BONFIGLIOLI Vectron AEC 401 Series Operating Instructions Manual Download | Manualshive

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Operating Instructions AEC

11/17

7

Mechanical installation

The AEC of degree of protection IP20 are designed, as a standard, for stationary installation in electrical
cabinets.
Other installation variants are available apart from the air-cooled standard installation variant described in
these Operating Instructions:



Feedthrough assembly for sizes 1 through 8, see "Installation Instructions – Feedthrough

Assembly"



ColdPlate for sizes 1 through 5, see "Installation Instructions – ColdPlate"



Liquid cooling for sizes 6 through 8, see “Amendment to operating instructions - Liquid cooling”

During installation, both the installation and the safety instructions as well as the device specifications must
be complied with.

WARNING

Improper handling
Improper handling of the device can result in serious injuries and serious material
damage.



To avoid serious physical injuries or major material damage, only qualified persons

are allowed to work on the device.

WARNING

Short-circuit and fire hazard
The device complies with IP20 ingress protection rating only if the covers, components
and terminals are mounted properly.



During assembly, make sure that no foreign particles (e.g. chips, dust, wires,
screws, tools) can get inside the device. Otherwise there is the risk of short circuits
and fire.



Overhead installation or installation in horizontal position is not permissible.

CAUTION

Short-circuit and fire hazard
Insufficient cooling air circulation can result in significant material damage and, indirectly,
in physical injury.



Mount the devices with sufficient clearance to other components so that the cooling
air can circulate freely.



Avoid soiling by grease and air pollution by dust, aggressive gases, etc.



Keep inlet and outlet openings of the fans clear.

In the case of liquid-cooled devices, the coolant lines must be connected after mechanical
installation. Refer to “Amendment to operating instructions - liquid cooling”.

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Summary of Contents for AEC 401 Series

Page 1: ...Device Series Active Energy Control AEC 401 Operating Instructions ...

Page 2: ......

Page 3: ...ycling 12 2 6 6 Grounding symbol 12 2 6 7 ESD symbol 12 2 6 8 Information signs 12 2 7 Font style in documentation 13 2 8 Directives and guidelines to be adhered to by the operator 13 2 9 Operator s general plant documentation 13 2 10 Operator s operating staff s responsibilities 13 2 10 1 Selection and qualification of staff 13 2 10 2 General work safety 13 2 10 3 Ear protectors 14 2 11 Organizat...

Page 4: ...3 and Size 4 24 5 2 Size 5 25 5 3 Size 6 26 5 4 Size 7 27 5 5 Size 8 28 6 Technical data 29 6 1 Rating plate 29 6 2 General technical data 29 6 3 Technical Data Control Electronic Equipment 30 6 4 Technical data 31 6 4 1 Sizes 3 and 4 31 6 4 2 Size 5 32 6 4 3 Size 6 33 6 4 4 Size 7 34 6 4 5 Size 8 35 6 5 Operation diagrams 36 6 6 Extension modules 37 6 7 Application components required 38 6 7 1 Fu...

Page 5: ... inverter with AEC 71 9 Commissioning and operation AEC 72 9 1 Commissioning as mains unit 72 9 2 Commissioning as feed back unit 72 10 Error and warning behavior 73 10 1 Overload Ixt 73 10 2 Temperature 73 11 Operational and error diagnosis 75 11 1 List of errors 75 11 1 1 Error messages 75 11 1 2 Output signals in the case of error messages 77 11 2 Error environment 77 12 List of parameters 79 1...

Page 6: ...IOLI The following instructions are available for the AEC ACTIVE Energy Control series Operating Instructions AEC Functionality of feed back unit mains unit Quick Start Guide AEC Installation and commissioning supplied with the device Operating instructions Liquid Cooling Supplemental Special features of liquid cooled frequency inverters Application manual Parallel connection Parallel connection o...

Page 7: ...ed by its label on the case and the identification below the top cover 1 3 Warranty and liability BONFIGLIOLI VECTRON MDS GmbH states that the contents of these Operating Instructions do not form part of any previous or existing agreement assurance or legal relationship Neither are they intended to supplement or replace such agreements assurances or legal relationships Any obligations of the manuf...

Page 8: ...th Bonfiglioli Vectron MDS GmbH Europark Fichtenhain B6 47807 Krefeld Germany These Operating Instructions are intended for the operator of the AEC and for their staff Any disclosure or copying of this document exploitation and communication of its contents as hardcopy or electronically shall be forbidden unless permitted expressly All rights relating to patent utility model or design registration...

