BENSHAW RSi GX Series Hardware Manual Download Page 156

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8.6.1

Motor Overheats

150

8 - Troubleshooting & Maintenance

CORRECT V/F PATTERN

CONSULT

FACTORY OR

MOTOR

SUPPLIER

INSTALL FORCED AIR

COOLING FOR MOTOR AND

SET FUN 03 TO BLOWER

COOLED

INCREASE MOTOR SIZE OR

REDUCE LOAD

DISABLE/ RECONFIGURE

DC INJECTION

CHECK MOTOR

DOES

MOTOR

RUN IN LOW

SPEED FOR

SIGNIFICANT

TIME?

IS V/F

PATTERN

CORRECT?

(FUN 09)

IS LOAD TOO

HEAVY FOR

MOTOR?

IS DC

INJECTION

APPLIED FOR

SIGNIFICANT

TIME?

IS OUTPUT

CURRENT

BALANCED?

Risk of Electric Shock

- Ensure all electrical power is removed before servicing.

DANGER

Summary of Contents for RSi GX Series

Page 1: ...Drive RSi GX Series Hardware Manual 1 0 to 5 0HP 230V 1 0 to 5 0HP 460V Benshaw retains the right to change specifications and illustrations in text without prior notification The contents of this doc...

Page 2: ...Incorporated ModBUS is a registered trademark of Schneider Electric DeviceNet is a registered trademark of the Open DeviceNet Vendor Association ODVA Metasys is a registered trademarkof Johnson Contro...

Page 3: ...d 8 Do not operate the switches with wet hands Doing so can result in electric shock 9 Electric shock can occur if the cable coating is damaged or if heavy objects than can cause excess stressare put...

Page 4: ...00V 15 2 8 RSi003GX 200 400V 16 2 9 RSi005GX 200 400V 17 3 RECEIVING AND INSTALLATION 20 3 1 Preliminary Inspection 20 3 2 Installation Precautions 20 3 3 Temperature Derating Information 22 3 4 Basic...

Page 5: ...ad 46 5 Parameter List 48 5 1 Drive Group 48 5 2 Function Group 1 FU1 49 5 3 Function Group 2 FU2 51 5 4 Input Output Group I O 54 6 Parameter Descriptions 58 6 1 Drive Group 58 6 2 Function Group 1 6...

Page 6: ...otective Functions 144 8 2 Fault Remedy 146 8 3 Precautions forMaintenance and Inspection 148 8 4 Check Points 148 8 5 Replacement Parts 148 8 6 Troubleshooting 149 8 6 1 Motor Overheats 150 8 6 2 Mot...

Page 7: ...1 Introduction 1...

Page 8: ...Measures Appendices Symbols There are 2 symbols used in this manual to highlight important information The symbols appear as the following Electrical Hazard that warns of situations in which a high vo...

Page 9: ...port personnel are available to conduct on site training on starter operations and troubleshooting Technical Support Benshaw technical support personnel are available at no charge to answer customer q...

Page 10: ...rt for RSi GX Series is available at no charge by contacting Benshaw s customer service department at one of the above telephone numbers A service technician is available Monday through Friday from 8...

Page 11: ...ent temperature is not less than 20 C 4 F or greater than 65 C 149 F Depending on the type of unit you have purchased check that you have received all the necessary parts The delivery package should i...

Page 12: ...ELB Select circuit breakers with care A large inrush current may flow in the drive at power on Magnetic Contactor Install it if necessary When installed do not use it for the purpose of starting or st...

Page 13: ...s LED Display RUN Button ENTER Button NPN PNP Select Switch Ground Terminal Cooling Fan Drive Nameplate Control Signal Terminals Connection for Remote Option Parameter Copying STOP RESET Button Detach...

Page 14: ...ront cover press both of the indented sides of the cover lightly and pull up To change the drive fan press both sides of the bottom cover lightly and pull out to the side Disconnect the fan wire 8 1 I...

Page 15: ...2 Technical Specifications 9...

Page 16: ...ixxxGX 2 001 002 003 005 Motor Rating1 HP 1 2 3 5 KW 0 75 1 5 2 2 3 7 Output Ratings Capacity kVA 2 1 9 3 0 4 5 6 1 FLA A 3 5 8 12 16 Max Frequency 400 Hz 4 Max Voltage 3f 200 230V5 Input Ratings Rate...

Page 17: ...selectable See page 3 6 FWD REV RUN Emergency stop Fault reset Jog operation Multi step Frequency High Mid Low Multi step Accel Decel High Mid Low DC braking at stop 2nd motor select Frequency UP Dow...

