Bender ATICS Series Manual Download

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ATICS-DIO_D00080_03_M_XXEN / 04.2021

Periodic verification and service

Summary of Contents for ATICS Series

Page 1: ...80_03_M_XXEN 04 2021 ATICS DIO ATICS 2 63A DIO ATICS 2 80A DIO ATICS 4 80A DIO ATICS 4 125A DIO ATICS 4 160A DIO Automatic transfer switching devices for safety power supplies Software version D333 V1...

Page 2: ...18 Uhr 6 3 Cent 30 Sek brige Zeit 6 3 Cent Min Mobilfunk h her abh ngig vom Mobilfunktarif Reparatur Reparatur Kalibrier und Austauschservice Londorfer Strasse 65 35305 Gr nberg Germany Telefon 49 64...

Page 3: ...use 11 3 System description 13 3 1 Properties 13 3 1 1 Product description 13 3 1 2 Changeover 13 3 1 3 Messages 13 3 1 4 Other functions 13 3 2 Functional safety 13 3 2 1 Product life cycle managemen...

Page 4: ...stening inserting and securing connections 41 4 3 Other functions 42 4 3 1 Sealing the transparent cover 42 4 3 2 Manual mode 42 4 3 3 Lock transfer switching device with a padlock 42 5 Commissioning...

Page 5: ...ting example History 65 7 3 3 2 Operating example Config logger 66 7 3 4 Menu 4 Settings 66 7 3 4 1 Settings menu 1 Changeover 67 7 3 4 2 Settings menu 2 Voltage 69 7 3 4 3 Settings menu 3 Current 70...

Page 6: ...5 Replacing the ATICS 91 9 5 1 Removing the existing ATICS 92 9 5 2 Installing a new ATICS 94 10 Technical data 95 10 1 Tabular data 95 10 2 T V test report according to VDE 0100 Part 710 99 10 3 T V...

Page 7: ...m risk of danger that can lead to death or serious injury if not avoid ed I Caution Indicates a low level risk that can result in minor or moderate injury or damage to property if not avoided i Inform...

Page 8: ...recommended by Bender Catastrophes caused by external influences and force majeure Mounting and installation with device combinations not recommended by the manufacturer This operating manual and the...

Page 9: ...injury Reference signs must always be clearly legible Replace damaged or illegible signs immedi ately Make sure that the dimensions of the BSV battery supported safety power supply the gen erator set...

Page 10: ...10 ATICS DIO_D00080_03_M_XXEN 04 2021 Intended use...

Page 11: ...ublic DIN VDE 0100 718 Emergency power supplies Heating air conditioning ventilation cooling EDP data centres Fire extinguisher and sprinkler systems Several versions of the ATICS are available They d...

Page 12: ...12 ATICS DIO_D00080_03_M_XXEN 04 2021 System description...

Page 13: ...permissible voltage range Voltage monitoring line 1 2 input and line 3 output Automatic return to the preferred line on voltage recovery Monitoring for short circuits at the output or at the distribut...

Page 14: ...c verification and service on p 89 3 3 Application example Preferred supply Redundant supply e g generator ATICS 2 63A DIO Changeover between preferred and redundant line MK2430 MK800 TM800 CP9xx Alar...

Page 15: ...on in systems according to DIN VDE 0100 710 VDE 0100 Part 710 with a changeover period 15 s or even 0 5 s 3 5 The ATICS functions 3 5 1 The automatic transfer switching device If the preferred supply...

Page 16: ...back within 10 seconds when voltage is restored on the preferred supply Therefore the ATICS can be used in IT sys tems with a requirement for a changeover period t 0 5 s IT systems with operating the...

Page 17: ...ATICS DIO_D00080_03_M_XXEN 04 2021 17 ATICS DIO...

Page 18: ...ine 1 Voltage line 2 Voltage output ATICS Alarm failure line 1 Alarm failure line 2 Switch position Time delay t pulse Pulse time 15 30 ms t 0 Dead time t on 1 Response delay ALARM failure voltage lin...

Page 19: ...ATICS DIO_D00080_03_M_XXEN 04 2021 19 ATICS DIO t Imp t 0 t Imp 0 1 t off 1 t Imp t 0 t Imp 2 0 1 t 2 1 t on 2 2 tion with delay on release Switching back to line 1 if line 2 has failed...