Page 9: ...ions Qualified Electrician The term Qualified Electrician covers qualified and trained staff that have special technical know how and experience with electrical installations In addition Qualified Electricians must be familiar with the applicable standards and regulations they must be able to assess the assigned tasks properly and identify and eliminate potential hazards Mains unit An AEC unit con...

Page 10: ...d information on ambient conditions are indicated on the rating plate and in the documentation and must be complied with at all times 2 3 Misuse Any use other than that described in Designated use shall not be permissible and shall be considered as misuse For example the machine plant must not be operated by uninstructed staff when the equipment is not in perfect condition without protection enclo...

Page 11: ...vice must not be removed 2 6 Warning information and symbols used in the Operating Instructions 2 6 1 Hazard classes The following hazard identifications and symbols are used in the Operating Instructions to mark particularly important information DANGER Identification of immediate threat holding a high risk of death or serious injury if not avoided WARNING Identification of immediate threat holdi...

Page 12: ...ng Wear body protection 2 6 5 Recycling Symbol Meaning Recycling to avoid waste collect all materials for reuse 2 6 6 Grounding symbol Symbol Meaning Ground connection 2 6 7 ESD symbol Symbol Meaning ESD Electrostatic Sensitive Devices i e components and assemblies sensitive to electrostatic energy 2 6 8 Information signs Symbol Meaning Tips and information making using the device easier ...

Page 13: ...AEC must be included in the Operating Instructions of the whole plant 2 10 Operator s operating staff s responsibilities 2 10 1 Selection and qualification of staff Any work on the AEC may only be carried out by Skilled Personnel The staff must not be under the influence of any drugs Note the minimum age required by law Define the staff s responsibility pertaining to all work on the AEC clearly Wo...

Page 14: ... the AEC in combination with third party products you do this at your own risk 2 11 3 Transport and storage The frequency inverters must be transported and stored in an appropriate way During transport and storage the devices must remain in their original packaging The units may only be stored in dry rooms which are protected against dust and moisture and are exposed to small temperature deviation...

Page 15: ...oval of covers improper use wrong installation or operation may result in serious injuries or material damage Some components e g the heat sink or braking resistor may be hot even some time after the machine plant was shut down Do not touch any surfaces directly after shutdown Wear safety gloves where necessary The device may hold dangerous voltage levels until the capacitor in the DC link is disc...

Page 16: ...ly be carried out by the manufacturer or persons authorized by the manufacturer Check protective equipment regularly Before performing any maintenance work the machine plant must be disconnected from mains supply and secured against restarting The five safety rules must be complied with 2 11 9 Final decommissioning Unless separate return or disposal agreements were made recycle the disassembled AE...

Page 17: ...erated in this way can be recovered in sine or block form One or more frequency inverters can be connected to the DC link of the AEC 3 1 Sinusoidal feedback This type of supply feedback is characterized by continuous feedback of the available recuperated energy into and supply of energy by the connected mains AEC devices used in this way are called Mains Units Schematic diagram CAUTION Device dama...

Page 18: ...ng Instructions AEC 11 17 Frequency inverter Line choke Mains unit Radio interference filter Motor Contactor Sine filter Supply mains Direction of energy flow L1 L2 L3 A B C D E F G H A B E B B F C G D A B C D E ...

Page 19: ...nergy from the connected mains The amount of energy recovered by the AEC device may be significantly lower than the amount of energy tapped from the mains by the frequency inverter AEC devices used in this way are called Feed back Units Schematic diagram Frequency inverter Contactor Feed back unit Radio interference filter Motor Contactor Sine filter Supply mains Direction of energy flow L1 L2 L3 ...

Page 20: ...nd dirt The frequency inverters must be stored in an appropriate way During storage the devices must remain in their original packaging The units may only be stored in dry rooms which are protected against dust and moisture and are exposed to small temperature deviations only The requirements of DIN EN 60721 3 1 for storage DIN EN 60721 3 2 for transport and labeling on the packaging must be met T...

Page 21: ... lifting the frequency inverter up ensure that it does not fall over is displaced swings out or falls down Before the device is lifted up everybody must have left the work area Before transport make sure the transport path has sufficient carrying capacity Do not step under suspended loads Do not put the device down in upright position without providing a suitable supporting structure 4 3 Dimension...