Page 18: ...ble gas oil mist or dust Table 1 200VAC Models 400VAC Models Voltage input 3f 200 230VAC 10 15 3f 380 480VAC 10 15 Line frequency 50 60Hz 5 DC bus voltage for Overvoltage trip Dynamic Brake activation...

Page 19: ...rs z Note For derating above 10 000ft consult Benshaw Thermal Derating 2 5 Thermal Derating The ambient operating temperature range of the RSi GX is as follows NEMA 1 0 40 C 13 2 TECHNICAL SPECIFICATI...

Page 20: ...T RESET STOP SET RUN FWD REV W1 A A H1 W1 B H D W Model HP kW W mm W1 mm H mm H1 mm D mm F A mm B mm Kg RSi001GX 2 4 1 0 0 75 70 2 76 65 5 2 58 128 5 04 119 4 69 130 5 12 4 0 4 5 0 18 4 0 0 16 0 77 1...

Page 21: ...STOP RESET REV ENT FWD W H D W1 W1 A B A1 H1 Model HP kW W mm W1 mm H mm H1 mm D mm F A mm B mm Kg RSi002GX 2 4 2 0 1 5 100 3 94 95 5 3 76 128 5 04 120 4 72 130 5 12 4 5 4 5 0 18 4 5 0 18 1 12 2 47lb...

Page 22: ...UN REV FWD STOP RESET C W1 B B H1 A L W D H Model HP kW W mm W1 mm H mm H1 mm D mm F A mm B mm Kg RSi003GX 2 4 3 0 2 2 140 5 51 132 5 20 128 5 04 120 5 4 74 155 6 10 4 5 4 5 0 18 4 5 0 18 1 84 4 06lb...

Page 23: ...mm W1 mm H mm H1 mm D mm F A mm B mm Kg RSi005GX 2 4 5 0 3 7 140 5 51 132 5 20 128 5 04 120 5 4 74 155 6 10 4 5 4 5 0 18 4 5 0 18 1 89 4 17lb z Note For single phase operation consult factory Unit mm...

Page 24: ...Notes 18 2 TECHNICAL SPECIFICATIONS...

Page 25: ...3 Receiving and Installation 19...

Page 26: ...ons 3 2 Installation Precautions Improper installation of the RSi GX Microdrive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Failure to...

Page 27: ...bient temperature below the permissible range Install the drive using appropriate sized screws or bolts to insure the drive is firmly fastened z Note Take caution on proper heat ventilation when insta...

Page 28: ...lled in a panel install it where heat dissipation is properly made to keep the panel ambient temp within the permissible range 2 This derating curve is based on drive rated current when the rated moto...

Page 29: ...0 10V Power supply for speed signal 10V Potentiometer Sheild Sheild Forward Run Stop 24V Output Output Frequency Meter 0 10V pulse Common for AM Fault Output Relay lless than AC250V 1A lless than DC3...

Page 30: ...0 230V AC for 200V class units and 380 460V AC for 400V class units 1 Phase input terminals R and T S T U 3 Phase Power Output Terminals to Motor V W B1 Dynamic Braking Resistor Connection Terminal B2...

Page 31: ...quency setting Maximum output is 12V 100mA Potentiometer 1 5kohm V1 Input terminal for voltage operation Used for frequency reference and uses 0 10V for input Maximum input voltage 12 12V input I Inpu...

Page 32: ...away from the drive The total wiring length should also be less than 500m when more than one motor is connected to the drive Do not use a 3 wire cable for long distances Connect only the recommended b...

Page 33: ...that is listed in the following table and as short as possible Connect the grounding point as near to the drive as possible Use the Type 3 grounding method Ground impedance Below 100W for 230V class...

Page 34: ...d lengths may adversely effect the performance of the motor The voltage of the pulses at the motor terminals can be almost double the input voltage of the drive This in turn can cause additional stres...

Page 35: ...copper tapes of equal cross section should be used A central grounding or earthing point should be used for interference suppression Route the ground cables radially from this point star connection Av...

Page 36: ...RSi SG drive has isolated control inputs If the signal run exceeds 9 meters 30ft a 0 20mA or 4 20mA signal should be used as it will have better noise immunity than a low level voltage signal Other lo...

Page 37: ...o terminal screws Loose terminal screws can cause a short circuit or other malfunction Over tightening the terminal screws bolts may permanently damage the terminals Motor should be connected to the U...

Page 38: ...akers 32 3 RECEIVING AND INSTALLATION DC 24 V P1 CM C M S8 NPN SW S8 R R R C M CPU Inside drive 1 When using DC 24V inside the drive NPN DC 24 V P1 CM CM S8 DC24V PNP SW S8 R R R C M CPU Inside drive...

