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Bettcher Quantum Flex Air 1000 Operating Instructions & Parts List Manual Download Page 159

 Service Parts

 

 

 

Manual No. 107193   
November 1, 2018 

 Service Parts  
Quantum Flex

®

 Air Operating Instructions and Parts List 

7-43 

 

1500 Quantum Flex

®

 Air Head Assembly 

(Continued)

 

 
 
 

ITEM 

DESCRIPTION 

1500 

Quantum 

Flex

® 

Air 

QTY. 

1 

Grease Cup (Parts Not Shown) 

100998 

1 

 

 

Retaining Ring Only 

101577 

1 

 

 

Bulb and Ring Only 

173208 

1 

 

 

Cup with Fitting 

100999 

1 

2 

Frame 

107200 

1 

3 

Attachment Screw 

184119 

1 

4 

Drive Adapter Assembly 

184120 

1 

5 

Bearing 

105533 

1 

6 

Pinion 

105502 

1 

7 

Cover  

105529 

1 

8 

Cover Retaining Screw 

101046 

2 

9 

Blade 

104881 

1 

10 

Blade Housing 

105505 

1 

11 

Frame O-rings 

103388 

2 

12a 

Grease Ring 

100961 

1 

12b 

Grease Spacer Ring 

101614 

1 

13a 

Handle Spacer Ring 

101130 

1 

13b 

Adjustable Thumb Support 

101021 

1 

13c 

Fixed Thumb Support 

103251 

1 

14 

Power Unit   

107055 

1 

15 

Depth Gauge Assembly 

183160 

1 

COMPANY 

CONFIDENTIAL

Summary of Contents for Quantum Flex Air 1000

Page 1: ...anual 107193 Re Issued 11 01 2018 TMC 822 For Assistance Write BETTCHER INDUSTRIES INC P O Box 336 Vermilion Ohio 44089 0336 U S A Phone 440 965 4422 Phone 800 321 8763 Fax 440 328 4535 www bettcher com C O M P A N Y C O N F I D E N T I A L ...

Page 2: ...nstructions in other languages are available on request Additional copies of Operating Instructions are available by calling or writing your Regional Manager or by contacting BETTCHER INDUSTRIES INC P O Box 336 Vermilion Ohio 44089 0336 U S A Telephone 440 965 4422 In The U S A 800 321 8763 Fax 440 328 4535 www bettcher com The Information Provided In These Operating Instructions Is Important To Y...

Page 3: ...ics Section 2 Designated Use Section 3 Unpacking and Installation Section 4 Instructions for Operation Section 5 Maintenance Section 6 Cleaning Section 7 Service Parts Section 8 Contact and Document Information C O M P A N Y C O N F I D E N T I A L ...

Page 4: ...C O M P A N Y C O N F I D E N T I A L ...

Page 5: ...arnings 1 4 Safety Features 1 6 Ergonomic Features 1 6 Additional Features 1 6 The manufacturer assumes no liability for any unauthorized changes in operating procedures or for unauthorized changes or modifications made to the design of the machine or any factory installed safety equipment whether these changes are made by the owner of this equipment by his employees or by service providers not pr...

Page 6: ...k letters on a safety orange background CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury The signal word CAUTION is in black letters on a safety yellow background NOTICE indicates information considered important but not hazard related e g messages relating to property damage The signal word NOTICE is in italicized white letters on a safety blue ...

Page 7: ...lert symbol may be used alone or in conjunction with a signal word in a signal word panel Danger of electrical shock Blade hazard keep hands clear Read Operator s Manual Protective safety gloves must be worn Symbols are harmonized with ANSI Z535 4 and ISO 3864 2 standards Warning symbols are presented on a safety yellow background Mandatory action symbols are presented on a safety blue background ...

Page 8: ...rimmer was designed and built may result in serious injuries The manufacturer assumes no liability for any unauthorized design changes modification or use of parts not supplied by the manufacturer The use of parts not designed for use on that specific model including changes in operating procedures made by the owner or any of his personnel The use of parts other than those listed in the parts list...

Page 9: ... does not appear to operate normally or exhibits a marked change in performance it should be immediately shut down disconnected from the air supply and tagged as unsafe until such time as proper repairs are made and the machine again operates normally Hearing loss may occur Always operate with hose and muffler attached Sharp blades may cause injury Always disconnect air supply prior to servicing u...

Page 10: ...ipment Safety Features Two handed start up prevents the tool from being started accidentally The air supply is disconnected from the motor when the run lever is released Ergonomic Features An optional adjustable thumb support is available to ensure a proper and comfortable fit while providing added control and stability of the tool during use Additional Features The hose assembly swivels for easie...

Page 11: ... 3 Quantum Flex Air 500 2 3 Quantum Flex Air 505 2 3 Quantum Flex Air 564 2 3 Quantum Flex Air 750 2 3 Quantum Flex Air 850 1850 2 4 Quantum Flex Air 880 B 1880 with Adjustable Depth Gauge 2 4 Quantum Flex Air 880 S with Adjustable Depth Gauge 2 4 Quantum Flex Air 1000 2 5 Quantum Flex Air 1300 2 5 Quantum Flex Air 1400 with Adjustable Depth Gauge 2 5 Quantum Flex Air 1500 with Adjustable Depth Ga...

Page 12: ...ng Gall Sacks Turkey Breast Turkey Necks Chicken Backs Turkey Thighs Turkey Cage Oil Sacks Quantum Flex Air 440 POULTRY Chick Wing Drop Chicken Thigh Deboning Turkey Thighs Knuckle Deboning Quantum Flex Air 620 BEEF KILL OFFAL POULTRY PORK KILL OFFAL Removing Lean from Heads De Veining Livers Removing Lean from Turkey Carcasses Removing Lean from Turkey Necks Removing Oil Sacks Removing Eyelids Cl...

Page 13: ... Trim Pork Trachea Trim Pork Heads Remove Lean from Neck Bones of Heavy Hogs Remove Tails from Heavy Hogs Removing 99 Picnic Muscle from Bellies Removing Pork Tenderloins INDUSTRIAL Foam Industry Quantum Flex Air 505 POULTRY Turkey Thigh Trim BEEF BONING FABRICATION Removing Lean from Fat Generated in Fabrication Quantum Flex Air 564 PORK KILL Remove Tenderloin Mark Tenderloin Quantum Flex Air 750...

Page 14: ...ing Turkey Skins Defatting Turkey Thighs Quantum Flex Air 880 B 1880 with Adjustable Depth Gauge BEEF BONING FABRICATING Removing Dirt and Hair Slaughter Floor Prior to Loading Upon Receiving Prior to Fabrication Final Trim on Primal Fat Shaping Quantum Flex Air 880 S with Adjustable Depth Gauge PORK POULTRY BEEF Remove Skin or Hair Patches Trimming Pork Loins and Canadian Backs Internal and Exter...

Page 15: ...NING FABRICATION HAM BONING Pizzle Cord Removal Removing External Fat Primal Fat Shaping Strips Sirloin Butts Ribs Defat Navels Pastrami External Defat of Hams External Defat of Pork Shoulders Quantum Flex Air 1400 with Adjustable Depth Gauge PORK PROCESSING BEEF PROCESSING Defatting Whole Hams Shoulders Canadian Backs Removing Beater Marks Scraping Leaf Lard Carcass Hair Dirt Removal Defatting Ne...

Page 16: ...93 November 1 2018 Recommended Operation Continued Quantum Flex TRIMVAC 18 BEEF and PORK SLAUGHTER Removal of Spinal Column Quantum Flex TRIMVAC 45 BEEF and PORK SLAUGHTER Internal Defatting Salmon and Whitefish Processing Frame Scraping Cheese Processing Remove Mold C O M P A N Y C O N F I D E N T I A L ...