Page 22: ... are disposed of in an environmentally compatible manner 4 6 Bringing the device into installation position 4 6 1 Sizes 3 through 6 Depending on the weight one or two persons are required for lifting the device into the installation position in the electrical cabinet Installation see Chapter Mechanical installation 4 6 2 Sizes 7 and 8 Fix two transport eyes M8 in the marked threaded holes on the t...

Page 23: ...n by turning it up on the pallet via the rear lower edge of the case NOTE Do not leave the device standing in upright position Move the device to its installation position in the electrical cabinet and fix it there see Chapter 7 Mechanical installation After mechanical installation disconnect the device from the crane and remove the transport eyes ...

Page 24: ...EC B Terminal strip X10 Phoenix ZEC 1 5 3ST5 0 Plug in terminals for the relay output C Standard fittings with fitting screws M4x20 M4x60 for vertical assembly D Quick Start Guide and Operating Instructions E Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals Please check incoming goods for quality quantity and nature without delay Obvious defe...

Page 25: ... M4x70 for vertical assembly D Quick Start Guide and Operating Instructions E Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals Please check incoming goods for quality quantity and nature without delay Obvious defects such as exterior damage of the packing and or the unit must be notified to the sender within seven days for insurance reasons ...

Page 26: ...ng bolts M5x20 for vertical assembly D Quick Start Guide and Operating Instructions E Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals Please check incoming goods for quality quantity and nature without delay Obvious defects such as exterior damage of the packing and or the unit must be notified to the sender within seven days for insurance r...

Page 27: ...l terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals D Quick Start Guide and Operating Instructions Please check incoming goods for quality quantity and nature without delay Obvious defects such as exterior damage of the packing and or the unit must be notified to the sender within seven days for insurance reasons ...

Page 28: ...l terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals D Quick Start Guide and Operating Instructions Please check incoming goods for quality quantity and nature without delay Obvious defects such as exterior damage of the packing and or the unit must be notified to the sender within seven days for insurance reasons ...

Page 29: ...irements of EN 61800 3 for use in industrial environments UL Approval The frequency inverters are also marked with the UL label according to UL508c which proves that they also meet the requirements of the CSA Standard C22 2 No 14 95 Ambient temperature Operation 0 55 C as from 40 C power reduction should be considered Environmental class Operation 3K3 EN60721 3 3 Relative humidity 15 85 no water c...

Page 30: ...3 X210B 2 PLC compatible Low Signal DC 0 V 3 V High signal DC 12 V 30 V Input resistance 2 3 kΩ response time 2 ms except for X210A 3 and X210B 2 response time 10 ms Digital output X210B 3 Low Signal DC 0 V 3 V High signal DC 12 V 30 V Maximum output current 50 mA PLC compatible Multifunction output X210B 4 Analog signal DC 19 28 V maximum output current 50 mA pulse width modulated fPWM 116 Hz Dig...

Page 31: ... 3 3 3 3 7 3 7 Conductor cross section mm2 0 2 6 0 2 6 0 2 6 0 2 16 0 2 16 Ingress protection rating IP20 EN60529 Form of assembly vertical Ambient conditions Coolant temperature C 0 40 3K3 DIN IEC 721 3 3 Storage temperature C 25 55 Transport temperature C 25 70 Rel humidity 15 85 not condensing DC link DC nominal current A 17 19 27 31 39 Max DC input voltage VDC Overvoltage shutdown at 800 VDC O...

Page 32: ...250x200x260 Weight approx Kg 8 8 8 Conductor cross section mm2 up to 25 up to 25 up to 25 Ingress protection rating IP20 EN60529 Form of assembly vertical Ambient conditions Coolant temperature C 0 40 3K3 DIN IEC 721 3 3 Storage temperature C 25 55 Transport temperature C 25 70 Rel humidity 15 85 not condensing DC link DC nominal current A 47 53 71 Max DC input voltage VDC Overvoltage shutdown at ...

Page 33: ...t approx kg 20 20 20 20 Conductor cross section mm2 up to 70 up to 70 up to 70 up to 70 Ingress protection rating IP20 EN60529 Form of assembly vertical Ambient conditions Coolant temperature C 0 40 3K3 DIN IEC 721 3 3 Storage temperature C 25 55 Transport temperature C 25 70 Rel humidity 15 85 not condensing DC link DC nominal current A 90 109 132 152 Max DC input voltage VDC Overvoltage shutdown...

