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Initially Smartgauge™ defaults to an SoC of 75%. There are 4 very simple ways 

this can be corrected:

1.  If you know what the State of Charge is (for instance you may know the batteries 

to be fully charged) you can enter the set-up menu and manually set the charge 

status to what you know it to be. SoC can be manually set to any value between 

0 and 100%. Enter the set-up menu as usual, then press the SET key until “Cxxx” 

is displayed. Press and hold the SELECT button. The display will scroll from zero 

to 100. When the desired value is displayed, press the VOLTS button. The display 

will flash to show the value has been stored. The display will then move onto the 

next menu item.

2.  Charge or discharge the batteries to approach 75%. When the actual State of 

Charge of the batteries and the displayed charge status meet, Smartgauge™ will 

be in perfect synchronization with the batteries and will track the charge status 

from that time onward.

3.  Leave Smartgauge™ working for 48 hours. Use the battery system as usual, 

Smartgauge will automatically catch up over the next 2-3 charge and discharge 

cycles of the battery bank. Unlike all other battery state of charge meters currently 

available, Smartgauge™ becomes more accurate the longer it is used. All other 

battery state of charge meters become less accurate the longer they are used 

and require multiple recalibrations. 

4.  The last method is to switch on a charging device and wait until you know the bat-

teries are fully charged (by the charger switching into float charge mode). Then 

manually set the SoC to 100%.

Important Note

On  initial  power-up,  the  Smartgauge™  performs  a  system  check  to  determine  

whether the system voltage is 12 volt or 24 volt. Smartgauge™ does this by taking eight voltage readings and aver-

aging them. The Smartgauge™ decides whether this measured battery voltage indicates a 12- or 24-volt system. If, 

at the time of this check, the battery voltage is outside the normal range, the Smartgauge™ may detect the wrong 

system voltage. This is possible when Smartgauge™ is installed on a 24-volt system with extremely low battery volt-

age. The low voltage could result in the Smartgauge™ determining that the system is a 12-volt system. Alternately, 

the Smartgauge™ could be connected to a 12-volt system with a faulty charger that’s applying high voltage to the 

batteries. This would cause Smartgauge™ to incorrectly detect a 24-volt system.
If either of these happen, then Smartgauge™ simply will not operate. Once normal battery voltage is restored, the 

Smartgauge™ will show a permanent HI or LO reading and an “E04” error. If this happens the solution is to reset the 

monitor to factory default value, ensure the battery voltage is correct, and re-apply power.

SECTION 3.2 – CALIBRATING BATTERY CHARGE STATUS

PAGE 7

SECTION 3.3 – POWER UP FOLLOWING POWER LOSS

The Smartgauge™ must always be connected to the batteries being monitored in order to operate. It cannot operate 

and accurately track the State of Charge of the batteries if the sense wire is disconnected from the house battery bank. 

Should sensing voltage be disrupted, it may be necessary to revert to one of the four methods described in Section 

3.2.
When a power failure occurs, the display will alternate between volts and “E01” (error 01 – lost power) until a key 

is pressed. This is to alert the user to the fact that power has been lost. “E01” will continue to flash until a button is 

pressed, if another error occurs the new error will not take over, “E01” will remain as the priority error. If the display 

goes into sleep mode the error will always continue to flash. Again this is to alert the user to a problem.
The “E01” error alerts the user to the fact that power has been lost and therefore the charge status may no longer be 

accurate. This is the sole reason for this error code. Once a button is pressed the display will move on to show a figure 

– for example, 2.36 or 17.49 – This is the approximate time in hours and minutes since power was reapplied. It will 

count up to a maximum of 99 hours and 59 minutes and will then remain at that display. This may help A) identify the 

problem and B) make a better decision on whether the charge status will need to be reset or whether Smartgauge™ 

will have already re-synchronized itself.