Page 39: ...shock 33 3 RECEIVING AND INSTALLATION Keypad Detachable Model External Fuse AC Reactor Current A Voltage V RSi001GX2B 10A 500 2 13mH 5 7A RSi002GX2B 15A 500 1 20mH 10A RSi003GX2B 25A 500 0 88mH 14A RS...

Page 40: ...V1 I of control terminal 2 GND Used 5V DC power ground Isolated from CM of control terminal 3 RES Used Used for writing the flash ROM inside drive 4 VPP Used 5 LAT Used Latch signal for transmitting...

Page 41: ...4 Operation 35...

Page 42: ...occurs 7 Segment 7 Segment LED Displays operation status and parameter information Keys RUN Run Key Run command STOP RESET Stop Reset key Stop Stop command during operation Reset Reset command when fa...

Page 43: ...C H 1 i 1 dEC H 2 i 2 drC H95 i63 FU group 1 f 0 f 1 f 2 f60 Drive Group Basic parameters necessary for the drive to run Parameters such as Target frequency Accel Decel time settable Function Group 1...

Page 44: ...he Up p key once 3 The 3rd code dEC in Drive group is displayed Keep pressing the Up p key until the last code appears 4 The last code in Drive group drC is displayed Press the Up p key again 5 Return...

Page 45: ...ill appear on the display F 1 F 15 1 In the first code 0 00 press the Up p key once to go to the second code 2 ACC Accel time is displayed Press the Ent key once 3 Preset value is 5 0 and the cursor i...

Page 46: ...sabled when pressing other than Enter Key in step 7 0 00 30 05 1 In F0 press the Ent key once 2 Check the present code number Increase the value to 8 by pressing the Up p key 3 When 8 is set press the...

Page 47: ...e faults 41 4 Operation 1 In 0 0 continue pressing the Up p or Down q key until CUr is displayed 2 Monitoring output current is provided in this parameter Press the Enter key once to check the current...

Page 48: ...rease the value to 9 by pressing the Up p key 5 93 is set Press the Enter key once 6 The parameter number is displayed Press the Enter key once 7 Present setting is 0 Press the Up p key once to set to...

Page 49: ...ree times 4 00 00 is displayed and the first 0 is lit Press the Up p key 5 10 00 is set Press the Ent key once 10 00 is blinking Press the Ent key once 6 Run frequency is set to 10 00 Hz when the blin...

Page 50: ...king Turn the potentiometer to set to 10 00 Hz in either Max or Min direction 7 Turn on the switch between P1 FX and CM See Wiring below RUN lamp begins to blink with FWD lamp lit and the accelerating...

Page 51: ...cy setting method 0 is run via keypad Press the Up p key three times 9 After checking 3 frequency setting via potentiometer press the Ent key 10 Frq is displayed after 3 is blinking Frequency setting...

Page 52: ...2 Set the drv Operation Reference Source Selection to Fx Rx 1 and the Frq Frequency Reference Source Selection to V1 3 Set the analog frequency reference by turning the volume frequency volume slowly...

Page 53: ...5 Parameter List 47...

Page 54: ...eypad 2 2 V1 1 3 V1 2 4 Term I 5 Term V1 1 Term I 6 Term V1 2 Term I 7 RS485 0 No 60 DRV 05 Step Frequency 1 Stl 0 400 Hz 10 00 Hz Yes 61 DRV 06 Step Frequency 2 St2 20 00 Hz DRV 07 Step Frequency 3 S...

Page 55: ...No 68 F10 DC Brake Voltage 0 200 50 No 68 F11 DC Brake Time 0 60 sec 1 0 sec No 69 F12 DC Brake Start Voltage 0 200 50 No 69 F13 DC Brake Start Time 0 60 sec 0 0 sec No 70 F14 DC Pulse at Start 0 60 s...

Page 56: ...0 30 0 Yes 78 F50 Electronic Thermal Selection 0 No 1 Yes 0 No Yes 78 F511 Electronic Thermal Level for 1 minute 50 200 150 Yes 79 F52 Electronic Thermal Level for continuous 100 Yes 79 F53 Electronic...

Page 57: ...cy 1 High 15 00 Hz H13 Skip Frequency 2 Low 20 00 Hz H14 Skip Frequency 2 High 25 00 Hz H15 Skip frequency low limit 3 30 00 Hz H16 Skip frequency high limit 3 35 00 Hz H17 S Curve accel decel start s...

Page 58: ...V F 1 Slip Comp 2 PID Feedback 3 SVC 0 V F No 95 H41 Auto Tuning 0 1 0 No 96 H42 Stator Resistance Rs 0 14 W No 96 H44 Leakage inductance Ls 0 300 0 mH No 97 H451 P Gain for PID Control 0 32767 1000...