Page 17: ...on 3 Unpacking and Installation CONTENTS OF THIS SECTION Safety First 3 2 Included with your Machine Small Quantum Flex Air Tools 3 2 Models 350 360 440 620 625 500 505 564 3 2 Safety First 3 3 Included With Your Machine Large Quantum Flex Air Tools 3 3 Models 750 850 880 B 880 S 1850 1880 1000 1300 1400 1500 3 3 C O M P A N Y C O N F I D E N T I A L ...

Page 18: ...ur Machine Small Quantum Flex Air Tools Models 350 360 440 620 625 500 505 564 Part Number Description 173226 Filter Regulator Lubricator FRL Kit 100642 Special Steel 103603 Pint of Oil 113326 Planetary Gear Grease Gun Needle Nose 184134 Spanner Wrench 107325 Hex Wrench Small Tool 184128 Hex Wrench Large Tool 184282 4 oz Tube of Max Z Lube 143631 14 oz Cartridge of Special Whizard Grease WARNING C...

Page 19: ...e Large Quantum Flex Air Tools Models 750 850 880 B 880 S 1850 1880 1000 1300 1400 1500 Part Number Description 173226 Filter Regulator Lubricator FRL Kit 100642 Special Steel 103603 Pint of Oil 113326 Planetary Gear Grease Gun Needle Nose 184134 Spanner Wrench 107325 Hex Wrench Small Tool 184128 Hex Wrench Large Tool 184282 4 oz Tube of Max Z Lube 143631 14 oz Cartridge of Special Whizard Grease ...

Page 20: ...he air supply outlet and in such a position as to be easily reached for draining the filter bowl and refilling the lubricator The filter bowl should be drained and the lubricator refilled daily IMPORTANT Be sure the air supply is a constant 90 pounds per square inch 6 2 bar and the volume is a minimum of 14 cubic feet per minute 396 liters per minute per unit Supply Line Use a 2 inch to 6 inch 5 c...

Page 21: ...t 3 5 Installation Continued Performance Specifications Pressure psi 90 Air Consumption cfm 14 Speed No Load rpm 5 700 Max No Load Motor Assembly Power hp 22 164W Sound dBA 74dBa Max Weight lbs 8 36kg Air Compressor Water Trap Drain Accumulator Tank Air Dryer Drop 2 cm 1 Drop 2 54 cm 1 Drop 3 18 cm FRL C O M P A N Y C O N F I D E N T I A L ...

Page 22: ...C O M P A N Y C O N F I D E N T I A L ...

Page 23: ...th Standard Hose Assembly 4 17 Starting the Trimmer with Quick Start Hose Assembly 4 18 Depth Gauge Adjustment 4 19 Tool Operation 4 21 Blade Steeling 4 22 Blade Changing Small Tools 4 24 Blade Removal Small Tools 4 24 Models 350 360 440 500 505 564 620 625 4 24 Blade Installation Small Tools 4 24 Models 350 360 440 500 505 564 620 625 4 24 Blade Changing Large Tools 4 25 Blade Removal Large Tools...

Page 24: ...or s thumb should be fully supported and rest comfortably in the support The thumb support has been optimized to fit most hands comfortably NOTE If the operator normally wears a glove this process should be done with the glove s used in normal operation We do not recommend the use of Nitrile gloves in direct contact with the Quantum Flex Air handles because the gloves may become slippery C O M P A...

Page 25: ...e to the handle In this way the tool can be adjusted to align the blade with the product while maintaining a comfortable position for the operator s wrist The position that is selected should be based on the individual workstation product and operator To determine the proper position it will be necessary to observe the operator while trying various positions Select the position which is most comfo...

Page 26: ...zard Special Grease to the frame o rings With a twisting motion install the grease ring onto the frame over the o rings Be careful not to squeeze the o rings out of their grooves or they could be trapped and damaged Rotate the grease cup to the desired position Step 2 Spacer Ring Select the spacer ring or optional thumb support If the spacer ring is used Slide the spacer ring onto the frame small ...

Page 27: ...l thumb support should be located on the opposite side of the grease cup Thumb Support Angle Adjustment Lift up on the front of the thumb support until the lug comes out of the notch underneath the thumb support Rotate the thumb rest to a new position Push the thumb rest back down to seat the lug into a new notch NOTE It may be necessary to rotate the grease cup to a new position to adjust the thu...

Page 28: ...e with the splines on the frame NOTE The handle can be adjusted to suit the operator and the work station by pulling the power unit back away from the frame and re locating it on another set of notches on the frame Step 5 Attachment Screw Insert the attachment screw in the frame Tighten the attachment screw FIRMLY using the supplied hex wrench NOTE Recommended torque of 50 60 lb in 5 6 6 8 N m for...

Page 29: ...ning ring will sit flush against the attachment screw when properly aligned Step 7 Install Bearing Small Tools Push the handpiece bearing in the frame bore and align the small hole through the bearing wall with the slot in the frame This will align the correct flat on the bearing with the flat in the frame Installing the bearing upside down will damage the bearing when the cover plate is tightened...

Page 30: ...hment and Adjustment Continued Step 7 Install Bearing Large Tools Push the handpiece bearing in the frame bore and align the bearing slot with the frame pin The bearing should go in with minimal effort and not require pressing DO NOT force the bearing in If it does not go in check frame and bearing for damage or build up PIN SLOT BEARING C O M P A N Y C O N F I D E N T I A L ...

Page 31: ...ot rotate the pinion to seat it flush with the bearing Step 9 Install Blade Housing Finger Guard Cam Plate Assembly and Cover Plate Small Tools Models 350 360 440 500 505 564 620 625 Place the cover on the frame and tighten the cover retaining screws Place the blade housing on the frame and then place the cam plate assembly and finger guard on the housing Using a nut driver wiggle the cam hex and ...

Page 32: ...ued Step 9 Blade Housing and Cover Plate Installation Large Tools Models 750 850 1000 1300 1400 1500 1850 1880 Set the blade housing on the frame and put the cover plate on While holding the cover plate firmly against the housing and frame start the two cover retaining screws Tighten the screws lightly COVER RETAINING SCREWS 2 FRAME BLADE HOUSING COVER PLATE PINION C O M P A N Y C O N F I D E N T ...

Page 33: ... wires are visible and the curve is facing away from you Apply a small amount of WhizLube Spray on each of the two spring wires Refer to Section 7 With small tabs facing upward insert the cam into the cam plate assembly positioning the cam slot as shown Note The location of the chamfer on the cam is at the top left Using a flat blade screwdriver apply a light downward force and turn the cam clockw...

Page 34: ...nting upward Loosen the two blade housing mounting screws if they are not loose already Using nut driver turn the cam clockwise about 1 8 of a turn until it locks the blade housing in the open position Insert a new blade into the housing Turn the cam counter clockwise about 1 8 of a turn to close the blade housing Tighten the two blade housing mounting screws The blade should rotate freely WARNING...

Page 35: ...sing to stay open on its own Insert a new blade in the housing Loosen the left cover retaining screw so the housing will close Adjust the housing for proper running clearance The blade should turn freely with a slight side to side motion This leaves room for the grease WARNING Make certain that the blade is free to rotate in the housing If the blade does not turn freely it may cause the tool to ro...

Page 36: ...ion Large Tools Continued Models 750 850 1000 1300 1400 1500 1850 1880 Blade is too loose If the blade is too loose in the housing adjustments can be made by slightly loosening the left cover retaining screw and squeezing the housing lightly Check the housing for proper running clearance and retighten the left cover screw to 35 in lb 4 N m Use of the Bettcher torque wrench kit is recommended C O M...

