost all tracks Link quality at Hockenheim 13 3 13 3 1 Recording and Telemetry 13 Bosch Motorsport DDU 7 Manual 115 160 ...

Page 116: ...Hardware setup Software setup 1 Drop FM 40 from Toolbox into system overview Drag drop 13 3 2 13 3 3 13 Recording and Telemetry 116 160 DDU 7 Manual Bosch Motorsport ...

Page 117: ...ast Slow block transmission See chapter Adding a recording group for information about Fast Slow block None Channels are not transferred Slow Channels are transferred into the slow telemetry block Fast Channels are transferred into the fast telemetry block Telemetry channels with special functionality The FM 40 allows the transmission of special information such as running dis tance of current lap...

Page 118: ...he channel type The table below shows the function of the available channel types Measurement channel Function Lap time Exact lap time of lap completed Distance Running distance of current lap Lap number Lap number of current lap Lap fuel Fuel consumption of last lap completed Click Ok when done The telemetry channels and their assigned channel types are displayed in the overview list 13 Recording...

Page 119: ...rness Bit Value Pin 23 Power red Pin 24 D green Pin 25 D white Pin 26 GND black Notice Colors matching a standard USB cable Storage device The recording function can be used with a dedicated Bosch Motorsport USB de vice The USB device has to be preformatted with the Bosch File System BFS in RaceCon before first use To format the USB device with the Bosch File System BFS do the following steps 1 In...

Page 120: ...ceCon to the vehicle 4 Download the configuration to the DDU 7 5 Record measurement data If an USB device is present the DDU 7 stores the data in parallel on the internal memory and the USB device 6 Power off the system 7 Remove USB device from the vehicle 8 Start the WinDarab software 9 Click on the Import Export icon 10 Select Data logger CXX DDUX MSX and click OK when done The Read measurement ...

Page 121: ... USB Stick Choose in dropdown list DDU 7 12 Activate Apply changes Insert the USB device into the PC Data transmission from device starts auto matically Measurement files are stored automatically in the base folder Recording and Telemetry 13 Bosch Motorsport DDU 7 Manual 121 160 ...

Page 122: ...d drop it into the measurement data window The measurement channel s graph is dis played Notice For more detailed descriptions and instructions refer to the WinDarab V7 manual USB device handling hints Using the USB device Always plug the USB device into vehicle before power up to ensure that all meas urement data is stored on the USB device If the USB device is plugged in after recording has star...

Page 123: ...rating condition of the USB bus State Description 0 Wait Device not found The USB device is not found also waiting for re plug stick No USB device inserted USB device is defect No electrical connection or wiring harness problem USB software upgrade not activated Purchase of un lock code needed 1 Wait Device detec ted An USB device is found but not yet installed 2 Ok Media installed The USB device ...

Page 124: ... the DDU 7 is not operational for 1 5 s Troubleshooting When no data on the USB device is recorded Configure the measurement label usb_mediastate on a RaceCon measurement view or on a DDU 7 display page The value of usb_mediastate reflects the operating condition of the USB bus State Description 0 Wait Device not found The USB device is not found also waiting for re plug stick No USB device insert...

Page 125: ...the USB device broke down The USB device is defect The USB device is not supported by DDU 7 6 Error Media corrupt The USB device is not in valid BFS format Hint Re format the USB device in RaceCon Recording and Telemetry 13 Bosch Motorsport DDU 7 Manual 125 160 ...

Page 126: ... unit Lap Trigger Receiver Lap Trigger Transmitter Types of systems GPS based low cost low precision IR based low cost high precision limited reliability RF microwave based high precision high reliability Electrical trigger signal In DDU 7 all sources of measurement channels can be used as trigger signal Analog input Digital input CAN input Signal measurement channel properties Low active signal B...

Page 127: ...ting 30 ms Software functionality Race track topology and transmitter location frequently cause false triggers Software functionality prevents acceptance of false triggers Under race conditions trigger signals are sometimes missed Software func tionality introduces forced trigger Prevention of false triggers Minimum vehicle speed for acceptance of trigger prevents false triggers while vehicle is s...

Page 128: ...the trigger signal Choose the signal channel for the trigger signal Choose the source for the vehicle speed Enter the distance of the racetrack 3 Click Finish to complete the operation Notice In this example the Rx is connected to the dedicated lap trig ger pin of DDU 7 The channel speed is calculated from 4 wheel speeds A pre configured lap trigger window opens 14 1 5 14 Lap Trigger 128 160 DDU 7...

Page 129: ...details g Define settings for main trigger See chapter Lap timing for details h Define settings for counddown timer See chapter Countdown timer for details i Define settings for sub trigger See chapter Segment timing for details j Define settings for a GPS lap trigger See chapter GPS lap trigger for details Only applicable if the signal source is set to GPS lap trigger j Preset values for lap coun...

Page 130: ...ger Define settings for countdown timer Define settings for segment timing Define the latitude and longitude of the GPS detection point Define the detection range around the detection point Define the channel sources for Longitude Latitude Direction and Speed 14 Lap Trigger 130 160 DDU 7 Manual Bosch Motorsport ...