Summary of Contents for Smartgauge

Page 1: ...17 9 0 Addendum Page 17 10 0 Specifications Page 18 11 0 Warranty Page 19 12 0 Smartgauge Display Flowcharts Page 19 CONTENTS BALMAR LLC MARYSVILLE WA 98271 USA WWW BALMAR NET 1 360 435 6100 2016 Bal...

Page 2: ...t by the user the reading error will compound known as synchronization error In most battery monitors a shunt is used to monitor amperage in or out of the battery Unfortunately in many cases shunts ca...

Page 3: ...h or navigation area or in other locations where it can be easily accessed for viewing The rect angular display panel requires a rough opening measuring 3 75 wide by 2 55 tall as illustrated in Diagra...

Page 4: ...play will indicate the software and battery model revisions The Smartgauge will then show bt 1 in the display and the PGM Batt 2 LED will be flashing Use the STATUS button to scroll through the progra...

Page 5: ...ngle bank system with only three wires required for a dual bank installation 1 The sense wire connected to the B1 terminal on the back of the Smartgauge must be connected to the house primary battery...

Page 6: ...r details Pressing the STATUS button will scroll through the available battery types Pressing the VOLTS button will store the battery program you select based on your battery type The display will fla...

Page 7: ...tgauge is installed on a 24 volt system with extremely low battery volt age The low voltage could result in the Smartgauge determining that the system is a 12 volt system Alternately the Smartgauge co...

Page 8: ...nk display press VOLTS or STATUS If no buttons are activated for two minutes the display will go into sleep mode This is a power saving feature Smartgauge will continue to operate calculating the char...

Page 9: ...isplay modes etc will be displayed first Pressing the SET button will show each selected item without ever changing any of them This allows you to look through the menu to check all the settings witho...

Page 10: ...alue to memory then exit the set up menu There are two levels of alarm settings in Smartgauge The first is the Primary Alarm which can be set OFF or can be used to access low high voltage or low SoC f...

Page 11: ...he set up menu Clarification For a low voltage alarm 1 The battery voltage has to fall below the activation voltage to trigger the alarm 2 The battery voltage has to rise to the deactivation voltage t...

Page 12: ...x indicating the time in hours and minutes that the alarm will remain activated The default is 4 hours However if an alarm of this type is actually active when you enter the set up menu i e the alarm...

Page 13: ...ed battery type will activate the alarm output Note that if error codes are disabled the next function in the set up menu this secondary alarm will not operate Range Error code E04 measurement range e...

Page 14: ...tes later Note that whilst this setting uses the upper deactivation voltage level of the low voltage alarm the low voltage alarm does not have to be enabled or ac tive for this function to operate The...

Page 15: ...o clear the error code simply press any button If another error occurs while an earlier error is displayed the new error code will take precedence The exception to this is the unique case of an E01 lo...

Page 16: ...if these limits are exceeded there is something seriously wrong with the installation Such extreme voltages simply should not arise and indicates a serious problem with the charging system HI Battery...

Page 17: ...e alarm output deactivates COM is once again connected to NC and NO is connected to nothing The alarm LED will go off again The sounder will go silent Operation of the standard low status alarm is ide...

Page 18: ...using the Primary Alarm set to operate on charge status If this is being used to operate an auto start generator and charger and the generator is regularly shut down before reaching 100 charge status...

Page 19: ...isit www balmar net for more information regarding Balmar warranty policies and procedures PAGE 19 SECTION 12 0 SMARTGAUGE FLOW CHARTS 12 1 DisplayMode First Time Power Up Following Factory Reset r 1...

Page 20: ...2 65 bt x db x C X X PA 0 EC 0 EC 1 Loc 0 12 65 Loc 1 dt t dt A dt U SA U SA r SA P SA A PA U 11 8 13 3 HI LO PA S C 50 C 95 C 50 T1 45 PA T C 76 NORMAL OPERATIO N NORMAL OPERATIO N VOLTS BUTTO N STAT...

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