Page 37: ...embly Attachment and Adjustment Continued Step 12 Install Depth Gauge Optional Loosen depth gauge attachment screws Slide depth gauge onto the cover Adjust the depth gauge to the desired height See Depth Gauge Adjustment for more information Tighten the depth gauge attachment screw s Depth Gauge Mounting Screws Cover Depth Gauge C O M P A N Y C O N F I D E N T I A L ...

Page 38: ...1 2018 Hose Assembly Attachment Step 1 Align the pins in the hose assembly with the grooves on the power unit Step 2 Slide the power unit into the hose assembly Rotate the power unit 90 Lever will rotate toward the bottom of the tool Hose Assembly Pin 2 Groove 2 Power Unit Power Unit Hose Assembly Lever C O M P A N Y C O N F I D E N T I A L ...

Page 39: ...ng the Trimmer with Standard Hose Assembly Hold the power unit and push the flange and or hose clamp of the hose assembly toward the power unit Hold the lever against the power unit to keep the trimmer running Release the lever to turn the trimmer off Power Unit Power Unit Hose Clamp Hose Assembly Flange Lever Lever C O M P A N Y C O N F I D E N T I A L ...

Page 40: ...ual No 107193 November 1 2018 Starting the Trimmer with Quick Start Hose Assembly Fold the safety into the lever Hold the lever against the power unit to keep the trimmer running Release the lever to turn the trimmer off Power Unit Lever Safety Hose Assembly Power Unit Lever Lever C O M P A N Y C O N F I D E N T I A L ...

Page 41: ...nd 1500 These models are equipped with an adjustable depth gauge for setting a controlled product trim thickness The depth gauge can be adjusted for cuts up to thick A depth gauge setting device is also available To adjust the depth Hold the handpiece with the blade facing downward Loosen the depth gauge attachment screw s Adjust the depth gauge setting by sliding it up or down to the desired heig...

Page 42: ...blade facing downward Adjustments Turn the adjustment knob clockwise for a thicker cut or counterclockwise for a thinner cut Important Take care not to turn the adjustment knob too far as the disc may disengage from the shaft Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when operating this equipment and during the handling of blades Always disc...

Page 43: ... do not try to pull the blade out of a cut Let the blade do the work as you would any other cutting tool Finding the proper angle for Quantum Flex Air trimming will become easier as the operator gains experience using the tool As with any meat cutting tool your speed and efficiency is only as good as the blade sharpness In order to achieve maximum unit and operator efficiency it is recommended tha...

Page 44: ...actory ground angle will round over the edge and make re sharpening more difficult Use the steel lightly and always make the last pass of the steel on the inside surface of the blade Steeling can be accomplished with much greater consistency with the use of the specially designed Edge Master Steels See Section 7 Blade Sharpening and Steeling Equipment or contact your Regional Manager or Bettcher I...

Page 45: ...r rolling of the edge The inside edge of the blade should be steeled only with the special steeling device mounted on the inside diameter of the blade housing This is accomplished as follows Hold the Whizard special steel on the bottom edge of the blade and the handpiece in your normal operating hand with the blade down or away from you At the same time lightly push down with your thumb on the pus...

Page 46: ...m clockwise about 1 8 of a turn until it locks the housing in the open position Remove the blade from the blade housing Blade Installation Small Tools Models 350 360 440 500 505 564 620 625 Insert a new blade into the housing Turn the cam counter clockwise about 1 8 of a turn to close the blade housing Tighten the two blade housing mounting screws The blade should rotate freely WARNING Make certai...

Page 47: ...have 2 slots in the housing NOTE A slight tension on the left cover screw will allow the blade housing to stay open on its own Blade Installation Large Tools Models 750 850 1000 1300 1400 1500 1850 1880 Turn the tool over so the blade side is up Spread open the blade housing with a screwdriver NOTE A slight tension on the left cover screw will allow the blade housing to stay open on its own Insert...

Page 48: ...d slightly spreading open the housing Check the housing for proper running clearance and retighten the left cover screw to 35 in lb 4 N m Use of the Bettcher torque wrench kit is recommended Refer to Section 7 Tools Blade is too loose If the blade is too loose in the housing adjustments can be made by slightly loosening the left cover retaining screw and squeezing the housing lightly Check the hou...

Page 49: ...rimVac Handpiece Maintenance 5 28 Disassembly of the Quantum Flex Trimvac Handpiece 5 28 Vacuum Hose Removal for Quantum Flex TRIMVAC Handpiece 5 29 Vacuum Hose Bracket Removal Quantum Flex TRIMVAC Handpiece 5 30 Hose Adapter and Cover Removal for Quantum Flex TRIMVAC Handpiece 5 31 Blade Sharpening of Quantum Flex TRIMVAC Handpiece 5 32 Hose Adapter and Cover Installation for Quantum Flex TRIMVAC...

Page 50: ...ly of Air Motor 5 55 Valve and Hose Assembly Maintenance 5 58 Required Tools for Valve and Hose Assembly Maintenance 5 58 Inspection of Valve and Hose Assembly 5 58 Disassembly of Valve and Hose 5 59 Assembly of Valve and Hose 5 60 Quick Start Valve and Hose Assembly Maintenance 5 61 Required Tools for Quick Start Valve and Hose Assembly Maintenance 5 61 Inspection of Valve and Hose Assembly 5 61 ...

Page 51: ...e glove should be used when operating this equipment and during the handling of blades Always disconnect air supply and remove tool from hose assembly prior to servicing The Quantum Flex Air Trimmer was designed to allow quick and easy removal of the handpiece from the hose assembly This allows the trimmer to be removed from the hose assembly while still on the production line The hose assembly ca...

Page 52: ... from Hose Assembly While holding the handpiece grip the knob assembly with the opposite hand Rotate the knob assembly 90 and pull the hose assembly from the handpiece Place the cap over the end of the handpiece to protect the handle and protect the motor from water damage Grease Cup Lever Knob Assembly Handpiece Cap Handpiece C O M P A N Y C O N F I D E N T I A L ...

Page 53: ...ed Step 2 Removal Disassembly of the Depth Gauge from the Cover Loosen but do not remove the depth gauge attachment screw s located inside the depth gauge Slide the depth gauge upward until the depth gauge clamp s slide out of the cover plate grooves Depth Gauge Clamps Depth Gauge Attachment Screws Depth Gauge C O M P A N Y C O N F I D E N T I A L ...

Page 54: ... supply prior to servicing Step 3 Blade Removal Small Tools Models 350 360 440 500 505 564 620 625 Hold the tool in your hand with the blade edge facing upward Loosen the two blade housing mounting screws Using nut driver turn the cam clockwise about 1 8 of a turn until it locks the housing in the open position Remove the blade from the blade housing Hold the tool with the blade side up Loosen onl...

Page 55: ...upply prior to servicing Step 3 Blade Removal Large Tools Models 750 850 1000 1300 1400 1500 1850 1880 Hold the tool in your hand Loosen only the left cover retaining screw Item 1 With a screwdriver held in the opposite hand insert the screwdriver in the housing slot Item 2 Using the frame as the support point Item 3 spread open the housing The blade should fall out NOTE Some tools have 2 slots in...

Page 56: ...h cover retaining screws until the cover is free The cover retaining screws do not need to be completely removed from the frame to remove the cover Pull the pinion out of the frame Step 4 Remove the Blade Housing and Cover Plate Large Tools Only Loosen cover retaining screws until the cover is free NOTE The screws will stay in the frame Remove the blade housing Pull the pinion out of the frame FIN...