Page 131: ...set lap distance to 0 Button to reset lap counter Button to reset outing counter Button to generate trigger signal Button to reset best lap time Button to reset best lap time and distance based segmentation Lap trigger diagnosis scheme Lap trigger presettings When the reset buttons on the diagnosis page are activated these values are used Preset values for lap counter and outing counter Minimum la...

Page 132: ...ap trigger was recorded Lap Leaving the pits to lap trigger Lap trigger to lap trigger Enforced lap trigger see Distance based forced trigger 134 Fragment Test bench operation Power cycle on track or box e g engine stalled File fragmentation size MB time sec Channels for display To display counters use the following channels Channel Function Laptrigger_outcnt_dls Outing counter Laptrigger_lapctr_d...

Page 133: ... Channel Function Laptrigger_lapctr_dls Number of completed laps Laptrigger_laptime_dls Running laptime Laptrigger_laptime_best_dls Laptime of best lap Laptrigger_laptimeold_dls Laptime of last lap completed Laptrigger_laptimeseg_dls Segment time of last segment Laptrigger_lapctr_dls Number of completed laps Time based retrigger protection Trigger is locked for 5 s after main trigger was received ...

Page 134: ... Trigger Distance based forced trigger After a missed main trigger a forced trigger is inserted if the configured max distance i e 120 4800 m of the track distance i e 4000 m has been reached In this case the channel Laptrigger_distlap_dls starts at the delta be tween the max distance and the track distance i e 800 m To deactivate distance based forced triggers uncheck box Change signal for vehicl...

Page 135: ...ed lap and last lap Laptrigger_lapdiffb Time difference between finished lap and best lap Laptrigger_lapseg_dlast Difference of lap segment time compared to last lap Laptrigger_lapseg_dbest Difference of lap segment time compared to best lap Sub trigger mode Using main trigger 20 ms pulse at Start Finish Line 3 sub triggers 40 ms pulse positioned at 1 000 m 2 000 m and 3 000 m To deactivate sub tr...

Page 136: ...last lap and fastest lap is automatically calculated at each segment To deactivate distance mode set Mode to None Define settings for segment timing Main Trigger 2000m 3000m 0 0s 0 1s 0 2s 0 2s 0 2s 0 1s 0 1s 0 1s 0 2s 1000m 0 3s 0 1s 0 1s Countdown timer Some race classes require a minimum time spent in the pits An additional lap trigger Tx is configured as a segment trigger positioned at pit ent...

Page 137: ...ne is due to a web mapping pro gram such as google maps With google maps simply left klick on the spot where you want to set the detection point The information about the latitude and longitude will show up in general the latitude is given at first You should insert at least five decimal places for sufficient precision Photo Google Maps The detection range defines the radius of a circle around the...

Page 138: ...s tem Define the latitude and longitude of the GPS detection point Define the detection range around the detection point Define the channel sources for Longitude Latitude Direction and Speed Notice The configuration of the sensor update rate and the detection range must insure to receive a valid GPS point in the detection range despite the occurring vehicle speed near the detection point 14 Lap Tr...

Page 139: ...WM display con figuration recording telemetry configuration Calibration data Characteristic curves and offsets created by online calibration at the vehicle Recorded data Measurement data recorded during vehicle operation Firmware update The scheme shows the process during each connection between RaceCon and DDU 7 15 15 1 15 2 Firmware 15 Bosch Motorsport DDU 7 Manual 139 160 ...

Page 140: ...n the DDU 7 Project Tree right click on DDU 7 and choose Synchronize then Update firmware A pop up menu opens 2 Select the destination of the firmware archive PST 3 Click OK when done The firmware update starts The DDU 7 displays the message Updating firm ware Do not switch off the car s ignition or interrupt the power supply of the DDU 7 15 2 1 15 Firmware 140 160 DDU 7 Manual Bosch Motorsport ...

Page 141: ... update is complete the DDU 7 displays the message Up dating firmware finished Do a powercycle Switch the car s ignition off and on again to cycle the power of the DDU 7 Firmware 15 Bosch Motorsport DDU 7 Manual 141 160 ...

Page 142: ...oose the hardware device which should be cloned 3 Define destination and filename 4 Click OK to start procedure Change the device 1 Click Clone apply in Extras menu 2 Choose clone file 3 Click Ok Please remember that following properties are not stored into the clone Lifetime of device Serial number Upgrade features 16 16 Clone the Unit 142 160 DDU 7 Manual Bosch Motorsport ...

Page 143: ...te can be set with the GPS_BAUDRATE characteristic Data format DDU 7 expects 8 data bits no parity bit 1 stop bit 8N1 Protocol DDU 7 expects NMEA Protocol ASCII The following messages are decoded Message Function GGA GPS fix information GSA Overall satellite data GSV Detailed satellite data RMC Recommended minimum data for GPS VTG Vector track and speed over the ground On most GPS sensors these me...