Page 59: ...Base Frequency 30 400 Hz 60 00 sec No H84 2nd V F Pattern 0 Linear 1 Square 2 User V F 0 Linear No H85 2nd Forward Torque Boost 0 15 5 0 No 107 H86 2nd Reverse Torque Boost 5 0 No H87 2nd Stall Preven...

Page 60: ...rrent 0 20 mA 20 00 mA Yes I15 Frequency corresponding to I14 0 400 Hz 60 00 Hz Yes I16 Criteria for Analog Input Signal loss 0 Disabled 1 activated below half of set value 2 activated below set value...

Page 61: ...Multi Decel time 4 6 0 I42 Multi Accel time 5 7 0 I43 Multi Decel time 5 7 0 I44 Multi Accel time 6 8 0 I45 Multi Decel time 6 8 0 I46 Multi Accel time 7 9 0 I47 Multi Decel time 7 9 0 I50 Analog outp...

Page 62: ...Notes 56 5 Parameter List...

Page 63: ...6 Parameter Descriptions 57...

Page 64: ...quency upon a start command The deceleration time sets the amount of time to stop from the maximum frequency During Multi Accel Decel operation this parameter serves as Accel Decel time 0 58 6 Paramet...

Page 65: ...op key on the keypad 1 P1 FX Motor forward run P2 RX Motor reverse run 2 P1 FX Run Stop enable P2 RX Reverse rotation select 3 RS485 communication 59 6 Parameter Descriptions Output frequency FX CM Ti...

Page 66: ...ted keypad keys on the body are deactivated Frequency Setting Mode 2 Set Frq Frequency Mode to 2 Frequency Setting via 10V 10V Input The set frequency can be monitored in 0 00 Frequency Command See I1...

Page 67: ...2 to I O 17 Refer to the following table for the preset frequency outputs Display Function St1 Sets multi step frequency 1 during multi step operation Default 10 00Hz St2 Sets multi step frequency 2 d...

Page 68: ...d display if you want to change the motor speed display to rotation speed r min or mechanical speed m min Motor speed 120 F P FU2 74 Where F output frequency and P the number of motor pole dCL Inverte...

Page 69: ...tion of motor rotation when DRV Drive Mode is set to either 0 or 1 63 6 Parameter Descriptions Fault Trip Keypad Display Fault Trip Keypad Display Overcurrent OCt Self diagnostic malfunction COL Groun...

Page 70: ...ction 0 Operation via Run Stop key on the keypad 1 FX Forward Run command RX Reverse Run command 2 FX Run Stop command RX Forward Reverse command z Note 1 and 2 are Operation via Terminal see I17 I24...

Page 71: ...parameter allows the user to jump to any parameter without scrolling through the group Enter the desired parameter number and the drive will jump to that parameter F1 Forward Reverse Run Disable Range...

Page 72: ...elerate and decelerate smoothly The actual acceleration and deceleration time takes longer about 40 than time set by user This setting prevents shock during acceleration and deceleration and prevents...

Page 73: ...goes below the DC injection braking frequency during deceleration see F8 F11 page 68 69 Free run Coast to stop The drive stops outputting voltage immediately when the stop signal is commanded 67 6 Par...

Page 74: ...before outputting voltage after the VFD has gone below the frequency in F8 DC Brake start frequency before applying F10 DC Brake voltage When load inertia is large or F8 DC Brake Start Frequency is hi...

Page 75: ...67 to 1 Setting F10 or F11 to 0 will disable DC Brake In case of DC brake at high load inertia and frequency change the DC brake controller gain according to H37 Load inertia ratio page 94 set value...

Page 76: ...ange 0 60 sec Default 1 0sec Description This parameter applies current to the motor for a set time before the motor accelerates during Sensorless Vector Control It accelerates the motor after pre ene...

Page 77: ...is set for Jog operation set I21 to 4 Jog Jog frequency can be set within the range of F21 Max frequency and F22 Start frequency See I21 Multi function input terminal P5 define page 114 F21 Maximum F...

Page 78: ...matically set For example if F23 is set to 5Hz the drive starts running when the reference frequency is 5Hz F24 Frequency High Low Limit Select Range 0 1 Default 0 Description This parameter activates...

Page 79: ...etting is done via Analog input voltage or current input the drive operates within the range of high and low limit frequency as shown below Set F24 to 1 Active run frequency can be set within the rang...

Page 80: ...st 1 Auto Torque Boost Manual Torque Boost Set F27 to 0 Manual torque boost The values of Torque boost in foward reverse direction are set separately in F28 and F29 Auto Torque Boost Before Auto Torqu...

Page 81: ...r V F Pattern Linear Patterrn The Linear pattern is used where constant torque is required This pattern maintains a linear volts hertz ratio from zero to base frequency This pattern applies to conveyo...