Page 57: ... Continued Step 5 Cam Removal from the Cam Plate Assembly Small Tools Only Models 350 360 440 500 505 564 620 625 Position the cam and cam plate assembly so that the small tabs located on the cam are facing upward Using a flat blade screwdriver turn the cam counter clockwise 1 4 turn and remove the cam C O M P A N Y C O N F I D E N T I A L ...

Page 58: ... bearing is not a press fit this will work in most cases If the bearing will not come out it may be necessary to run a tap into the bearing and pull on the tap If this is done then the bearing must be replaced due to damage A bearing removal tool is available for large and small tool models Order part number 184983 for large tool models and 107330 for small tool models The handpiece is now complet...

Page 59: ...ndpiece Continued Step 7 Remove Drive Adapter Pull the drive adapter out of the frame Step 8 Remove Frame from Power Unit Remove attachment screw from inside the frame using the supplied hex wrench Remove the frame from the power unit Drive Adapter Retaining Ring Hex Wrench Frame Attachment Screw C O M P A N Y C O N F I D E N T I A L ...

Page 60: ...ys disconnect power and remove the tool from the driveline or flexshaft and casing assembly prior to servicing Do not adjust handle or thumb support with the trimmer running or with blade installed After sharpening blade all abrasive dust must be completely removed from the handpiece Disassemble the unit and carefully wash each piece with hot soapy water and a small brush Prior to assembly be sure...

Page 61: ...r up and down the housing is NOT acceptable and needs replaced Large Tool Models 750 850 1000 1300 1400 1500 1850 1880 Inspect the inner diameter of the housing for wear When holding the housing with a new blade installed if the split in the housing touches the other side and the blade is still loose the housing needs to be replaced If a gap is seen the housing is acceptable Pinion Gear Check for ...

Page 62: ...Models 625 505 850 880 1850 1880 1000 1300 1400 and 1500 Inspect the surface condition of the carbide steel If chipped or cracked it should be replaced Make sure the steeling device and the plunger are free to move The plunger and steel should be cleaned and oiled with mineral oil in order to keep free movement and prevent build up of dirt Depth Gauge Disc Gauge Clamps Models 625 505 850 880 1850 ...

Page 63: ...Whizard Model 214 Blade Sharpener International Only or Bettcher AutoEdge at the end of each work day Be sure to clean the blade first to remove all grease or meat particles which could coat the stone and greatly reduce its effectiveness In the event the stone becomes coated simply scrub it using hot soapy water Hand Stoning Models 360 625 505 850 880 1850 1880 1000 1300 1400 and 1500 With the tri...

Page 64: ...ring Apply a small amount of Whizard Special Grease to the frame o rings With a twisting motion install the grease ring onto the frame over the o rings Be careful not to squeeze the o rings out of their grooves or they could be trapped and damaged Rotate the grease cup to the desired position Step 2 Spacer Ring Select the spacer ring or optional support If the spacer ring is used Slide the spacer ...

Page 65: ... should be located on the opposite side of the grease cup Thumb Support Angle Adjustment Lift up on the front of the thumb support until the lug comes out of the notch underneath the thumb support Rotate the thumb rest to a new position Push the thumb rest back down to seat the lug into a new notch NOTE It may be necessary to rotate the grease cup to a new position to adjust the thumb support to t...

Page 66: ...lines on the frame NOTE The handle can be adjusted to suit the operator and the work station by pulling the power unit back away from the frame and re locating it on another set of notches on the frame Step 5 Attachment Screw Insert the attachment screw in the frame Tighten the attachment screw FIRMLY using the supplied hex wrench NOTE Recommended torque of 50 60 lb in 5 6 6 8 N m for Small Tools ...

Page 67: ...sit flush against the attachment screw when properly aligned Step 7 Install Bearing Small Tools Push the handpiece bearing in the frame bore and align the small hole through the bearing wall with the slot in the frame This will align the correct flat on the bearing with the flat in the frame Installing the bearing upside down will damage the bearing when the cover plate is tightened down DO NOT fo...

Page 68: ...stment Continued Step 7 Install Bearing Large Tools Push the handpiece bearing in the frame bore and align the bearing slot with the frame pin The bearing should go in with minimal effort and not require pressing DO NOT force the bearing in If it does not go in check frame and bearing for damage or build up BEARING PIN SLOT C O M P A N Y C O N F I D E N T I A L ...

Page 69: ...inion to seat it flush with the bearing Step 9 Install Blade Housing Finger Guard Cam Plate Assembly and Cover Plate Small Tools Models 350 360 440 500 505 564 620 625 Place the cover on the frame and tighten the cover retaining screws Place the blade housing on the frame and then place the cam plate assembly and finger guard on the housing Using a nut driver wiggle the cam hex and apply a small a...

Page 70: ...Blade Housing and Cover Plate Installation Large Tools Models 750 850 1000 1300 1400 1500 1850 1880 Set the blade housing on the frame and put the cover plate on While holding the cover plate firmly against the housing and frame start the two cover retaining screws Tighten the screws lightly BLADE HOUSING COVER PLATE PINION FRAME COVER RETAINING SCREWS 2 C O M P A N Y C O N F I D E N T I A L ...

Page 71: ...ble and the curve is facing away from you Apply a small amount of WhizLube Spray on each of the two spring wires Refer to Section 7 With small tabs facing upward insert the cam into the cam plate assembly positioning the cam slot as shown Note The location of the chamfer on the cam is at the top left Using a flat blade screwdriver apply a light downward force and turn the cam clockwise about 1 4 t...

Page 72: ...osen the two blade housing mounting screws if they are not loose already Using nut driver turn the cam clockwise about 1 8 of a turn until it locks the blade housing in the open position Insert a new blade into the housing Turn the cam counter clockwise about 1 8 of a turn to close the blade housing Tighten the two blade housing mounting screws The blade should rotate freely WARNING Make certain t...

Page 73: ...en on its own Insert a new blade in the housing Loosen the left cover retaining screw so the housing will close Adjust the housing for proper running clearance The blade should turn freely with a slight side to side motion This leaves room for the grease WARNING Make certain that the blade is free to rotate in the housing If the blade does not turn freely it may cause the tool to rotate in the han...

Page 74: ... Continued Models 750 850 1000 1300 1400 1500 1850 1880 Blade is too loose If the blade is too loose in the housing adjustments can be made by slightly loosening the left cover retaining screw and squeezing the housing lightly Check the housing for proper running clearance and retighten the left cover screw to 35 in lb 4 N m Use of the Bettcher torque wrench kit is recommended C O M P A N Y C O N ...

Page 75: ...t and Adjustment Continued Step 12 Install Depth Gauge Optional Loosen depth gauge attachment screws Slide depth gauge onto the cover Adjust the depth gauge to the desired height See Depth Gauge Adjustment for more information Tighten the depth gauge attachment screw s Depth Gauge Mounting Screws Cover Depth Gauge C O M P A N Y C O N F I D E N T I A L ...

Page 76: ...quired Tools for Quantum Flex TrimVac Handpiece Maintenance 1 3 32 hex wrench supplied with the Quantum Flex TRIMVAC 1 3 8 hex wrench supplied with the Quantum Flex TRIMVAC Disassembly of the Quantum Flex Trimvac Handpiece Disassembly is identical to the standard Small Quantum Flex Air Handpiece with the exception of the following Hose Removal Vacuum Hose Bracket Removal Hose Adapter and Cover Rem...

Page 77: ...ose Removal for Quantum Flex TRIMVAC Handpiece Step 1 Remove Vacuum Hose Slide the Quantum Flex Air hose out of the clips on the vacuum hose Repeat for each clip Loosen the screw on the hose clamp Slide the vacuum hose off of the hose adapter Slide the hose out of the vacuum hose bracket C O M P A N Y C O N F I D E N T I A L ...