Page 34: ...x351 Weight approx kg 48 48 48 48 Conductor cross section mm2 up to 2 x 95 Ingress protection rating IP20 EN60529 Form of assembly vertical Ambient conditions Coolant temperature C 0 40 3K3 DIN IEC 721 3 3 Storage temperature C 25 55 Transport temperature C 25 70 Rel humidity 15 85 not condensing DC link DC nominal current A 181 217 253 301 Max DC input voltage VDC Overvoltage shutdown at 800 VDC ...

Page 35: ...ox kg 120 120 140 140 140 140 Conductor cross section mm2 up to 2 x 240 Ingress protection rating IP20 EN60529 Form of assembly vertical Ambient conditions Coolant temperature C 0 40 3K3 DIN IEC 721 3 3 Storage temperature C 25 55 Transport temperature C 25 70 Rel humidity 15 85 not condensing DC link DC nominal current A 366 456 570 714 774 882 Max DC input voltage VDC Overvoltage shutdown at 800...

Page 36: ...ng diagrams Installation altitude 100 85 60 40 20 55 45 3000 1000 2000 4000 3000 1000 2000 4000 max coolant temperature 3 3 C 1000 m above sea level Power reduction Derating 5 1000 m above sea level h 4000 m max Mounting altitude in m above sea level Mounting altitude in m above sea level Output current in Coolant temperature in C Coolant temperature 100 80 63 40 20 0 10 20 30 40 50 55 Power reduc...

Page 37: ...inutes in the case of sizes 1 through 7 and at least 8 minutes in the case of size 8 The electrical installation must be carried out by qualified electricians according to the general and regional safety and installation directives The documentation and device specification must be complied with during installation Before any assembly or connection work disconnect the device from power supply Chec...

Page 38: ...must be used in any case Use a sine filter as per the following table Bonfiglioli Vectron recommends using the following accessories in combination with AEC mains units These accessories are available at Bonfiglioli Vectron MDS GmbH 6 7 1 Fuses The fuses to be used with AEC mains units must be selected considering the type and power requirements See the following table The plant components and cab...

Page 39: ... 570 AEC 401 57 595 714 AEC 401 59 645 774 AEC 401 61 735 882 6 7 2 Line choke Line chokes reduce mains harmonics and reactive power In addition a longer service life of the device is possible When using a line choke note that line chokes may reduce the maximum output voltage of the device The line choke must be installed between the mains connection and the input filter Mains unit feed back unit ...

Page 40: ...5 4 kHz 8 kHz AEC 401 31 60 181 421 060 4 kHz 8 kHz AEC 401 33 75 181 421 075 4 kHz 8 kHz AEC 401 35 90 181 421 090 4 kHz 8 kHz AEC 401 37 110 181 421 115 4 kHz 8 kHz AEC 401 39 125 181 421 150 4 kHz 8 kHz AEC 401 43 150 4 kHz 8 kHz AEC 401 45 180 181 421 180 4 kHz 8 kHz AEC 401 47 210 181 421 210 4 kHz 8 kHz AEC 401 49 250 181 421 250 4 kHz 8 kHz AEC 401 51 305 181 421 380 4 kHz 8 kHz AEC 401 53 ...

Page 41: ...ains nominal current A Part number AEC 401 33 75 AEC 401 35 90 189 430 150 AEC 401 37 110 AEC 401 39 125 AEC 401 43 150 AEC 401 45 180 189 430 300 AEC 401 47 210 AEC 401 49 250 AEC 401 51 305 185 400 401 AEC 401 53 380 AEC 401 55 475 AEC 401 57 595 185 400 630 AEC 401 59 645 AEC 401 61 735 ...

Page 42: ...ical injuries or major material damage only qualified persons are allowed to work on the device WARNING Short circuit and fire hazard The device complies with IP20 ingress protection rating only if the covers components and terminals are mounted properly During assembly make sure that no foreign particles e g chips dust wires screws tools can get inside the device Otherwise there is the risk of sh...

Page 43: ... For cooling air cooled mains units air is taken in through openings in the bottom plate The air coming from below heats up and escapes through openings in the top of the case The illustration shows the air flow from below in the case of a device of size 8 ...

Page 44: ... bracket top fixing with screws M4x20 Assembly is done by screwing the two fixing brackets to the heat sink of the device and the assembly panel The devices are provided with fixing brackets which are fitted using four thread cutting screws The dimensions of the device and the installation dimensions are those of the standard device without optional components and are given in millimeters Dimensio...

Page 45: ...bly is done by screwing the two fixing brackets to the heat sink of the device and the assembly panel The devices are provided with fixing brackets which are fitted using four thread cutting screws The dimensions of the device and the installation dimensions are those of the standard device without optional components and are given in millimeters Dimensions mm Assembly dimensions mm AEC 401 a b c ...