Page 82: ...arting Frequency and F22 Base Frequency The four points of voltage and hertz are set in percent of H70 Motor rated voltage It cannot be set above F21 Max frequency The values of the lower numbered par...

Page 83: ...e of input voltage This is useful when using a motor that has lower rated voltage than the main input voltage When this is set at 100 drive outputs its rated voltage z Note the drive output voltage do...

Page 84: ...d This function does not work with 0 set value z Note This function is not recommended for a large load or for an application that need frequent acceleration and deceleration z Note This function does...

Page 85: ...motor current set in H33 Motor Rated Current flows for 1 minute z Note The set value is the percentage of H33 Motor rated current page 92 F52 Electronic Thermal Level for Continuous Range 50 200 Defa...

Page 86: ...Type and accumulates the value to protect the motor Related functions H33 Rated Motor Current page 92 F54 Overload Warning Level Range 30 150 Default 150 Description This parameter sets the amount of...

Page 87: ...one output terminal for this function between MO and 3AC If selecting MO as output terminal set I54 to 5 Overload OL F56 Overload Trip Select Range 0 1 Default 1 Description This parameter turns off...

Page 88: ...Display and I26 Input Terminal Status Display page 115 to show the ON bit set status with the 7 segment keypad throughout this manual Stall Prevention F9 can be set as the table below For example set...

Page 89: ...ination During acceleration Motor starts deceleration when current exceeding the value set in F60 flows During constant run Motor decelerates when current exceeding the value set in F60 flows During d...

Page 90: ...ault 0 Description Clears the fault history saved in H1 5 H7 Dwell Frequency Range 0 1 400Hz Default 5 00Hz Description When run command is issued the drive will output the dwell frequency for the amo...

Page 91: ...The frequency values of the low numbered parameters cannot be set above those of the high numbered ones Settable within the range of F21 and F23 z Note When the reference frequency is set inside the j...

Page 92: ...a phase loss on the U V and W terminals Input phase loss The drive faults if there is a phase loss in the R S and T input terminals Related Functions H22 H25 Speed Search 86 6 Parameter Descriptions...

Page 93: ...hen DRV is set to 1 or 2 Run Stop via Control terminal Display Function 0 The drive requires the start command to open and reclose upon a fault reset 1 The drive will restart upon a fault reset if run...

Page 94: ...he correct value to make this function operate properly This parameter will estimate the motor speed and try to match it s speed rather than starting at 0Hz The following table shows 4 types of Speed...

Page 95: ...g to the load characteristics Set this value considering the load inertia set in H37 I54 I55 Signal that is active via multi function output terminal MO and multi function relay output 3AC Related Fun...

Page 96: ...H24 H25 PI Gain During Speed Search Range 0 9999 Description H24 P Gain is the proportional gain used for speed searching Set this value condsidering the load inertia set in H37 The default for this...

Page 97: ...e drive will reset itself up to the amount of times set in H26 The drive will wait the amount of time set in AFN 26 after a fault before attempting a restart The motor may be coasting when the restart...

Page 98: ...eed If you set this value to 2 the drive will display 3600 rpm instead of 1800rpm at 60Hz output frequency See motor nameplate H32 Rated Slip Frequency Range 0 10Hz 2 33Hz Description This is used in...

Page 99: ...varies within the limit of slip frequency set in H32 according to the load current For example when the motor speed decreases below the reference speed frequency due to a heavy load the drive increase...

Page 100: ...mic braking unit or resistor As the loads get heavier the speed gap between rated RPM and synchronous speed is widens see figure below This function compensates for the inherent slip H39 Carrier Frequ...

Page 101: ...ncy shown below Output frequency Reference freq Delta freq z Note Motor parameters must be set correctly for better performance of control Related Functions H30 H37 Motor Parameters PID For HVAC or Pu...

Page 102: ...ed The auto tuning function automatically measures the motor parameters needed for the control selected in H40 Control mode such as stator resistance rotor resistance leakage inductance no load curren...

Page 103: ...e EST terminal to stop the Auto Tuning If Auto tuning of H42 and H44 is interrupted the default value will be set If H42 and H44 are finished and auto tuning of leakage inductance is interrupted the m...

Page 104: ...s the signals in calculating total error which is reflected in the drive output To use this function H40 must be set to PID z Note PID control can be bypassed to manual operation temporarily by defini...

Page 105: ...e D Control Since the D control uses the variation ratio of error it has the merit of controlling the error before the error gets large The D control requires a large control quantity at start but has...

Page 106: ...HP drives and ground fault of V phase in other rating drives may not be detected when selecting 1 Select 3 to check for all types of faults When setting H60 to a specific value from 1 to 3 and turn th...