Page 78: ...uctions and Parts List Manual No 107193 November 1 2018 Vacuum Hose Bracket Removal Quantum Flex TRIMVAC Handpiece Step 1 Remove Vacuum Hose Bracket Loosen the hose bracket screws Slide the hose bracket off of the power unit C O M P A N Y C O N F I D E N T I A L ...

Page 79: ...RIMVAC Handpiece Step 1 Remove Hose Adapter and Cover Quantum Flex Air TRIMVAC 18 Loosen the 2 cover retaining screws from the frame to remove the cover and the hose adapter Step 1 Remove Hose Adapter and Cover Quantum Flex Air TRIMVAC 45 Loosen the 2 cover retaining screws from the frame to remove the cover and the hose adapter C O M P A N Y C O N F I D E N T I A L ...

Page 80: ... handpiece Disassemble the unit and carefully wash each piece with hot soapy water and a small brush Quantum Flex TRIMVAC 45 Sharpening The blade should be sharpened daily with the use of a Whizard Model 210 Universal Blade Sharpener a Whizard Model 214 Blade Sharpener Bettcher AutoEdge or by hand stoning Clean all grease and meat particles from the blade before sharpening Sharpening blades that h...

Page 81: ...sary to remove the finger guard from the Quantum Flex Air TrimVac 18 before using the TrimVac18 Sharpener Refer to Section 5 Disassembly of Handpiece Small Tools With the trimmer running insert the blade into the TRIMVAC Sharpener The plastic cap on the top of the sharpener will guide the handpiece into the sharpener Press the blade lightly onto the sharpening and steeling rods for a few seconds C...

Page 82: ...ntum Flex TRIMVAC Handpiece Step 1 Install Hose Adapter and Cover Quantum Flex Air TRIMVAC 18 Attach the hose adapter and cover to the frame using the 2 cover retaining screws Step 1 Install Hose Adapter and Cover Quantum Flex Air TRIMVAC 45 Attach the hose adapter and cover to the frame using the 2 cover retaining screws C O M P A N Y C O N F I D E N T I A L ...

Page 83: ...t 5 35 Vacuum Hose Bracket Installation for Quantum Flex TRIMVAC Handpiece Step 1 Install Vacuum Hose Bracket Slide the hose bracket onto the power unit Align the flat on the vacuum hose bracket with the lever relief groove on the power unit Tighten the hose bracket screws C O M P A N Y C O N F I D E N T I A L ...

Page 84: ...Installation for Quantum Flex TRIMVAC Handpiece Step 1 Attach Vacuum Hose Slide the vacuum hose through the vacuum hose bracket Slide the vacuum hose onto the hose adapter Tighten the hose clamp screw Slide the Quantum Flex Air hose into the clips on the vacuum hose Repeat step for each clip C O M P A N Y C O N F I D E N T I A L ...

Page 85: ...upplied with your Quantum Flex Air Trimmer Disassembly of Power Unit Step 1 Remove Cap Remove the cap NOTE Do not discard the cap Step 2 Unscrew Retainer Unscrew the retainer using the supplied spanner wrench The retainer is a left handed thread and must be turned to the right clockwise to unscrew Cap Power Unit Spanner Wrench Retainer Power Unit Spanner Wrench C O M P A N Y C O N F I D E N T I A ...

Page 86: ... head air motor adapter plate muffler and retainer out of the handle The parts should slide out easily If the parts do not slide out tap the handle lightly against a plastic block to dislodge the parts STEP 4 Separate Seal Plate And Gear Head Assembly Separate the seal plate and gear head assembly from the air motor adapter plate muffler and retainer Handle Seal Plate Gear Head C O M P A N Y C O N...

Page 87: ...e the seal plate from the top of the gear head Insert a screwdriver between the seal plate and ring gear and twist to remove the seal plate Step 6 Separate Remaining Components Separate air motor adapter plate muffler and retainer Air Motor Retainer Muffler Adapter Plate Seal Plate Screw Driver Gear Head Air Motor Adapter Plate Muffler Retainer C O M P A N Y C O N F I D E N T I A L ...

Page 88: ...ter every 80 hours of use Handle Clean the handle with warm soapy water and a soft brush Remove any build up from the grooves Rinse the handle and dry thoroughly Inspect the handle for the following and replace if damage is detected Inspect the handle grip for tears cuts or wear Inspect the handle grooves for nicks or wear Inspect the handle I D for dents Grip Groove 2 C O M P A N Y C O N F I D E ...

Page 89: ...ad by rotating the shaft If the shaft does not rotate replace the gear head If you feel a rough or gritty resistance while rotating the shaft replace the gear head Re grease gear head with Max Z Lube grease every 80 hours of use Squeeze grease in through the rotor shaft hole in the bottom of the gear head Continue to supply grease until clean grease comes out of the grease holes in the ring gear T...

Page 90: ...rn out teeth are indicated by rounded off or pointed tops on the teeth Look for cracked or broken gear teeth Inspect the upper bearing plate I D and O D for nicks dents or wear Inspect the vanes for chipped or broken tips by looking through the exhaust ports and rotating the shaft to see all five vanes Inspect the guide pin to verify it is not bent The shaft should rotate freely Lubricate the air ...

Page 91: ...e o ring if damaged Muffler Inspect the muffler for broken or protruding wires Replace the muffler if damaged Muffler may be cleaned with parts cleaner to remove build up Replace muffler if excessive build up prevents proper cleaning Retainer Inspect the retainer for cracks or chips Replace the retainer if damaged Inspect the retainer threads for damage Replace the retainer if damaged Note Do not ...

Page 92: ...E Use only Max Z Lube high performance lubricant Slide the seal plate over the gear head shaft and onto the gear head bearing Step 2 Align Gear Head and Air Motor Slide the gear head over the rotor shaft Align the top notches on the gear head and upper bearing plate Seat gear head in top plate Shaft Lubricate Seal I D Gear Head Upper Bearing Plate Align Notches Air Motor Gear Head C O M P A N Y C ...

Page 93: ...late over the pin in the air motor Align the exhaust notches on the adapter plate and the air motor Step 4 Slide Components Into Handle Slide components up into the handle Be careful not to let the components separate and become misaligned While holding the components in place turn the handle over Pin Adapter Plate Exhaust Notches Air Motor Handle Components C O M P A N Y C O N F I D E N T I A L ...

Page 94: ...stall Retainer Screw the retainer firmly into the power unit using the supplied spanner wrench The retainer is a left hand thread and must be turned to the left counter clockwise to tighten NOTE Recommended torque of 25 30 lb in 2 8 3 4 N m IMPORTANT Be careful not to cross thread the retainer This will cause poor motor performance Muffler Muffler Installed Retainer Spanner Wrench C O M P A N Y C ...

Page 95: ...st 5 47 Assembly of Power Unit Continued Step 7 Grease Power Unit Grease the inside of the handle and the inside of the adapter plate with Max Z Lube Step 8 Install Cap Slide the cap over the end of the power unit Grease Inside of Adapter Plate Grease Inside of Handle Cap C O M P A N Y C O N F I D E N T I A L ...

Page 96: ...eal Step 1 Remove Seal Use a small flat head screwdriver to pry the seal out of the seal plate Step 2 Install Seal Apply a small amount of Max Z Lube to ID of the seal plate NOTE Use only Max Z Lube high performance lubricant Press the seal into the seal plate The lip of the seal should curl into the seal plate Seal Plate Seal Screwdriver Lip Seal Lubricate I D Seal Seal Seal Plate C O M P A N Y C...

Page 97: ...ovember 1 2018 Maintenance Quantum Flex Air Operating Instructions and Parts List 5 49 Air Motor Maintenance Required Tools for Air Motor Maintenance 1 Hammer 1 Quantum Flex Air Maintenance Kit C O M P A N Y C O N F I D E N T I A L ...