Page 46: ... and the assembly panel The devices are provided with fixing brackets which are fitted using four thread cutting screws The dimensions of the device and the installation dimensions are those of the standard device without optional components and are given in millimeters Dimensions mm Assembly dimensions mm AEC 401 a b c a1 a1 b1 c1 33 35 37 39 400 275 260 425 445 470 20 160 Befestigungswinkel oben...

Page 47: ...ions AEC 47 7 5 Size 7 The frequency inverter is mounted in a vertical position on the assembly panel The following illustration shows the standard fitting Standard installation a b c c1 c2 c3 b1 b2 b3 a1 x x x 300 mm x 300 mm ...

Page 48: ... The dimensions of the device and the installation dimensions are those of the standard device without optional components and are given in millimeters The diameter of the fixing holes is 9 mm Dimensions mm Assembly dimensions mm AEC 401 a b c a1 b1 b2 b3 c1 c2 c3 43 45 47 49 510 412 351 480 392 382 342 338 305 110 ...

Page 49: ...embly panel The following illustration shows the standard fitting Standard installation The diameter of the fixing holes is 9 mm Screw the rear wall of the device heat sink to the mounting plate Dimensions in mm Assembly dimensions in mm AEC 401 601 a b c a1 b1 b2 c1 51 53 55 57 59 61 1063 439 376 1017 330 110 345 ...

Page 50: ...rrent values of the fuses The mains fuses and cable cross sections are to be selected according to EN 602041 and DIN VDE 0298 Part 4 for the nominal operating point of the mains unit According to UL CSA the mains unit is suitable for operation with a supply mains of a maximum of 480 VAC which delivers a maximum symmetrical current of 5000 A effective value if protected by suitable fuses Only use c...

Page 51: ...art 4 for the nominal operating point of the mains unit According to UL CSA approved Class 1 copper lines with a temperature range of 60 75 C and matching mains fuses are to be used for the power cables Protective earth PE conductor cross section is to be dimensioned as per PE EN61800 5 1 For typical mains cable fuses refer to chapter Fuses PE conductor According to EN61800 5 1 the cross sections ...

Page 52: ...120 mm 55 250 kVA 2x120 mm 120 mm 57 315 kVA 2x150 mm 150 mm 59 355 kVA 2x185 mm 185 mm 61 400 kVA 2x240 mm 240 mm Relay output Control terminals 1 2 3 0 2 1 5 mm AWG 24 16 2 Phoenix ZEC 1 5 3ST5 0 0 2 1 5 mm AWG 24 16 2 0 25 1 5 mm AWG 22 16 2 0 25 1 5 mm AWG 22 16 2 S3OUT X10 X10 0 14 1 5 mm AWG 30 16 2 Wieland DST85 RM3 5 0 14 1 5 mm AWG 30 16 2 0 25 1 0 mm AWG 22 18 2 0 25 0 75 mm AWG 22 20 2 ...

Page 53: ...eved with terminals plugged and properly mounted covers Incorrectly installed or missing covers result in dirt and foreign objects entering the case and potentially in malfunction of the device or defects Ensure that the covers are installed properly For operation always connect all terminals and install the covers The equipment required by the local electric utility for parallel operation with th...

Page 54: ...ntrol terminals and the internal logic of the software modules can be freely selected Relay connection S3OUT Digital input S7IND STOB Voltage output input Digital output S1OUT Digital input S1IND STOA Multifunction Output MFO1 Digital inputs S2IND S6IND Multifunction input MFI1 Level Digital inputs X210A 3 X210B 2 Low 0 V 3 V High 12 V 30 V Digital output X210B 3 Control terminal X10 make contact ...

Page 55: ...vice damage The digital inputs and the DC 24 V terminal of the electronic control equipment can withstand external voltage up to DC 30 V Higher voltage levels might destroy the device Avoid higher voltage levels Use suitable external power supply units with a maximum output current of DC 30 V or use appropriate fuses to protect the unit The bidirectional control terminals X210A 1 X210A 2 can be us...

Page 56: ...ailable at the place of installation a 400 V power supply unit must be installed for the control circuits of the ACU and AEC Connection of AC 3x400 V to terminal 13 is required The illustration shows an example of terminal X13 with an air cooled device Auxiliary voltage terminal X13 1 6 Not used 7 PE 8 L1 9 L2 10 L3 Connection Connected load 1 2 kW Supply voltage 400 V 10 Supply frequency 50 60 Hz...