Page 107: ...rom 0 Hz 1 Delta Freq The Accel Decel time is the time that takes to reach a target frequency from any frequency No Display Fault Type Diagnosis 1 UPHF Switch above IGBT s U phase fault Contact Bensha...

Page 108: ...Display Description 0 Frequency command 0 00 7 Multi Step frequency 3 1 Accel time ACC 8 Output current CUr 2 Decel time DEC 9 Motor rpm rPM 3 Drive mode drv 10 Inverter DC link voltage dCL 4 Frequen...

Page 109: ...mechanical speed rpm Motor RPM can be monitored in rPM When H40 is set to 0 V F control or 1 PID control the drive output frequency f is displayed in RPM using the formula below Motor slip is not cons...

Page 110: ...T dec T acc T dec T stop 76 100 _ _ _ _ Where T_acc Acceleration time to reach a setting freq T_steady Time for constant speed operation at setting freq T_dec Time to decelerate to lower freq than th...

Page 111: ...mit When it is set to 0 Cooling fan begins to operate when power is ON Cooling fan is stopped when drive main circuit voltage becomes low voltage due to power off When it is set to 1 Cooling fan begin...

Page 112: ...an trip occurs Operation is not stopped regardless of loss of cooling fan When I54 or I55 is set to 18 cooling fan fault alarm fault alarm signal can be output using Multi function output terminal or...

Page 113: ...ser V F function of F29 V F Pattern is used for both the 1st motor and the 2nd motor z Note The exchanging of motors must be performed when the motors are stopped An Overvoltage or overcurrent fault c...

Page 114: ...shed Parameter Write Move to parameter H92 Press Enter key once Keypad display will be 0 Press Up p key once Keypad display will be 1 Press Enter key twice Keypad display will be 1 H92 is displayed wh...

Page 115: ...B C D E F Factory default password is 0 Enter the new password except 0 Move to parameter H94 code Press Enter key twice Register password Ex 123 Password will blink when Enter key is pressed Press E...

Page 116: ...ameter via password 110 6 Parameter Descriptions Step Note Keypad Display 1 Move to H95 code H94 2 Press Enter key L 3 Parameter value cannot be changed in L Lock status L 4 Press Enter key 0 5 Enter...

Page 117: ...ng and slope of the analog signal is adjusted by setting parameters I2 I5 A filter time can also be set to reduce the affects of noise on the analog signal This parameter is active if Frq is set to 5...

Page 118: ...ects of noise on the analog signal This parameter is active if Frq is set to 3 or 5 I6 is the filtering time constant for the V1 0 10Vdc input Increasing this value will reduce the drive s response to...

Page 119: ...the drive s response to noise However increasing this parameter will also make the drive respond slower to speed changes I16 Criteria for Analog Input Signal Loss Range 0 2 Default 0 Description This...

Page 120: ...ctions 114 6 Parameter Descriptions Setting Range Description Setting Range Description Display Display 0 Forward Run 13 Reserved 1 Reverse Run 14 Reserved 2 Stop Trip 15 Frequency Up Command 3 Reset...

Page 121: ...N and P2 P5 are OFF I26 Output Terminal Status Display Range BIT1 BIT0 3AC MO Description This parameter displays the condition of each of the outputs This is useful in monitoring the status of the te...

Page 122: ...ent chattering during the transition I30 I33 Multi Step Frequency 4 7 Range 0 400Hz Default I30 30 00Hz I31 25 00Hz I32 20 00Hz I33 15 00Hz Description These codes set the step frequencies These frequ...

Page 123: ...pplied when the multi function input terminals P1 P2 P3 select the accel decel time 117 6 Parameter Descriptions Step Freq FX or RX P8 P7 P6 0 P 1 P P 2 P P 3 P P P 4 P P 5 P P P 6 P P P 7 P P P P Fre...

Page 124: ...Level Adjustment Range 10 200 Default 100 Based on 10V Description This parameter calibrates the analog output 118 6 Parameter Descriptions Output Item Output to 10V 200V 400V 0 Output Freq Max frequ...

Page 125: ...ion FDT 3 2 Frequency detection with pulse FDT 4 3 Frequency detection 1 with contact closure FDT 5 4 Frequency detection 2 with contact closure Overload OL 5 Overload detection Inverter Overload IOL...

Page 126: ...120 MO configured as FDT 1 I53 2 MO MG CLOSED Output Frequency Time Time Ref freq MO configured as FDT 2 MO MG CLOSED Output Frequency Reference Frequency Time Time I53 2 I52...