Page 98: ...Bearing Plate and Bearing Place upper bearing plate removal clamps around the upper bearing plate and place this assembly into the cup assembly in the maintenance kit Place gear teeth cap over rotor gear teeth Using a hammer tap the gear teeth until the rotor is removed from the upper bearing plate Pull the upper bearing out of the upper bearing plate C O M P A N Y C O N F I D E N T I A L ...

Page 99: ...nance Quantum Flex Air Operating Instructions and Parts List 5 51 Vane 5 Disassembly of Air Motor Continued Step 2 Remove Cylinder Slide the cylinder off the rotor Step 3 Remove Vanes Remove the vanes from the slots C O M P A N Y C O N F I D E N T I A L ...

Page 100: ...earing plate removal clamps Be sure the plate sits flush on the clamps The alignment pin in the lower bearing will sit between the clamps Place the small diameter of the rotor removal punch on the end of the rotor shaft Using a hammer tap the rotor removal punch until the rotor is removed from the lower bearing plate Pull the bearing out of the lower bearing plate Slide the spacer off of the rotor...

Page 101: ...he upper bearing plate if damaged Inspect the alignment pin to be sure it is not bent Replace the upper bearing plate if damaged Clean and dry the part thoroughly Cylinder Inspect the cylinder I D for grooves If the grooves are more than 002 05mm deep replace the cylinder Clean and dry the part thoroughly Vanes Inspect the vanes for chipped or broken tips Replace if damaged Inspect the vanes for g...

Page 102: ...e wear If the gear teeth are worn to a sharp point replace the rotor Clean and dry the part thoroughly Spacer Inspect the spacer for nicks or cracks Replace if damaged Clean and dry the part thoroughly Lower Bearing Plate Inspect the I D and O D for nicks dents or wear Replace the lower bearing plate if damaged Inspect the alignment pin to be certain it is not bent Replace the lower bearing plate ...

Page 103: ...ring plate with bearing in the air motor assembly tool Line up the pin in the lower bearing plate with the clearance hole in the air motor assembly tool Insert the spacer into the lower bearing plate Insert the small shaft of the rotor into the spacer Slide the bearing tool over the rotor shaft Using a hammer tap the bearing tool until the rotor is fully seated in the lower bearing plate C O M P A...

Page 104: ... plate Slide the cylinder over the rotor The alignment pin in lower bearing plate will slide into the alignment hole in the cylinder Step 3 Install Vanes Slide the vanes 5 into the slots 5 Note Vanes should be aligned with the curved side towards the rotor center Vane length should match the length of the rotor slot Do not use the standard Whizard AirMax vane kit in the Quantum Flex Air Vane 5 C O...

Page 105: ...ing plate over the rotor shaft The alignment pin in the upper bearing plate will slide into the alignment hole in the cylinder Slide the upper bearing over the rotor shaft Place the bearing tool on the upper bearing Using a hammer tap the bearing tool until the upper bearing plate is fully seated on the cylinder The rotor will spin freely when properly assembled C O M P A N Y C O N F I D E N T I A...

Page 106: ...e and Hose Assembly Connect the valve and hose assembly to the FRL at 90 100 psi If air leaks around the plug assembly replace the valve assembly If the valve body is dented nicked or scratched replace the valve assembly If air can be felt leaving the muffler replace the hose assembly If the exhaust hose is cut torn or nicked replace the exhaust hose If the muffler is dirty or clogged replace the ...

Page 107: ...tep 1 Disconnect Exhaust Hose Remove the hose clamp Slide the exhaust hose off of the flange Step 2 Disconnect Pressure Hose Unscrew the nut assembly from the compression fitting Slide the pressure hose off of the compression fitting Hose Clamp Flange Exhaust Hose Nut Assembly Pressure Hose Compression Fitting C O M P A N Y C O N F I D E N T I A L ...

Page 108: ...t Pressure Hose Slide the nut assembly over the pressure hose Slide the pressure hose onto the compression fitting Screw the nut firmly onto the compression fitting Step 2 Connect Exhaust Hose Slide the exhaust hose onto the flange Install hose clamp Nut Assembly Pressure Hose Exhaust Hose Hose Clamp Compression Fitting C O M P A N Y C O N F I D E N T I A L ...

Page 109: ...using plug replace the o ring on the housing plug If air leaks around the valve stem replace the lower valve stem o ring If air leaks through the valve tube replace the upper valve stem o ring If replacing the valve stem o rings does not fix the air leak replace the valve body assembly If the valve tube is dented nicked or scratched replace the valve body assembly If air can be felt leaving the mu...

Page 110: ...k Start Valve and Hose Step 1 Disconnect Exhaust Hose Remove the hose clamp Slide the exhaust hose off of the flange Step 2 Disconnect Pressure Hose Unscrew the disconnect fitting from the inlet fitting Hose Clamp Flange Exhaust Hose Inlet Fitting Inlet Fitting Disconnect Fitting Disconnect Fitting C O M P A N Y C O N F I D E N T I A L ...

Page 111: ...uick Start Valve and Hose Step 1 Connect Pressure Hose Screw the disconnect fitting into the inlet fitting Step 2 Connect Exhaust Hose Slide the exhaust hose onto the flange Install the hose clamp Exhaust Hose Inlet Fitting Disconnect Fitting Inlet Fitting Disconnect Fitting Flange Hose Clamp C O M P A N Y C O N F I D E N T I A L ...

Page 112: ...g Adjust blade housing Handpiece bearing not installed correctly No clearance between face of pinion gear and blade housing causing mechanical bind Reinstall the bearing correctly Power Unit seal worn Air blowing through front of Power Unit Replace Seal and O Ring in Power Unit Blade Will Not Rotate Blade housing is too tight Adjust blade housing Blade Skips Blade too loose in blade housing Adjust...

Page 113: ...d Replace adapter plate Air motor bearings are seized Replace air motor or bearing Vanes are broken or worn Replace all 5 vanes Gear head is seized Replace gear head Motor Runs but Blade Does Not Turn Teeth on pinion worn Replace pinion Teeth on blade worn Replace blade Drive adapter worn Replace drive adapter Drive adapter missing Install drive adapter Motor and gear head not engaged Properly eng...

Page 114: ...t in blade housing Adjust blade housing Drive adapter worn Replace drive adapter Motor and gear head not engaged Properly engage air motor and gear head Teeth on rotor worn Replace air motor or rotor Gear head worn Replace gear head Gear head not properly greased Grease gear head Air supply hose leaks Replace hose assembly Retainer is cross threaded Remove retainer and screw in properly Adapter pl...

Page 115: ...2018 Cleaning Quantum Flex Air Operating Instructions and Parts List 6 1 Section 6 Cleaning CONTENTS OF THIS SECTION Periodic Cleaning During Use 6 2 Cleaning after Daily Use 6 2 Cleaning Solutions 6 2 C O M P A N Y C O N F I D E N T I A L ...

Page 116: ...otor during cleaning Fully disassemble the Quantum Flex Air Trimmer head assembly and clean each part thoroughly with a brush and cleaner For best results clean the Quantum Flex Air Trimmer with Bettcher EXTRA Heavy Duty Cleaner diluted according to the directions on the container After cleaning rinse each part thoroughly with water and dry Assemble the head assembly per instructions in Section 5 ...

Page 117: ...Quantum Flex TrimVac 45 Head Assembly 7 16 500 Quantum Flex Air Head Assembly 7 18 505 Quantum Flex Air Head Assembly 7 20 564 Quantum Flex Air Head Assembly 7 22 750 Quantum Flex Air Head Assembly 7 24 850 Quantum Flex Air Head Assembly 7 26 880 B Quantum Flex Air Head Assembly 7 28 880 S Quantum Flex Air Head Assembly 7 30 1850 Quantum Flex Air Head Assembly 7 32 1880 Quantum Flex Air Head Assem...