Page 57: ...the mains side Line choke Install the line choke between the radio interference filter and the sine filter Radio interference filter The Load terminal of the radio interference filter is to be wired to the AEC side the Line terminal to the mains side Connection conditions The system is to be installed considering the applicable directives and regulations in a way that guarantees that it is suitabl...

Page 58: ...ts are observed o All current sensitive residual current devices Type B to EN 61800 5 1 o Use EMC filters with reduced leakage current or if possible do not use EMC filters at all o The length of the shielded motor cable is 10 m and there are no additional capacitive components between the mains or motor cables and PE NOTE Unexpected currents Please note according to EN61800 5 1 This product espec...

Page 59: ...uses DC link connection Precharge relay K1 Precharging circuit contactor Mains contactor K2 Mains contactor X1 X2 Terminal identifiers in sizes 3 to 6 Figure 8 1 Wiring of mains unit up to size 7 L1 L2 L3 PE K2 3ph 400V AC M 3 U2 V2 W2 U1 V1 W1 U1 V1 W1 U1 V1 W1 L1 L2 L3 L1 L2 L3 Load Line K1 U V W L1 L2 L3 ZK ZK L1 L2 L3 X C Y D Z ZK ZK AEC ACU ANG X1 X2 X1 X1 X2 A B C D E F G AEC TD Leistungsans...

Page 60: ...60 Operating Instructions AEC 11 17 Connections mains unit size 7 Figure 8 2 Power connections size 7 X Y Z L1 L2 L3 Rb2 ZK ZK AEC TZ LeistungsanschlBG7_01 V01 ...

Page 61: ... combined with frequency inverters of the same size the frequency inverters must be precharged at the same time as the mains unit If the size 8 mains unit is combined with frequency inverters of sizes 1 through 7 simultaneous precharging of the AEC and frequency inverters is not required In this case the AEC mains unit can precharge the connected frequency inverters via the DC link AEC TD Leistung...

Page 62: ...e For power connection note see drawing above Ensure that cable dimensions are correct 1 Min length of insulation under after cable gland 10 mm 2 Max width of cable lugs 31 mm 3 Connection of precharger size 8 Threaded bolt M10x20 Figure 8 4 Connection of mains unit precharger size 8 A A A A Rb2 ZK ZK X Y Z L1 Y Z X L2 L3 PE ...

Page 63: ...tage Once a constant DC voltage corresponding to the rectified mains voltage is reached precharging is considered as complete The discharging operation of the DC link capacitors delays the switching operation of relay X10 The mains unit control ensures that the precharging circuit will be switched on first before connection to mains supply The mains unit may only be connected to mains via the prec...

Page 64: ...s connected to mains via the inverter and can be destroyed as a result In the circuit suggested contactor K3 opens power supply of contactor K2 so that contactor K2 disconnects the connection between the AEC mains unit and mains NOTE The AEC mains unit requires separate wiring of the main power circuit and the DC link precharging circuit An external precharging circuit must be installed in order t...

Page 65: ...nts listed above a precharging circuit must be provided Line choke Install the line choke between the radio interference filter and the feed back unit Install another line choke between the radio interference filter and the drive inverter Radio interference filter The Load terminal of the radio interference filter is to be wired to the mains unit side the Line terminal to the mains side ...

Page 66: ...o interference filter Power circuit connection Main contactor K1 Main contactor Control terminal X10 K2 Mains contactor X1 X2 Terminal identifiers in sizes 3 to 6 Figure 8 6 Wiring of feed back unit up to size 7 K1 K2 X CY D Z L1 L2 L3 AEC ACU ANG A B C L1 L2 L3 PE ZK L1 L2 L3 U V W M 3 1 2 3 X10 ZK AEC TD Leistungsanschl_03 V01 ZK ZK D E F G H 3ph 400V AC X1 X2 X1 X1 X2 A B F B G C D B E ...

Page 67: ...11 17 Operating Instructions AEC 67 Connections feed back unit size 7 Figure 8 7 Connections size 7 X Y Z L1 L2 L3 Rb2 ZK ZK AEC TZ LeistungsanschlBG7_01 V01 ...

Page 68: ...nterference filter Power circuit connection Mains fuses Main contactor Connection of external power supply K1 Main contactor Control terminal X10 K2 Mains contactor Figure 8 8 Wiring of feed back unit size 8 L1 L2 L3 X13 K2 X CY D Z L1 L2 L3 AEC ACU ANG A B C L1 L2 L3 PE L1 L2 L3 U V W M 3 D E F K 1 2 3 X10 AEC TD Leistungsanschl_04 V01 K1 J G H 3ph 400V AC A G B C J D K B E B F ...