Page 20: ...age line 2 Voltage output ATICS Alarm failure line 1 Alarm failure line 2 Switch position Time delay t pulse Pulse time 15 30 ms t start Switch on delay after complete power failure Measuring time app...

Page 21: ...ATICS DIO_D00080_03_M_XXEN 04 2021 21 ATICS DIO...

Page 22: ...failure voltage line 1 t off 1 Delay on release ALARM failure voltage line 1 t off 2 Delay on release ALARM failure voltage line 2 t 2 1 Return transfer delay time t GenStart Generator start up delay...

Page 23: ...EN 04 2021 23 ATICS DIO Switching back to line 1 normal operation with delay on release Measuring time approx 50 ms Measuring time approx 50 ms Measuring time approx 50 ms k suppressed until then t Im...

Page 24: ...nsfer switching device will be dead When the generator is switched off the ATICS cannot check the redundant line Test the generator at re gular intervals and the transfer switching device to make sure...

Page 25: ...switch position 4 Manual mode of the device indicates the switch position 5 Allen key for manual mode 6 Transparent cover for changeover switch manual mode sealable 7 Wiring diagram for lines 1 2 and...

Page 26: ...on 5 Manual mode of the device indicates the switch position 6 Allen key for manual mode 7 Transparent cover for changeover switch manual mode sealable 8 Wiring diagram for lines 1 2 and 3 9 Three cod...

Page 27: ...electrical operating area or in a sound proof distribution board In manual mode ATICS can be held in switch position 0 and locked with a padlock 4 1 Mounting ATICS is suitable for DIN rail mounting o...

Page 28: ...r the connector plug of the measuring current transformer 80 A 125 A version 160 A version without plug connector Required tools Use the following tools to connect the power unit and the control cable...

Page 29: ...the top and bottom terminal cover A by using a screwdriver 2 Remove the terminal cover D C N 1 Place the ATICS on the top edge of the rail 2 Use a screwdriver to pull down the lower yellow slide lock...

Page 30: ...selectivity to overcurrent devices downstream of the IT systems The connecting wires between the automatic transfer switching devices and the overcurrent protective device downstream are to be laid s...

Page 31: ...tightened enough Consider a stripping length of 20 mm and do not use ferrules when connecting lines 1 2 and 3 Observe assignment of ATICS terminals Note especially that the two supplies are always con...

Page 32: ...o monitor the switch position of the transfer switching and monitoring device NC NC grey Not used 24 34 44 21 white 3 alarm relays 1 N O contact each 21 common ground for the three alarm relays IN2 IN...

Page 33: ...vice NC NC grey Not used 24 34 44 21 white 3 alarm relays 1 N O contact each 21 common ground for the three alarm relays IN2 IN3 IN4 IN2 4 GND white 3 digital inputs A B black BMS bus connection NC NC...

Page 34: ...Connection examples ATICS basic configuration I Warning Risk of destruction if connected incorrectly The terminals marked with are intended for Bender internal purposes only If this is ignored the AT...

Page 35: ...ATICS DIO_D00080_03_M_XXEN 04 2021 35 ATICS DIO ATICS 4 DIO...

Page 36: ...4 Connection examples ATICS with bypass switch I Warning Risk of destruction if connected incorrectly The terminals marked with are intended for Bender internal purposes only If this is ignored the AT...

Page 37: ...ATICS DIO_D00080_03_M_XXEN 04 2021 37 ATICS DIO...

Page 38: ...38 ATICS DIO_D00080_03_M_XXEN 04 2021 Mounting and connection ATICS 4 DIO...

Page 39: ...ATICS DIO_D00080_03_M_XXEN 04 2021 39 ATICS DIO...

Page 40: ...alarms from the ATICS transfer switching device Mutual monitoring for failure 4 2 5 3 SCADA systems Supervisory Control and Data Acquisition If messages from the ATICS transfer switching device are to...

Page 41: ...ith without ferrules tightening torque 5 Nm Ensure that the lines are short circuit and earth fault proof Use a slotted screwdriver of 2 5 x 0 4 mm to connect the three connector plugs C Stripping len...