Page 118: ...eaning Equipment 7 47 Cleaning Solution 7 47 Complete Power Unit Assembly 7 48 Complete Air Motor Assembly 7 50 Complete Valve and Hose Assembly 7 52 Complete Valve and Hose Assembly Continued 7 53 Complete Quick Start Valve and Hose Assembly 7 54 Tools and Maintenance Kit 7 56 BETTCHER INDUSTRIES INC PROUDLY MANUFACTURES QUALITY PARTS FOR YOUR BETTCHER EQUIPMENT FOR OPTIMUM PERFORMANCE OF YOUR BE...

Page 119: ...Service Parts Manual No 107193 November 1 2018 Service Parts Quantum Flex Air Operating Instructions and Parts List 7 3 THIS PAGE INTENTIONALLY LEFT BLANK C O M P A N Y C O N F I D E N T I A L ...

Page 120: ...Service Parts 7 4 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 350 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 121: ...1 2 Frame 107192 1 3 Attachment Screw 106825 1 4 Drive Adapter Assembly 106818 1 5 Bearing 104943 1 6 Pinion 104902 1 7 Cover 107142 1 8 Cover Retaining Screw 107222 2 9 Blade 107188 1 10 Blade Housing 106576 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14 ...

Page 122: ...Service Parts 7 6 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 360 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 123: ...1 2 Frame 107192 1 3 Attachment Screw 106825 1 4 Drive Adapter Assembly 106818 1 5 Bearing 104943 1 6 Pinion 104902 1 7 Cover 107142 1 8 Cover Retaining Screw 107222 2 9 Blade 105546 1 10 Blade Housing 106576 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14 ...

Page 124: ...Service Parts 7 8 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 Quantum Flex TrimVac 18 Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 125: ...Pinion 104902 1 7 Cover 107142 1 8 Cover Retaining Screw 107316 2 9 Blade 107223 1 10 Blade Housing 106576 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14 Power Unit 106806 1 15 Cam 106602 1 16 Cam Plate Assembly 106557 1 17 Finger Guard 106589 1 18 Vacuum ...

Page 126: ...Service Parts 7 10 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 440 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 127: ... 1 2 Frame 107192 1 3 Attachment Screw 106825 1 4 Drive Adapter Assembly 106818 1 5 Bearing 104943 1 6 Pinion 104902 1 7 Cover 107141 1 8 Cover Retaining Screw 107222 2 9 Blade 107187 1 10 Blade Housing 106577 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14...

Page 128: ...Service Parts 7 12 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 620 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 129: ... 1 2 Frame 107192 1 3 Attachment Screw 106825 1 4 Drive Adapter Assembly 106818 1 5 Bearing 104943 1 6 Pinion 104902 1 7 Cover 107139 1 8 Cover Retaining Screw 107222 2 9 Blade 107185 1 10 Blade Housing 105366 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14...

Page 130: ...Service Parts 7 14 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 625 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 131: ... Attachment Screw 106825 1 4 Drive Adapter Assembly 106818 1 5 Bearing 104943 1 6 Pinion 104902 1 7 Cover 107174 1 8 Cover Retaining Screw 107222 2 9 Blade 104835 1 10 Blade Housing 105366 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14 Power Unit 106806 1 ...

Page 132: ...Service Parts 7 16 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 Quantum Flex TrimVac 45 Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 133: ...6 Pinion 104902 1 7 Cover 107174 1 8 Cover Retaining Screw 183376 2 9 Blade 104835 1 10 Blade Housing 105366 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14 Power Unit 106806 1 15 Cam 106602 1 16 Cam Plate Assembly 106557 1 17 Finger Guard 106589 1 18 Vacuu...

Page 134: ...Service Parts 7 18 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 500 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 135: ... 1 2 Frame 107192 1 3 Attachment Screw 106825 1 4 Drive Adapter Assembly 106818 1 5 Bearing 104943 1 6 Pinion 104902 1 7 Cover 107140 1 8 Cover Retaining Screw 107222 2 9 Blade 107186 1 10 Blade Housing 106596 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14...

Page 136: ...Service Parts 7 20 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 505 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 137: ... Attachment Screw 106825 1 4 Drive Adapter Assembly 106818 1 5 Bearing 104943 1 6 Pinion 104902 1 7 Cover 107241 1 8 Cover Retaining Screw 107222 2 9 Blade 105548 1 10 Blade Housing 106596 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14 Power Unit 106806 1 ...

Page 138: ...Service Parts 7 22 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 564 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 139: ... 1 2 Frame 107192 1 3 Attachment Screw 106825 1 4 Drive Adapter Assembly 106818 1 5 Bearing 104943 1 6 Pinion 104902 1 7 Cover 107244 1 8 Cover Retaining Screw 107222 2 9 Blade 107144 1 10 Blade Housing 107208 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14...

Page 140: ...Service Parts 7 24 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 750 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 141: ...ly 173208 1 Cup with Fitting 100999 1 2 Frame 107199 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 105533 1 6 Pinion 105443 1 7 Cover 105465 1 8 Cover Retaining Screw 188017 2 9 Blade 105042 1 10 Blade Housing 105445 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 ...

Page 142: ...Service Parts 7 26 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 850 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 143: ... 1 4 Drive Adapter Assembly 184120 1 5 Bearing 105533 1 6 Pinion 105443 1 7 Cover 105488 1 8 Cover Retaining Screw 188017 2 9 Blade 104834 1 10 Blade Housing 105445 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14 Power Unit 107055 1 15 Disc Gauge Kit 850S O...

Page 144: ...Service Parts 7 28 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 880 B Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 145: ... with Fitting 100999 1 2 Frame 107199 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 105533 1 6 Pinion 105443 1 7 Cover 105488 1 8 Cover Retaining Screw 188017 2 9 Blade 104834 1 10 Blade Housing 105445 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb...

Page 146: ...Service Parts 7 30 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 880 S Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 147: ... with Fitting 100999 1 2 Frame 107199 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 105533 1 6 Pinion 105443 1 7 Cover 105488 1 8 Cover Retaining Screw 188017 2 9 Blade 104834 1 10 Blade Housing 105445 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb...

Page 148: ...Service Parts 7 32 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 1850 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 149: ...tachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 105533 1 6 Pinion 105443 1 7 Cover 105489 1 8 Cover Retaining Screw 188017 2 9 Blade 105497 1 10 Blade Housing 105445 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14 Power Unit 107055 1 15 ...

Page 150: ...Service Parts 7 34 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 1880 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 151: ...with Fitting 100999 1 2 Frame 107199 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 105533 1 6 Pinion 105443 1 7 Cover 105489 1 8 Cover Retaining Screw 188017 2 9 Blade 105497 1 10 Blade Housing 105445 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb ...

Page 152: ...Service Parts 7 36 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 1000 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 153: ...g 105533 1 6 Pinion 105502 1 7 Cover 105529 1 8 Cover Retaining Screw 101046 2 9 Blade 104881 1 10 Blade Housing 105505 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14 Power Unit 107055 1 15 Disc Gauge Kit Optional X1000 Skinner S 183792 1 X1000 Fat F 18379...

Page 154: ...Service Parts 7 38 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 1300 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 155: ...1 6 Pinion 105502 1 7 Cover 105531 1 8 Cover Retaining Screw 101046 2 9 Blade 104882 1 10 Blade Housing 105505 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb Support 103251 1 14 Power Unit 107055 1 15 Disc Gauge Kit Optional X1300 Skinner S 183794 1 X1300 Fat F 183795 1 X1300...