Page 69: ...roper cabling can damage the device For power connection note see drawing above Ensure that cable dimensions are correct 1 Min length of insulation under after cable gland 10 mm 2 Max width of cable lugs 31 mm 3 Connection of network access size 8 Threaded bolt M10x20 A A A A Rb2 ZK ZK X Y Z ...

Page 70: ...tor K2 was switched off it must be ensured that the DC link is discharged before the mains contactor K2 can be switched on again Relay output X10 will be active once the pre charging operation in the DC link has been completed If the DC link voltage does not reach a certain level relay output X10 will remain in idle state Mains contactor K2 must be designed for the maximum expected braking power o...

Page 71: ...specification must be complied with during installation Before any assembly or connection work disconnect the device from power supply Check for absence of voltage Do not connect inappropriate voltage sources The nominal voltage of the device must correspond to the supply voltage The devices must be connected to ground potential Do not remove any covers of the device while power supply is on CAUTI...

Page 72: ...The device is supplied with default parameters Generally the operation mode parameters don t have to be changed The parameters controlling the error and warning behavior may have to be adjusted to the relevant application See Chapter 10 For an overview of the most important parameters refer to Chapter AEC relevant parameters 9 1 Commissioning as mains unit Before commissioning the mains unit it mu...

Page 73: ...arameterized accordingly Parameter Setting No Description Min Max Factory setting 405 Warning Limit Short Term Ixt 6 100 80 406 Warning Limit Long Term Ixt 6 100 80 Output signals Reaching of warning limits is reported via digital signals 165 Warning Ixt 1 Warning Limit Short Term Ixt 405 or Warning Limit Long Term Ixt 406 was reached 7 Ixt warning 2 1 For linking to device functions 2 For output ...

Page 74: ...1 Value 80 C minus Warning Limit Tk 407 was reached 8 2 167 Inside temperature warning 1 Value 65 C minus Warning Limit Ti 408 was reached 9 2 170 Warning overtemperature 1 The value 80 C minus Warning Limit Tk 407 or 65 C minus Warning Limit Tk 408 was reached 12 2 1 For linking to frequency inverter functions 2 For output via a digital output ...

Page 75: ...or message 311 Last Error but one hhhhh mm FXXXX error message 312 to 325 Error 3 to error 16 362 No of Errors Number of errors occurred after the initial commissioning of the frequency inverter The error and warning behavior of the frequency inverter can be set in various ways The automatic error acknowledgment enables acknowledgment of the faults Overcurrent F0500 Overcurrent F0507 and Overvolta...

Page 76: ...ol terminals Output frequency F11 00 Output frequency too high check control signals and settings 01 Max frequency achieved by control check deceleration ramps and connected brake resistor 10 Overfrequency See application manual Hoisting Gear Drives Modbus and VABus F20 10 Communication error according to parameter CM VABus Watchdog Timer 413 CANopen F20 21 CAN Bus OFF 22 CAN Guarding 23 Error sta...

Page 77: ...99 0 in RAM only 11 1 2 Output signals in the case of error messages Errors are signaled via digital signals 162 Error Signal 1 A monitoring function reports an error displayed via Parameter Current Error 259 3 2 1 For linking to frequency inverter functions 2 For output via a digital output In addition to fault messages mentioned there are further fault messages However these messages are only us...

Page 78: ... of the two digital outputs and of multifunction output 1 in Operation mode 550 digital 352 Time since Release The time of the error in hours h minutes m and seconds s after the release signal hhhhh mm ss sec 10 sec 100 sec 1000 353 Heat Sink Temperature Measured heat sink temperature 354 Inside Temperature Measured inside temperature 355 Controller Status The reference value signal is limited by ...

Page 79: ...inal values of device ü Overload capacity of device In the KP500 control unit parameter numbers 999 are shown in hexadecimal form 999 A00 B5 C66 12 1 Actual Value Menu VAL No Description Unit Display range Actual values of the system 211 R m s Current A 0 0 Imax 212 Output Voltage V 0 0 Unominal Actual values of mains unit 222 DC Link Voltage V 0 0 Udmax 25 223 Modulation 0 100 229 Reference perce...