Page 42: ...ally Check and make sure that the message Manual mode appears on the display Only then can the Allen key be used to set the changeover switch to manual mode Enabling manual mode Variant A Open the tra...

Page 43: ...ovide at least two places for MK alarm indicator and test combinations or TM alarm indicator and operator panels or CP9xx These panels display messages from the ATICS automatic transfer switching devi...

Page 44: ...vice re minders should not normally be notified For this purpose this setting must be disabled here factory setting 5 1 2 ATICS messages on the BMS bus channel use ATICS 2 DIO BMS chan nel Entry in th...

Page 45: ...ription Operating message Alarm mes sage Error 1 1 Line 1 228V Line 1 Voltage Voltage Phase seq left unbalance 2 2 Line 2 183V Line 2 Voltage Voltage Phase seq left unbalance 3 3 Position 1 Switch pos...

Page 46: ...arm on the digital input on p 46 The following different channel assignment applies to the Test settings in the Interface Profile menu BMS chan nel Entry in the menu 1 Alarm meas values Description Op...

Page 47: ...gue and action must be taken 5 2 Setting and testing according to the checklist The settings made at the factory take into account a total changeover period t 0 5 s and switching back to the preferred...

Page 48: ...fer switching device are document ed in the checklist Please carry out all the work outlined in the list and log each test step Keep the checklist with this manual in the vicinity of the device 5 3 Ad...

Page 49: ...ARM lights up Alarm present LED COM flashes Communication via BMS bus INFO ESC Query standard information Exit menu function without changing parameters TEST Call up test menu change parameters scroll...

Page 50: ...rm status kein Alarm no alarm Alarm 1 Date alarms switch back lock manual mode bypass mode countdown timer for return transfer time 6 Date 7 Measured value of insulation resistance 6 2 2 Display durin...

Page 51: ...A test is used to check the device function There are several ways to call up the test menu Select standard display and then press the TEST button on the front panel of the device for at least one sec...

Page 52: ...nerator and Control Test Communication cannot be accessed via gateway COM465 CP700 i If manual mode is selected for changeover transparent cover open or digital input set to manual changeover no chang...

Page 53: ...in this switch position The changeover period t 1 2 is displayed The device does not switch back to the preferred line until the RESET button has been pressed Cancel Return to test menu The date of th...

Page 54: ...ate Date of the last changeover 2 Test Date on which the next test is due Save Date of last changeover is saved as test date 1 Save Saves the date of last changeover as test date as long as that date...

Page 55: ...the test duration Cancel Return to test menu The messages from this test are also stored in the history memory The date of the test is saved to send a reminder for the next test once the test interval...

Page 56: ...l use on p 44 6 2 4 Reset function A RESET is used to reset the alarm and fault messages for the device as well as to disable the switch back lock of the changeover function There are several ways to...

Page 57: ...l Return to reset menu i There are different possibilities to disable the switch back lock via gateway COM4xx CP700 etc Via menu Select RESET Switch back lock Requirement Parameter setting must be pos...

Page 58: ...onths 5 Alarm 120mo Alarm value for maximum number of operating months Delete Increase value by 200 days this is only possible when the alarm value is already exceeded 7 Changeover I 0 Number of chang...

Page 59: ...splay will appear after the start Abb 7 1 ATICS 2 DIO ATICS 4 DIO Press the MENU button to open the main menu The following buttons can be used in the main menu Select menu items Confirm the selected...

Page 60: ...rough the menus Exit 1 Alarm meas values 3 History Logger 5 Control 2 Changeover 6 Digital Input 7 Info 1 Changeover Exit 2 Voltage 3 Current 4 Relay 5 Digital Input 6 Data logger 7 Language 8 Interfa...

Page 61: ...device shows the alarm sta tus for each menu item no alarm alarm 7 3 1 1 Alarm meas values ATICS 2 DIO Menu Description Exit Exit Alarm meas values menu go up one menu level 1 Line 1 228V Line 1 Meas...

Page 62: ...hase L1 or No CT connected fault 8 I 2 33A Load current in the TN system on phase L2 or No CT connected fault 9 I 3 37A Load current in the TN system on phase L3 or No CT connected fault 10 I N 0A Loa...