Page 127: ...Detection I52 Output Freq Freq Detection Bandwidth I53 2 FDT 4 MO MG is CLOSED when the output frequency reaches the I52 FDT frequency The output is OPENED when the output frequency goes below the I5...

Page 128: ...the output current has reached the F54 Overload Warning Level for the F55 Overload Warning Time Related Functions F54 Overload Warning Level F55 Overload Warning Time 122 6 Parameter Descriptions MO c...

Page 129: ...ion is continued for 1 minute drive will cut off its output and displays IOL Inverter overload Trip See the nameplate for the rated drive current Stall MO MG is CLOSED when the drive is in the stall p...

Page 130: ...eference level Command Loss MO MG is CLOSED when reference frequency is lost Related Functions I11 Criteria for Analog Signal Loss I48 Oreating Method at Signal Loss I49 Waiting Time for Time Out 124...

Page 131: ...ive is running During Stop MO MG is CLOSED when the drive is stopped During Constant Run MO MG is CLOSED when the drive is running at a constant speed 125 6 Parameter Descriptions Freq MO Run Command...

Page 132: ...ooling fan trip I55 Multi Function Relay Output Range 0 18 Default 17 Description This parameter sets the function of multi function relay output See parameter I54 Multi function Output Define I56 Fau...

Page 133: ...en keypad drive communication fails I59 Communication Protocol Select Range 0 Modbus RTU Description This parameter determines whether RTU or ASCII ModBus will be used for remote communications or whe...

Page 134: ...or the time set in I63 set the drive as the table below Display Function 0 Continuous operation at the frequency before its command is lost 1 Free Run stop Coast to stop 2 Decel to Stop I63 Wait Time...

Page 135: ...7 Remote Communication 129...

Page 136: ...n and monitoring is available by User program Parameter change and monitoring is available via computer Ex Accel Decel time Freq Command etc Interface type of RS485 reference 1 Allows the drive to com...

Page 137: ...Inv Number 1 32 If more than 1 drive is connected be sure to use different numbers for each drive I61 Baud rate 3 9 600 bps as Factory default I62 Lost Mode 0 No action Factory default I63 Time Out 1...

Page 138: ...US RTU Use Modbus RTU protocol Open protocol Computer or other hosts can be Master and drives slave The drive responds to Read Write command from Master 7 5 1 Supported function code 7 5 2 Exception c...

Page 139: ...1 0x0004 Parameter Lock R W 0 Lock default 1 Unlock 0x0005 Frequency Reference 0 01 Hz R W Starting freq Max freq 0x0006 Run Command Note 1 R W Bit 0 Stop S Bit 1 Forward run F Bit 2 Reverse run R W B...

Page 140: ...overheat Bit 8 OLT Overload trip Bit 9 HW Diag Bit10 EXT B Bit 11 EEP Parameter Write Error Bit 12 FAN Lock Open Error Bit 13 PO Phase Open Bit 14 IOLT Bit 15 LVT Low voltage 0x0010 Input Terminal Sta...

Page 141: ...Not used Stop command via communication 0 1 Forward run command via communication 0 1 Reverse run command via communication 0 1 Fault reset command via communication 0 1 Emergency stop command via co...

Page 142: ...Code Parameter Initial Value Max Min 16 bit 10 bit A201 41473 F1 Run Prohibit 0 2 0 A202 41474 F2 ACC Pattern 0 1 0 A203 41475 F3 DEC Pattern 0 1 0 A204 41476 F4 Stop Method 0 2 0 A208 41480 F8 DcBr...

Page 143: ...51 ETH 1min 150 200 F52 A234 41524 F52 ETH cont 100 F51 50 A235 41525 F53 Motor type 0 1 0 A236 41526 F54 OL level 150 150 30 A237 41527 F55 OL time 100 300 0 A238 41528 F56 OLT select 1 1 0 A239 4152...

Page 144: ...H26 Retry number 0 10 0 A31B 41755 H27 Retry delay 10 600 0 A31E 41758 H30 Motor Select 7 7 0 A31F 41759 H31 Pole number 4 12 2 A320 41760 H32 Rated Slip 233 1000 0 A321 41761 H33 Rated Current 263 50...

Page 145: ...00 H89 A359 41817 H89 2nd ETH cont 100 H88 50 A35A 41818 H90 2nd R Curr 263 500 10 A35B 41819 H91 Para Read 0 1 0 A35C 41820 H92 Para Write 0 1 0 A35D 41821 H93 Para Init 0 5 0 A35E 41822 H94 Password...

Page 146: ...0 MaxFreq 0 A421 42017 I33 ST 7 1500 MaxFreq 0 A422 42018 I34 Acc Time 1 30 60000 0 A423 42019 I35 Dec Time 1 30 60000 0 A424 42020 I36 Acc Time 2 40 60000 0 A425 42021 I37 Dec Time 2 40 60000 0 A426...

