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PAGE 16

SECTION 5.0 – ERROR CODES

aware that if this error code occurs it is an indication of a sever problem in the installation that, if allowed to persist, 

will eventually destroy the batteries.  Note that this error means the voltage and time limits have been outside of 

range since a button was last pressed.  It does not mean they are currently being exceeded.  The error is stored 

after the fault has cleared until the error is cleared by pressing a button.

“E03” – Battery voltage has been above acceptable level for battery type.

This is similar to “E02” but for high voltage. The voltage level and time limits vary 

dependent upon battery type. For example a wet cell antimony/antimony battery is far 

more tolerant of high voltage levels than Gel cells and AGM types.  Wet cell  

calcium batteries are even more tolerant than antimony/antimony.  Wet cell batteries 

can tolerate 15 volts or more for long periods of time (always assuming the production 

of explosive gasses is dealt with) whereas even 14.6 volts could severely damage Gel 

cell or AGM batteries in a very short time. 
This error means the voltage and time limits have been exceeded since the last error 
was cleared.  It does not mean they are currently being exceeded.  The error is stored 

after the fault has cleared until the error is cleared by pressing a button.  Error codes  

E 02 and E 03 can be disabled by the user.  Refer to Section 4.5 for instructions.

“E04” – Battery voltage has been above acceptable level for battery type.

SmartGauge™ can accurately measure voltages between 9.00 and 17.00 volts in 12 volt mode and between 18.00 

and 34.00 volts in 24 volt mode. If these limits are exceeded SmartGauge™ has no way of measuring the actual 

voltage. Also, if these limits are exceeded there is something seriously wrong with the 

installation. Such extreme voltages simply should not arise and indicates a serious 

problem with the charging system.
HI Battery voltage is above upper measurement limit of 17.00 volts (34.00 volts in 24 

volt installations).
LO Battery voltage is below lower measurement limit of 9.00 volts (18.00 volts in 24 

volt installations). Note that Hi and LO errors will clear as soon as the voltage returns 

to within the measurement range. They will, however, leave an “E04” error code on 

the display. Repeated displays of the “E04” error code may indicate a system ground 

error or a potential battery cell fault. The “E04” error indicates a condition which should 

be addressed by a qualified electrician.

SECTION 6.0 – RESET TO FACTORY DEFAULT

Circumstances such as change of battery technology, or the need to override a 

menu lock, require that you return the Smartgauge™ to its Factory Default state. 

To return the monitor to its default settings:

1. Disconnect the power feed to Smartgauge™ (pull the fuses in each feed wire out).
2. Press both the VOLTS and STATUS buttons and keep them pressed.
3. Reapply power, still keeping the buttons pressed.
4. Smartgauge™ will display the software revision as usual. Keep the buttons pressed.
5. Smartgauge™ will display the battery model revision as usual. Keep the buttons      
pressed.
6. The display will go blank.
7. Remove your fingers from the buttons.
8. Smartgauge™ will flash “Fr” (Factory reset).
9. Smartgauge™ will completely reset its internals to the factory defaults.

Smartgauge™ will now operate exactly like a new unit on first power up 

beginning by displaying the software revision. NOTE – If the set-up menu 

lock had been set prior to this, then attempting to perform a “reset to factory 

defaults” will not do so on the first attempt. It will simply disable the menu 

lock. A second attempt will perform the reset to factory defaults.
 

Summary of Contents for Smartgauge

Page 1: ...17 9 0 Addendum Page 17 10 0 Specifications Page 18 11 0 Warranty Page 19 12 0 Smartgauge Display Flowcharts Page 19 CONTENTS BALMAR LLC MARYSVILLE WA 98271 USA WWW BALMAR NET 1 360 435 6100 2016 Bal...

Page 2: ...t by the user the reading error will compound known as synchronization error In most battery monitors a shunt is used to monitor amperage in or out of the battery Unfortunately in many cases shunts ca...

Page 3: ...h or navigation area or in other locations where it can be easily accessed for viewing The rect angular display panel requires a rough opening measuring 3 75 wide by 2 55 tall as illustrated in Diagra...

Page 4: ...play will indicate the software and battery model revisions The Smartgauge will then show bt 1 in the display and the PGM Batt 2 LED will be flashing Use the STATUS button to scroll through the progra...

Page 5: ...ngle bank system with only three wires required for a dual bank installation 1 The sense wire connected to the B1 terminal on the back of the Smartgauge must be connected to the house primary battery...

Page 6: ...r details Pressing the STATUS button will scroll through the available battery types Pressing the VOLTS button will store the battery program you select based on your battery type The display will fla...

Page 7: ...tgauge is installed on a 24 volt system with extremely low battery volt age The low voltage could result in the Smartgauge determining that the system is a 12 volt system Alternately the Smartgauge co...

Page 8: ...nk display press VOLTS or STATUS If no buttons are activated for two minutes the display will go into sleep mode This is a power saving feature Smartgauge will continue to operate calculating the char...

Page 9: ...isplay modes etc will be displayed first Pressing the SET button will show each selected item without ever changing any of them This allows you to look through the menu to check all the settings witho...

Page 10: ...alue to memory then exit the set up menu There are two levels of alarm settings in Smartgauge The first is the Primary Alarm which can be set OFF or can be used to access low high voltage or low SoC f...

Page 11: ...he set up menu Clarification For a low voltage alarm 1 The battery voltage has to fall below the activation voltage to trigger the alarm 2 The battery voltage has to rise to the deactivation voltage t...

Page 12: ...x indicating the time in hours and minutes that the alarm will remain activated The default is 4 hours However if an alarm of this type is actually active when you enter the set up menu i e the alarm...

Page 13: ...ed battery type will activate the alarm output Note that if error codes are disabled the next function in the set up menu this secondary alarm will not operate Range Error code E04 measurement range e...

Page 14: ...tes later Note that whilst this setting uses the upper deactivation voltage level of the low voltage alarm the low voltage alarm does not have to be enabled or ac tive for this function to operate The...

Page 15: ...o clear the error code simply press any button If another error occurs while an earlier error is displayed the new error code will take precedence The exception to this is the unique case of an E01 lo...

Page 16: ...if these limits are exceeded there is something seriously wrong with the installation Such extreme voltages simply should not arise and indicates a serious problem with the charging system HI Battery...

Page 17: ...e alarm output deactivates COM is once again connected to NC and NO is connected to nothing The alarm LED will go off again The sounder will go silent Operation of the standard low status alarm is ide...

Page 18: ...using the Primary Alarm set to operate on charge status If this is being used to operate an auto start generator and charger and the generator is regularly shut down before reaching 100 charge status...

Page 19: ...isit www balmar net for more information regarding Balmar warranty policies and procedures PAGE 19 SECTION 12 0 SMARTGAUGE FLOW CHARTS 12 1 DisplayMode First Time Power Up Following Factory Reset r 1...

Page 20: ...2 65 bt x db x C X X PA 0 EC 0 EC 1 Loc 0 12 65 Loc 1 dt t dt A dt U SA U SA r SA P SA A PA U 11 8 13 3 HI LO PA S C 50 C 95 C 50 T1 45 PA T C 76 NORMAL OPERATIO N NORMAL OPERATIO N VOLTS BUTTO N STAT...

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