Page 63: ...quency 29 Unbalance 0 Line 2 Unbalance of phases L1 L2 L3 30 Phase seq left Line 2 Phase sequence of the phases L1 L2 L3 31 t 1 2 356ms Changeover period t 1 2 of the last test The following different...

Page 64: ...TEST dd mm yy Date of the last test TEST or last changeover LAST SWITCH 7 3 3 Menu 3 History Loggers The device saves the history of alarm messages measured values settings tests and service measures...

Page 65: ...service code see chapter Messages with error code or service code on p 84 7 3 3 1 Operating example History 1 Use the arrow buttons to select the re quired entry The most recent entry ap pears first o...

Page 66: ...s been enabled When opening one of those settings menus the password entry screen appears automatically After entering a valid password all settings menus except the Service menu are freely accessible...

Page 67: ...make settings for specific operat ing conditions P 81 7 3 4 1 Settings menu 1 Changeover The times set in this menu determine the timing of a changeover Observe also the time diagrams in the chapter...

Page 68: ...ue Line G L1 L2 Failure line 1 failure line 2 AV SV SV AV Fail norm supply Fail safet supply SV UPS UPS SV Fail safet supply Failure UPS SV BSV BSV SV Fail safet supply Failure BSV Explanation of abbr...

Page 69: ...ne Setting range 2 s 180 min only active when System Line G Resolution of setting 1 s 5 s 1 min 7 3 4 2 Settings menu 2 Voltage In this menu you can make settings for voltage monitoring on line 1 and...

Page 70: ...ce monitoring enabled off Phase sequence monitoring disabled Observe also the time diagrams 7 3 4 3 Settings menu 3 Current In this menu you can adjust settings for current monitoring short circuit de...

Page 71: ...monitoring enabled off CT connection monitoring disabled Note External interference from loads can cause false tripping In this case the func tion has to be disabled 7 3 4 4 Settings menu 4 Relay In t...

Page 72: ...alarm relay is per manently set to 1 Function GenSt 2 Relay mode N C T Menu items 4 12 inactive Select relay 1 Use the arrow button to go to the alarm relay setting Press the button 2 Use the arrow b...

Page 73: ...2 Relay mode N O N O operation Relay only switches in the event of an alarm N C N C operation Relay only switches in the event of an alarm N O T N O operation Relay switches in the event of an alarm o...

Page 74: ...d out when there are 24 volts there In the 0V setting the selected function is carried out when there are 0 volts there It is for this reason that you should always set unused digital inputs to off Se...

Page 75: ...ngeover is carried out In generator mode the genera tor start relay is also switched The test is completed when the output is reset 1 Switch to switch position 1 0 Switch to switch position 0 2 Switch...

Page 76: ...lso activated this has no effect The function of the input activated first has priori ty If digital input 1 is no longer activated the function of the digital input with the next number up will be act...

Page 77: ...e of the 500 memory locations of the EEPROM memory is limited to approx 100 000 memory accesses If one change to a measured value is saved every second the end of the service life of the EEPROM is rea...

Page 78: ...language Changes take effect immediately 2 Deutsch 3 Fran ais 4 Polski 7 3 4 8 Settings menu 8 Interface Set the device address for the connection to the internal BMS bus Change the device address con...

Page 79: ...g for channel assignment for alarms meas values and BMS channels TEST Alternative setting see p P 46 and P 64 7 3 4 9 Settings menu 9 Clock Time and date are required for displays in the History Logge...

Page 80: ...gs menu Password Settings go up one menu level 1 Password Change the password for the Settings menu Setting range 000 999 Resolution of setting 1 2 Status Enable Disable the password protection for th...

Page 81: ...made 7 3 5 Menu 5 Control This menu offers various options for controlling individual devices or the entire system Menu item Function Page Exit Exit Control menu go up one menu level 1 TEST Call up t...

Page 82: ...ady in case you have any queries by telephone You can also reach the INFO menu by choosing standard display and then pressing the INFO button on the front panel of the device Line 1 Device type Line 2...

Page 83: ...ror code or service code on p 84 The message is on channel 6 of the BMS bus Short circuit distribu tion board Short circuit detected Eliminate short circuit Failure distribution board No voltage on li...