Page 147: ...onverter Provide electric power to the converter Are the connections between converter and computer correct Refer to converter manual Is Master not polling Verify the master is polling the drive Is ba...

Page 148: ...47 g 67 6 36 40 ETB 17 H 48 h 68 7 37 5B ETX 03 I 49 i 69 8 38 5C FF 0C J 4A j 6A 9 39 5D FS 1C K 4B k 6B space 20 5E GS 1D L 4C l 6C 21 5F HT 09 M 4D m 6D 22 60 LF 0A N 4E n 6E 23 7B NAK 15 O 4F o 6...

Page 149: ...8 Troubleshooting Maintenance 143...

Page 150: ...an alien substance in the cooling fan by detecting the temperature of the heatsink Output Phase loss The drive turns off its output when the one or more of the output U V W phase is open The drive det...

Page 151: ...ooling fan Instant cut off Used for the emergency stop of the drive The drive instantly turns off the output when the EST terminal is turned on Caution The drive starts to regular operation when turni...

Page 152: ...que boost scale Cooling system has faults An old cooling fan is not replaced with a new one Ambient temperature is too high Check for alien substances clogged in the heat sink Replace the old cooling...

Page 153: ...EEP Parameter save error HWT Hardware fault Err Communication Error COM Keypad error Contact your local Benshaw sales representative EEP HWt Err COM Keypad Display Protective Function Description Moto...

Page 154: ...performance or failure of the drive For preventive maintenance the parts must be changed periodically The parts replacement guidelines are indicated in the following table Lamps and other short life...

Page 155: ...speed and the reference is too big Is the frequency reference signal correct Check the level of the input signal Is the following parameter setting is correct Lower Limit Frequency FU1 24 Upper Limit...

Page 156: ...COOLED INCREASE MOTOR SIZE OR REDUCE LOAD DISABLE RECONFIGURE DC INJECTION CHECK MOTOR DOES MOTOR RUN IN LOW SPEED FOR SIGNIFICANT TIME IS V F PATTERN CORRECT FUN 09 IS LOAD TOO HEAVY FOR MOTOR IS DC...

Page 157: ...MOTOR LOAD CONSULT FACTORY VFD IS SKIPPING OVER USER SET FREQUENCY RANGES DISABLE OR RECONFIGURE SKIP FREQUENCIES REDUCE ACCEL DECEL TIME VERIFY AI CONFIGURATION AND SIGNAL PRESENCE VERIFY SERIAL COM...

Page 158: ...bleshooting Maintenance CONSULT FACTORY INCREASE ACCEL DECEL TIME CORRECT NOISE PROBLEM AND OR INCREASE AI FILTER TIME CHECK MOTOR AND OR LOAD ARE ACCEL DECEL TIMES VERY SHORT IS FREQUENCY REFERENCE N...

Page 159: ...ULT FACTORY ACTIVATE ENABLE SIGNAL VERIFY REFERENCE CONFIGURATION AND OR SIGNAL PRESENCE ACTIVATE A RUN OR DRIVE SIGNAL IS POWER APPLIED IS CHARGE LED ON IS ENABLE EN TERMINAL SIGNAL ACTIVE IS REFEREN...

Page 160: ...lectrolytic capacitor The tester should display several W several tens W If all measured values are almost the same the modules are without fault 5 The number of each element of the module and the che...

Page 161: ...asuring device No fault Over 85 of the rated capacity Capacitance Measuring Device Relay Is there any chattering noise during operation Is there any damage to the contact O O Auditory check Visual che...

Page 162: ...Notes 156 8 Troubleshooting Maintenance...

Page 163: ...9 Options 157...

Page 164: ...breakers Recommended suppliers for input fuses are Bussman or Ferraz Shawmut 158 9 Options Input Voltage Motor HP 100 Braking 150 Braking W W W W 200V Class 1 0 200 100 150 150 2 0 100 200 60 300 3 0...

Page 165: ...10 Appendices 159...

Page 166: ...tter Road Glenshaw PA USA 15116 1745 The products referenced above are for the use of control of the speed of AC motors For application information consult the following documentation from Benshaw Pub...

Page 167: ...Revision History Revision Date d m y ECO Description 00 08 01 05 890030 01 00 Initial Release 01 22 04 05 E0996 Adjusted model numbers to represent box...

Page 168: ...BENSHAW 615 Alpha Drive Pittsburgh PA 15238 Phone 412 968 0100 Fax 412 968 5415 BENSHAW Canada 550 Bright Street Listowel Ontario N4W 3W3 Phone 519 291 5112 Fax 519 291 2595...

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