Page 144: ...e sensor In U Center click View Configuration View to start the configuration The following 3 points have to be changed Transfer Rate Click on PRT Ports Change the baud rate to a fix value this value needs to meet the setting of RaceCon For a good signal quality we recommend 115 200 baud Click on Send to store the new setting in U Center Click on CFG Configuration Click on Send to save the new set...

Page 145: ...ticks as shown in the following picture Click on Send to store the new setting in U Center As during configuration step 1 click on CFG Configuration Click on Send to save the new setting on the sensor GPS Sensor 17 Bosch Motorsport DDU 7 Manual 145 160 ...

Page 146: ...Send to save the new setting on the sensor Notice Sensor needs reception for visible signal It takes time to start the sensor Measurement labels The decoded NMEA messages are copied to these DDU 7 measurement labels Measurement label Function gps_PDOP Position Dilution Of Precision gps_HDOP Horizontal Dilution Of Precision gps_VDOP Vertical Dilution Of Precision gps_lat Latitude degree gps_long Lo...

Page 147: ... navigation 1 Fix not avail able 2 2D 3 3D These measurement labels are arrays where the indexed element points to the same satellite E g gps_info_satsigstrength 3 tells the receiving signal strength of satellite 3 Satellite 3 has the SAT ID given in gps_info_satid 3 Measurement label Function gps_info_satid Satellite PRN number gps_info_satinuse Used in position fix gps_info_satelevation Elevatio...

Page 148: ...rt up Does the GPS sensor view the sky Did the GPS sensor complete its initial start up procedure This may take up to 20 min A correct reception is indicated when gps_fix is showing 3D Fix GPS sensor values are frozen Does the sensor has lost its reception The old values will be kept if the reception is lost The gps_smask channel shows which NMEA sentence is received 17 GPS Sensor 148 160 DDU 7 Ma...

Page 149: ...nd tank mangement 1 Select Measurement Sources in Toolbox 2 Drag Fuel element and drop it on the vehicle in System Overview Do not drop it on the DDU 7 Drag Drop A fuel consumption wizard opens 18 18 1 Fuel Consumption Calculation 18 Bosch Motorsport DDU 7 Manual 149 160 ...

Page 150: ...ast lap completed using target lap consumption entered in the field Target lap consumption g Choose values to initiate a reset of fuel consumption if desired Manually using RaceCon On power down assuming that the tank is filled each time the ignition is turned off By signal source as input channel e g a switch connected to input pin 3 Press Finish when done Fuel consumption diagnosis counter reset...

Page 151: ...rem_dls Remaining fuel in tank starting at tank capacity Fuel_fuellap_dls Fuel consumption for current lap starting at 0 Fuel_fuellapold_dls Fuel consumption of last lap completed Fuel_laprem_dls Remaining laps with fuel in tank 18 3 Fuel Consumption Calculation 18 Bosch Motorsport DDU 7 Manual 151 160 ...

Page 152: ...log input channel features an analog pre filter 8 x oversampling and highly linear digital filtering The cut off frequency of the digital filter is automatically adjusted to match the acquisition rate The laten cy of the digital filters is corrected during recording yielding zero filter delay in the recorded data The evaluation of each M 60 measurement channel is individually configurable with the...

Page 153: ...tion 4 Outputs PWM outputs low side switch 2 A each 4 Sensor supply 5 V 350 mA each 4 Sensor supply 10 V 350 mA each 1 Sensor supply 12 V 1 A non regulated 1 Environment Software Upgrade 1 CCP Master ASAP 2 file from ECU manufacturer required F 02U V01 012 01 Connectors and Wires Motorsport connectors double density 2 x 41 pins Mating connector I AS DD 6 12 41SN F 02U 002 216 01 Mating connector I...

Page 154: ...0 If necessary you can at any time reassign a different mounting loca tion following the same procedure A mounting location must not be used several times in one network this would disturb the functionality of the respective M 60 1 In the Project Tree right click on the project name e g New Project and then select Show discovered devices All connected M 60 are listed Compare the listed device Type...

Page 155: ...ll change to green The list will show the new mounting location assignment It is good practice to physically label the M 60 with its mounting location Now the device is ready to be used A different coloring of the M 60 is used to indicate that the device is already con figured in the currently loaded RaceCon project or not white orange Enhancements 19 Bosch Motorsport DDU 7 Manual 155 160 ...

Page 156: ...me location is indicated by red coloring the involved devices Feature activation Please follow the instructions of the DDU Feature activation also for the M 60 see chapter Feature activation 19 1 3 19 Enhancements 156 160 DDU 7 Manual Bosch Motorsport ...

Page 157: ... bar F11 Toggle display to fullscreen Race Mode F12 Enlarge main screen CTRL Tab Switch between opened windows Project Tree Plus at numeric pad or right cursor Expand selected node Minus at numeric pad or left cursor Close selected node Star at numeric pad Open all nodes DEL Delete seleted object Display page measurement page Cursor Move selected display element one grid unit in chosen direction S...

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Page 160: ...Bosch Engineering GmbH Motorsport Robert Bosch Allee 1 74232 Abstatt Germany www bosch motorsport com ...

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