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SECTION 1.0 – INTRODUCTION

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The Smartgauge

 battery monitor employs advanced battery monitoring techniques to provide 

battery voltage and State of Charge (SoC%) information in a manner that’s both highly accurate 

and self correcting. Smartgauge

 is unconventional – please read this manual fully to understand 

how and why it works.

Further technical support can be obtained from Balmar Customer Service at +1-360-435-6100. 

Features

:

•  House (Primary) Battery Voltage
•  House (Primary) Battery State of Charge
•  Engine (Secondary) Battery Voltage
•  High/Low Battery Voltage alarms for each battery
•  High/Low State of Charge alarm for House (Primary) battery
•  Bright LED daylight readable display
•  Volt free alarm contact for firing external alarms, relays etc

How the Smartgauge

 Works

Conventional battery monitors count amp hours in/out of the battery to determine the battery’s State 

of Charge (SoC). This method is inherently inaccurate due to the State of Charge of the battery not 

necessarily being linked to the amount of energy a battery can deliver (due to temperature, how quickly 

the battery was charged/discharged, battery age, and other outside factors). Unless the battery monitor 

is regularly reset (either automatically by fully charging the battery or manually reset by the user), the 

reading error will compound (known as synchronization error).
In most battery monitors, a shunt is used to monitor amperage in or out of the battery. Unfortunately, in 

many cases shunts can be incorrectly installed, and inaccurate amperage readings occur.
Smartgauge™ uses just two wires to monitor the battery. Through these wires, we use proprietary 

test methods to generate data. This data is then compared to detailed computerized battery models. 

Smartgauge™ compares real world data with those models to generate information on the battery’s 

State of Charge. In independent testing Smartgauge™ was found to be within 5% accuracy at all times.
Highly accurate SoC information not only allows you to confidently make decisions about how you use 

your electrical system, it also allows you to automate certain functions – like load shedding or generator 

start/stop.
Smartgauge™ uses a self correcting algorithm to determine battery State of Charge, so over time 

it actually becomes more and more accurate. This self correction also means that Smartgauge™ 

automatically adjusts for battery degradation as the batteries are repeatedly cycled. Smartgauge™ 

needs to see 2-3 charge/discharge cycles to synchronize with the batteries.

CAUTIONS AND WARNINGS

CAUTION: 

Statements Identified with the word CAUTION relate to practices that may 

damage Smartgauge

WARNING: 

Statements identified with the word WARNING relate to practices that may 

cause injury or death.

Summary of Contents for Smartgauge

Page 1: ...17 9 0 Addendum Page 17 10 0 Specifications Page 18 11 0 Warranty Page 19 12 0 Smartgauge Display Flowcharts Page 19 CONTENTS BALMAR LLC MARYSVILLE WA 98271 USA WWW BALMAR NET 1 360 435 6100 2016 Bal...

Page 2: ...t by the user the reading error will compound known as synchronization error In most battery monitors a shunt is used to monitor amperage in or out of the battery Unfortunately in many cases shunts ca...

Page 3: ...h or navigation area or in other locations where it can be easily accessed for viewing The rect angular display panel requires a rough opening measuring 3 75 wide by 2 55 tall as illustrated in Diagra...

Page 4: ...play will indicate the software and battery model revisions The Smartgauge will then show bt 1 in the display and the PGM Batt 2 LED will be flashing Use the STATUS button to scroll through the progra...

Page 5: ...ngle bank system with only three wires required for a dual bank installation 1 The sense wire connected to the B1 terminal on the back of the Smartgauge must be connected to the house primary battery...

Page 6: ...r details Pressing the STATUS button will scroll through the available battery types Pressing the VOLTS button will store the battery program you select based on your battery type The display will fla...

Page 7: ...tgauge is installed on a 24 volt system with extremely low battery volt age The low voltage could result in the Smartgauge determining that the system is a 12 volt system Alternately the Smartgauge co...

Page 8: ...nk display press VOLTS or STATUS If no buttons are activated for two minutes the display will go into sleep mode This is a power saving feature Smartgauge will continue to operate calculating the char...

Page 9: ...isplay modes etc will be displayed first Pressing the SET button will show each selected item without ever changing any of them This allows you to look through the menu to check all the settings witho...

Page 10: ...alue to memory then exit the set up menu There are two levels of alarm settings in Smartgauge The first is the Primary Alarm which can be set OFF or can be used to access low high voltage or low SoC f...

Page 11: ...he set up menu Clarification For a low voltage alarm 1 The battery voltage has to fall below the activation voltage to trigger the alarm 2 The battery voltage has to rise to the deactivation voltage t...

Page 12: ...x indicating the time in hours and minutes that the alarm will remain activated The default is 4 hours However if an alarm of this type is actually active when you enter the set up menu i e the alarm...

Page 13: ...ed battery type will activate the alarm output Note that if error codes are disabled the next function in the set up menu this secondary alarm will not operate Range Error code E04 measurement range e...

Page 14: ...tes later Note that whilst this setting uses the upper deactivation voltage level of the low voltage alarm the low voltage alarm does not have to be enabled or ac tive for this function to operate The...

Page 15: ...o clear the error code simply press any button If another error occurs while an earlier error is displayed the new error code will take precedence The exception to this is the unique case of an E01 lo...

Page 16: ...if these limits are exceeded there is something seriously wrong with the installation Such extreme voltages simply should not arise and indicates a serious problem with the charging system HI Battery...

Page 17: ...e alarm output deactivates COM is once again connected to NC and NO is connected to nothing The alarm LED will go off again The sounder will go silent Operation of the standard low status alarm is ide...

Page 18: ...using the Primary Alarm set to operate on charge status If this is being used to operate an auto start generator and charger and the generator is regularly shut down before reaching 100 charge status...

Page 19: ...isit www balmar net for more information regarding Balmar warranty policies and procedures PAGE 19 SECTION 12 0 SMARTGAUGE FLOW CHARTS 12 1 DisplayMode First Time Power Up Following Factory Reset r 1...

Page 20: ...2 65 bt x db x C X X PA 0 EC 0 EC 1 Loc 0 12 65 Loc 1 dt t dt A dt U SA U SA r SA P SA A PA U 11 8 13 3 HI LO PA S C 50 C 95 C 50 T1 45 PA T C 76 NORMAL OPERATIO N NORMAL OPERATIO N VOLTS BUTTO N STAT...

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