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www.balmar.net   /   Customer Service: +1 (360) 435-6100 x1   /   Technical Support: +1 (360) 435-6100 x3

Tech Service is available Monday - Friday (8:30am - 7:30pm EST)

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360-435

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360-435

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lmar.ne

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Magnetic

Reed

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Magnetic Reed Switch

Looking  much  like  a  small  thermometer  atop  the  regulator’s 

circuit board, the magnetic reed switch provides a durable, 

sealed interface that enables the user to set basic and advanced 

regulator programming features. Included with the regulator is a 

small screwdriver that doubles as the regulator’s programming 

tool. A  small  magnet  embedded  in  the  tip  of  the  screwdriver’s 

handle allows the user to activate the magnetic reed switch. By 

holding the magnet to the RED dot located at the end of the reed 

switch, the user allows the user to scroll through the regulator’s 

various program modes and individual program selections. 

Initial Pre-Flight Test And Start-Up

When the regulator is properly mounted and the regulator wiring is installed, the MC-624 is ready for pre-flight testing. 

Before turning on the engine, it is advisable to check voltages at the following terminal connections to ensure that 

the wiring is correct. Test #1 verifies proper voltage values with the regulator turned off. Test #2 verifies the expected 

voltages with the regulator turned on.
Note: If the regulator’s BROWN ignition wire is receiving it’s switched source of voltage from an oil pressure switch, 

it may be necessary to start the engine before applying test #2. If the engine must be run to accomplish test #2, be 

sure that alternator is properly cabled on both positive and negative sides to the battery being charged. Failure to do 

so could result in damage to the regulator and alternator.
Using your hand-held multi-meter, test the following wiring terminals for voltage:

TEST #1: Engine/Ignition Off

•  Primary RED Power Wire (Terminal #3)  >24V
•  BROWN Ignition Wire (Terminal #2) 0V
•  Primary BLUE Field Wire (Terminal #1)  0V

TEST #2: Engine/Ignition ON

•  Primary RED Power Wire (Terminal #3)  >24V
•  BROWN Ignition Wire (Terminal #2) 12V or  24V
•  Primary BLUE Field Wire (Terminal #1)  4-22V

Summary of Contents for Max Charge MC-624

Page 1: ...g your regulator 2 Remove loose fitting clothing or jewelry which could become entangled in your motor or other machinery prior to installing regulator 3 Wear ANSI approved safety eye wear and protect...

Page 2: ...tors distance from alternator distance from inverters transmitters and other sources of RF noise convenient access and readability of the display The regulator wiring harness is 54 inches long providi...

Page 3: ...th your battery manufacturer for specifics Your battery manufacturer may supply you with a C rate for charging and discharging The maximum amount of charging current your battery can safely handle is...

Page 4: ...4 FIELD OUTPUT 5 ALT TEMP 6 ALT TEMP 7 BAT 2 TEMP 8 BAT 2 TEMP 9 BAT 1 TEMP 10 BAT 1 TEMP 11 DASH LAMP 12 GROUND INPUT Magnetic Reed Switch 1 2 3 4 5 6 8 9 10 11 12 7 Ignition Connector 1 Connector 2...

Page 5: ...plug which is pre installed on the voltage regulator When the tachometer is connected via the MC 624 the regulator will ensure that the tachometer will not discontinue supplying field current when the...

Page 6: ...e sensor lug to the battery negative post closest to the center of the battery bank Extend sensor cable to the regulator 2 Connect the temperature sensor to the Bat 1 Temp terminals on the regulator I...

Page 7: ...operly mounted and the regulator wiring is installed the MC 624 is ready for pre flight testing Before turning on the engine it is advisable to check voltages at the following terminal connections to...

Page 8: ...are met 5 Ramps down to Absorption voltage 6 Absorption Charge Regulator continues to control the alternator s output voltage for an additional 18 minutes at approximately 2 10 s of a volt below bulk...

Page 9: ...ar net Customer Service 1 360 435 6100 x1 Technical Support 1 360 435 6100 x3 Tech Service is available Monday Friday 8 30am 7 30pm EST Regulator Programming Flow Chart More details can be found on pa...

Page 10: ...s Standard Flooded Halogen Systems Lithium Yes Yes Yes Yes Yes Balmar Alternator Models 6 Series Alternators 70A 150A Yes Yes Yes Yes Yes Yes AT Series Alternator 165A 200A Yes Yes Yes Yes 9 Series La...

Page 11: ...ENGINE MODE IS IN OPERATION E52 BELT LOAD MANAGER IS IN OPERATION In addition to the information provided in the basic display shown above the MC 624 long display provides the following data The long...

Page 12: ...e reed switch then releasing the reed switch be removing the magnet from the RED dot on the epoxy potting Basic Programming Programming For Battery Type The MC 624 features selectable programs for SEV...

Page 13: ...ramming mode The Advanced Programming Modes are as follows dLc Start Delay Controls time from regulator activation to start of charging Factory preset at one second Adjustable to a maximum of 999 seco...

Page 14: ...me the batteries will be held at equalization voltage Maximum time adjustment is three hours If manufacturer guidelines require longer equalization times allow for maximum time and reset for additiona...

Page 15: ...ery Temperature 125 F Requires installation of MC TS B sensor cable System Troubleshooting Regulator Troubleshooting The majority of charging difficulties can be attributed to damage corrosion or wear...

Page 16: ...FOR FIELD OUTPUT TO OCCUR ENSURE THAT VOLTAGE IS ABOVE 22V WHEN TESTING SYSTEM If voltage is not present on the RED or BROWN wires the regulator will not work If voltage is as expected at the RED and...

Page 17: ...y longer than necessary to detect charging If the system is not charging remove the alternator and have it inspected by a qualified alternator shop or call Balmar for warranty evaluation To test the a...

Page 18: ...18 www balmar net Customer Service 1 360 435 6100 x1 Technical Support 1 360 435 6100 x3 Tech Service is available Monday Friday 8 30am 7 30pm EST NOTES...

Page 19: ...plication maintenance or modification or b any misuse contrary to the instructions provided with the product or c loss or d malfunctions caused by other equipment or e acts of God Examples of conditio...

Page 20: ...he world To Find a CDI distribution partner visit www cdielectronics com Both Balmar and CDI Products are manufactured in our ISO 9000 Certified Factory in Huntsville Alabama Please read carefully All...

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