Page 84: ...1 xx 4 xx 9 xx Fault message from the internal memory monitoring Contact the Bender service 3 10 Prewarning The max number of operating hours will be reached in one year For functional safety SIL 2 re...

Page 85: ...set ups do not supply sufficient current for switching the coils of the ATICS Can also be caused by missing or improperly installed bridge on the output side The fault can also be caused by an imper m...

Page 86: ...be disabled in the menu Settings Interface Failure monitoring ATICS does not switch over In the last line on the display it indicates t 0 xx s ATICS is waiting for the time delay t 0 to elapse and dis...

Page 87: ...other device of the same type This may be nec essary if a device is replaced or if several devices are to be configured for similar tasks ATICS is continuously further developed and maintained This al...

Page 88: ...88 ATICS DIO_D00080_03_M_XXEN 04 2021 Periodic verification and service...

Page 89: ...rical installations and stationary equipment in Special installations or locations DIN VDE 0100 Group 700 1 year According to TRBS1203 the tests must be carried out by a qualified person The person ca...

Page 90: ...n the ATICS and the Torx screws of the connectors on the incoming and outgoing lines of the automatic transfer switching device to make sure they are tight 9 3 Cleaning ATICS may only be cleaned with...

Page 91: ...onditions for operation with the bypass switch Wiring must be carried out according to Connection examples ATICS with bypass switch on p 36 The following must bet set in Settings menu 6 Dig input 1 Fu...

Page 92: ...s switch Switch existing ATICS to manual operation switch to position 0 and secure against unintentional switch on see chapter Connecting the ATICS safely on p 31 3 Remove connections 4 Remove the ATI...

Page 93: ...a screwdriver to pull the lower yellow slide lock C downwards and raise the ATICS slightly from below ATICS 4 DIO Remove lower green plug connector Use a screw driver to pull the two lower yellow sli...

Page 94: ...the middle of the cover in each case Undo the Allen screws of the terminals C Remove the green plug connectors D at top and bottom Remove the black bridge E at the bottom Undo the mounting screws and...

Page 95: ...0 V Frequency range fn 48 62 Hz Crest factor 1 2 Number of switching cycles mechanical 8000 Short circuit currents see table Short circuit currents on p 98 Short circuit current Icc and fuses see tabl...

Page 96: ...hangeover to preferred line alarm input for operating theatre lights alarm input for other devices Relay output 1 Switching element 1 potential free changeover contact Operating mode adjustable N O or...

Page 97: ...0721 3 2 2M4 Long term storage IEC 60721 3 1 1M12 Terminals Power section Connection directly to ATICS for plug connections and the 160 A version screw type terminals rigid flexible conductor sizes 10...

Page 98: ...Current rated as conditional short circuit with gG fuses according to DIN Conditional short circuit current Icc kA eff Associated fuse rating A gG 30 80 30 100 50 80 50 125 40 160 Current rated as co...

Page 99: ...ATICS DIO_D00080_03_M_XXEN 04 2021 99 ATICS DIO 10 2 T V test report according to VDE 0100 Part 710...

Page 100: ...100 ATICS DIO_D00080_03_M_XXEN 04 2021 Technical data 10 3 T V certificate regarding functional safety...

Page 101: ...N 61558 1 Amendment 2 VDE 0570 1 Amendment 2 2008 12 DIN EN 61558 1 A1 VDE 0570 1 A1 2009 11 The standards marked with were part of the test conducted by T V S d 10 5 Ordering information Type Descrip...

Page 102: ...DIN rail mounting B92057252 D00162 ATICS BP 2 80A SET Bypass switch set Ie AC 80 A comprising Bypass switch 80 A single 2 pole sequence of operation I I II II with auxiliary contact bridge terminal co...

Page 103: ...Bender measuring device interface COM465 BMS Ethernet gateway for the connection of the Bender measuring device inter face to TCP IP networks MK2430 alarm indicator and test combination MK800 alarm i...

Page 104: ...de www bender de All rights reserved Reprinting and duplicating only with permission of the publisher Bender GmbH Co KG PO Box 1161 35301 Gr nberg Germany Londorfer Str 65 35305 Gr nberg Germany Tel 4...

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