Page 156: ...Service Parts 7 40 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 1400 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 157: ...with Fitting 100999 1 2 Frame 107200 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 105533 1 6 Pinion 105502 1 7 Cover 105531 1 8 Cover Retaining Screw 101046 2 9 Blade 104882 1 10 Blade Housing 105505 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb ...

Page 158: ...Service Parts 7 42 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 1500 Quantum Flex Air Head Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 159: ...with Fitting 100999 1 2 Frame 107200 1 3 Attachment Screw 184119 1 4 Drive Adapter Assembly 184120 1 5 Bearing 105533 1 6 Pinion 105502 1 7 Cover 105529 1 8 Cover Retaining Screw 101046 2 9 Blade 104881 1 10 Blade Housing 105505 1 11 Frame O rings 103388 2 12a Grease Ring 100961 1 12b Grease Spacer Ring 101614 1 13a Handle Spacer Ring 101130 1 13b Adjustable Thumb Support 101021 1 13c Fixed Thumb ...

Page 160: ...3631 14 oz Cartridge Whizard Grease 163328 25 pack 14 oz Cartridge Whizard Grease 100640 35 Pound Bucket Whizard Grease 113415 Grease Gun 113326 Planetary Gear Grease Gun Needle Nose 101316 Large Grease Cup Optional 102273 Grease Fitting 183631 Elbow Body Air Supply Equipment Part Number Description 173226 Filter Regulator Lubricator FRL Kit 185789 Replacement Filter Element 103386 Automatic Air C...

Page 161: ...List 7 45 Optional Blades Part Number Description 107053 X1850 Serrated Blade 105541 X1000 X1500 Serrated Blade 105542 X1300 X1400 Serrated Blade 107521 X350 Serrated Blade 107286 X350 Cone Blade 107224 XTV 18 Tapered 8 mm Blade 107278 XTV 14 Blade 107277 XTV 24 15 16 Blade C O M P A N Y C O N F I D E N T I A L ...

Page 162: ...ter 163073 625Whizard EdgeMaster 163076 750 Whizard EdgeMaster 163071 850 880 Whizard EdgeMaster 163069 1000 1500 Whizard EdgeMaster 163070 1300 1400 Whizard EdgeMaster 122740 Positioner Reel for Whizard EdgeMaster 107254 350 Bettcher EZ Edge Sharpener 183928 360 Bettcher EZ Edge Sharpener 107255 440 Bettcher EZ Edge Sharpener 183907 500 Bettcher EZ Edge Sharpener 183927 505 Bettcher EZ Edge Sharp...

Page 163: ... Device Kit 1400 and 1500 107166 Poultry Cover X350 X360 X440 X500 X564 X620 107183 Poultry Cover X505 X625 Cleaning Equipment Part Number Description 184334 Handpiece Cleaning Kit Contains the following 184335 Handpiece Cleaning Pick 184336 Stainless Steel Hand Brush 184337 Scrub Brush 184338 1 1 2 Diameter Tubing Brush 184339 Diameter Tubing Brush Cleaning Solution Part Number Description 184331...

Page 164: ...Service Parts 7 48 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 Complete Power Unit Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 165: ...1 Over molded Handle with O Ring 107057 106807 107020 107421 1 Handle O Ring Not shown Included with Item 1 122316 122316 122316 122316 1 2 Seal Block 184062 184062 184062 184062 1 3 Seal Kit 184427 184427 184427 184427 1 4 Gear Head Assembly 185935 185935 185935 185935 1 5 Air Motor Assembly 107017 107017 107017 107017 1 6 Adapter Plate Assembly 107019 107019 107019 107019 1 Adapter Plate O Ring ...

Page 166: ...Service Parts 7 50 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 Complete Air Motor Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 167: ... ITEM DESCRIPTION PART NUMBER QTY Complete Air Motor Assembly Includes Items 1 2 3 4 5 6 7 8 107017 1 Upper Bearing 185950 1 2 Upper Bearing Plate Assembly 185948 1 3 Cylinder 106161 1 4 Rotor 185944 1 5 Vane Kit Contains 5 Vanes 185790 1 6 Spacer 184043 1 7 Lower Bearing Plate Assembly 107018 1 8 Lower Bearing 184046 1 C O M P A N Y C O N F I D E N T I A L ...

Page 168: ...Service Parts 7 52 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 Complete Valve and Hose Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 169: ...Exhaust Fitting O Ring not shown 103388 1 6 Knob Assembly 184051 1 7 Swivel Fitting Assembly includes Swivel Fitting O Ring 184265 1 Swivel Fitting O Ring not shown 103388 1 8 Compression Fitting Kit Includes Items 8a 8b 8c 184260 1 8a O Ring 143434 1 8b Washer 184310 1 8c Compression Fitting 184240 1 9 Shoulder Screw 184065 1 10 Clamp 184053 1 11 Acorn Nut 184066 1 12 Lever 183108 1 13 Hose Assem...

Page 170: ...ervice Parts 7 54 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 Complete Quick Start Valve and Hose Assembly C O M P A N Y C O N F I D E N T I A L ...

Page 171: ... Lever Pin 185385 1 4 O Ring 122480 1 5 Housing Plug 185383 1 6 O Ring 143434 2 7 Valve Spring 163792 1 8 Valve Stem Assembly Includes Items 9 10 185356 1 9 O Ring 143328 1 10 O Ring 122481 1 11 Exhaust Fitting Assembly Includes Item 12 185366 1 12 O Ring 122480 1 13 Inlet Fitting 185368 1 14 Hose Assembly Includes Items 15 16 17 18 19 20 21 22 23 185369 1 15 1 8 NPT Fitting 143404 1 16 Pressure T...

Page 172: ...Service Parts 7 56 Service Parts Quantum Flex Air Operating Instructions and Parts List Manual No 107193 November 1 2018 Tools and Maintenance Kit C O M P A N Y C O N F I D E N T I A L ...

Page 173: ...nner Wrench 184134 1 2a Hex Wrench Large Tool 184128 1 2b Hex Wrench Small Tool 107325 1 3 Maintenance Kit Includes Items 4 5 6 7 8 9 185975 1 4 Base Assembly 185976 1 5 Rotor Removal Punch 184254 1 6 Gear Teeth Cap 185977 1 7 Bearing Tool 185978 1 8 Top Plate Removal Clamp 2 required 184255 2 9 Cup Assembly 184246 1 10 Torque Wrench Kit Not Shown 183900 1 C O M P A N Y C O N F I D E N T I A L ...

Page 174: ...C O M P A N Y C O N F I D E N T I A L ...

Page 175: ...nd Document Information Quantum Flex Air Operating Instructions and Parts List 8 1 Section 8 Contact and Document Information CONTENTS OF THIS SECTION Contact Addresses and Phone 8 2 Document Identification 8 2 Software and Duplication 8 3 C O M P A N Y C O N F I D E N T I A L ...

Page 176: ... 4535 Fax 011 41 41 348 0229 Bettcher do Brasil Comércio de Máquinas Ltda Av Fagundes Filho 145 Cj 101 102 São Judas São Paulo SP CEP 04304 010 BRASIL Tel 55 11 4083 2516 Fax 55 11 4083 2515 Visit our website at www bettcher com Document Identification Copies of this Operation Instruction may be ordered by quoting the Document ID as listed below Document ID Manual 107193 Document Description Opera...

Page 177: ...mation Quantum Flex Air Operating Instructions and Parts List 8 3 Software and Duplication For more information contact your local Representative or Bettcher Industries Inc Administrative Assistant Engineering Department PO Box 336 Vermilion Ohio 44089 USA C O M P A N Y C O N F I D E N T I A L ...

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