Page 80: ...3 h m F 00000 00 FXXXX 313 Error 4 h m F 00000 00 FXXXX 314 Error 5 h m F 00000 00 FXXXX 315 Error 6 h m F 00000 00 FXXXX 316 Error 7 h m F 00000 00 FXXXX 317 Error 8 h m F 00000 00 FXXXX 318 Error 9 h m F 00000 00 FXXXX 319 Error 10 h m F 00000 00 FXXXX 320 Error 11 h m F 00000 00 FXXXX 321 Error 12 h m F 00000 00 FXXXX 322 Error 13 h m F 00000 00 FXXXX 323 Error 14 h m F 00000 00 FXXXX 324 Error...

Page 81: ...poti Up Selection 73 Percent Motorpoti Down Selection 75 Fixed Percent Change Over 1 Selection 76 Fixed Percent Change Over 2 Selection 83 Timer 1 Selection 84 Timer 2 Selection 87 Start 3 Wire Ctrl Selection 103 Error Acknowledgment Selection 183 External Error Selection 204 Therm Contact Selection Pulse width modulation 400 Switching frequency Selection Error warning behavior 405 Warning Limit S...

Page 82: ...00 00 Digital Outputs 530 Op Mode Digital Output 1 Selection 535 Op Mode ext Error Selection 540 Op Mode Comparator 1 Selection Multifunction output 1 550 Operation Mode Selection 551 Voltage 100 V 0 0 24 0 552 Voltage 0 V 0 0 24 0 553 Analog Operation Selection 554 Digital Operation Selection PWM repetition frequency input 652 Offset 100 00 100 00 653 Amplification 5 0 1000 0 DC link 801 Referenc...

Page 83: ...ge Deviation 803 Max Output Current 804 Max Feed Current 805 Max Feedback Current 810 Operation Mode Filter Compensation UdSet Parameter 801 DC Link Voltage ΔUdmax Parameter 802 Max DC Link Voltage Deviation Imax Parameter 804 Max Feed Current Imax Parameter 805 Max Feedback Current Fixed value controlled by PI controller In the KP500 control unit parameter numbers 999 are shown in hexadecimal for...

Page 84: ...C Link Voltage Deviation V 2 803 Max Output Current A Max inverter output current limits both the feed in current and the feed back current 2 804 Max Feed Current A Input of maximum feed in current the mains unit may receive from mains through the inverter 2 805 Max Feedback Current A Input of maximum feedback current the mains unit may feed into the mains via the inverter 2 810 Operation Mode Fil...

Page 85: ... V 802 Max DC Link Voltage Deviation 10 0 V 75 0 V 200 0 V 803 Max Output Current 1 6 A Inominal 2 Inominal 804 Max Feed Current 0 0 A 2 Inominal 2 Inominal 805 Max Feedback Current 0 0 A 2 Inominal 2 Inominal 810 Operation Mode Filter Compensation 1 2 11 12 without overload with overload without overload with react current priority without overload without react current priority 11 For the settin...

Page 86: ...49 75 350 75 351 75 352 75 353 75 354 75 355 75 356 75 357 75 358 75 359 75 360 75 361 75 362 72 363 72 367 75 4 400 70 405 70 406 70 407 70 408 70 413 73 5 520 79 530 69 6 651 79 8 800 79 801 79 802 79 803 79 804 79 805 79 810 79 811 79 E Error environment 74 Error messages 72 F Font style 11 G Gewährleistung und Haftung 5 I Installation Electrical 48 L List of errors 72 M Monitoring Heat Sink Te...

Page 87: ...Ben Cat Binh Duong Province Tel 84 650 3577411 Fax 84 650 3577422 www bonfiglioli vn Bonfiglioli Australia 2 Cox Place Glendenning NSW 2761 Locked Bag 1000 Plumpton NSW 2761 Tel 61 2 8811 8000 Fax 61 2 9675 6605 www bonfiglioli com au Bonfiglioli Brasil Travessa Cláudio Armando 171 Bloco 3 CEP 09861 730 Bairro Assunção São Bernardo do Campo São Paulo Tel 55 11 4344 2323 Fax 55 11 4344 2322 www bon...

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Page 90: ... control solutions for industry mobile machinery and renewable energy applicacations since 1956 Bonﬁglioli Riduttori S p A Via Giovanni XXIII 7 A 40012 Lippo di Calderara di Reno Bologna Italy tel 39 051 647 3111 fax 39 051 647 3126 bonﬁglioli bonﬁglioli com www bonﬁglioli com COD VEC 466ꢀ R1 ...

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