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www.balmar.net   /   Customer Service: +1 (360) 435-6100 x1   /   Technical Support: +1 (360) 435-6100 x3

Tech Service is available Monday - Friday (8:30am - 7:30pm EST)

(F1c) Float Time.

 Controls time setting for float mode. Standard value set is 18 minutes. Settings are from 

6 minutes to 6 hours. To reverse direction of scroll, release magnet and wait for LED to display F1c code. 

Re-activate switch with magnet and release when desired value is indicated.

(AP) Amp Manager.

 The Amp Manager function allows for precise reductions in the maximum allowable 

field percentage, making it possible to reduce alternator horsepower load on belts, or to provide 

governance to protect the alternator from abnormally large battery or system electrical loads. When 

activated, the display will indicate OFF, meaning that no field reduction is occurring. To adjust, remove the 

magnet until the AP code is indicated. Re-activate and hold the magnet to the RED dot. The display will 

scroll downward until the desired value is indicated

BATTERY EQUALIZATION FUNCTION - (Use Extreme Caution While Equalizing!)

Depending on battery technology and battery manufacturer recommendations, it may be necessary to periodically apply 

equalization/conditioning voltage to your batteries to reduce sulfation and equalize the specific gravity of the electrolyte 

solution. While it is FAR preferable to equalize your batteries with your shorepower charger at the safety of your slip, the 

MC-624 does provide the ability to equalize with the alternator and regulator. NOTE: Equalization voltage and duration 

should be in accordance with battery manufacturer guidelines. Equalization programming must be done with the engine 

running, as the equalization mode will occur as soon as the program adjustments are made.

WARNING: EQUALIZATION IS A MANUAL PROCESS WITH POTENTIAL DANGERS.

DO NOT LEAVE SYSTEM UNATTENDED.

(Ev) Equalization Voltage. 

Sets the target voltage applied to the batteries during the equalization period. 

Contact your battery manufacturer for voltage guidelines.

(E1c) Equalization Duration.

 Controls the length of time the batteries will be held at equalization voltage. 

Maximum time adjustment is three hours. If manufacturer guidelines require longer equalization times, 

allow for maximum time, and reset for additional periods as required.

(FbA) Field Threshold - Bulk To Absorption.

 Controls the criteria used to determine field output required 

to maintain calculated bulk charging mode. Factory set at 65% field output. Raising “fba” shortens calculated 

bulk charge time. Lowering “fba” increases calculated bulk charge time. Span of adjustment is 16% to 96%. 

To reverse direction of scroll, release magnet and wait for LED to display “fba” code. Re-activate switch and 

release when desired value is indicated.

(FFL) Field Threshold - Float To Absorption.

  Controls  the  criteria  used  to  determine  the  field  current 

threshold required to cycle between absorption and float charging modes. Factory set at 65%. Raising “ffl” 

increases calculated float charge time. Adjusted in 1% increments. Span of adjustment is 16% to 96%. To 

reverse direction of scroll, release “ffl” code. Reactivate switch with magnet and release when desired value 

is indicated.

(AL1) Alternator Temperature Threshold.

  Controls  the  setpoint  at  which  point  field  current  is  reduced 

when the the alternator temperature sensor indicates an over-temp condition at the alternator. Requires 

temperature sensor installation. Preset at 108˚.

Default Program Settings By Battery Type

UFP

FdC

gEL

AGL

OPS

FsB

LFP

START DELAY (SECS.)

1

1

1

1

1

1

1

HIGH VOLTAGE LIMIT (VOLTS)

31.8

31.8

31.8

31.8

31.8

31.8

29.6

BULK VOLTAGE

28.2

29.1

28.0

28.6

29.2

28.8

28.6

BULK TIME (MINIMUM)

30 MIN

30 MIN

30 MIN

30 MIN

30 MIN

30 MIN 

6 MIN

ABSORPTION VOLTS

27.6

28.8

27.5

28.3

28.8

28.5

27.2

ABSORPTION TIME (MINIMUM)

30 MIN

30 MIN

30 MIN

30 MIN

30 MIN

30 MIN

18 MIN

FLOAT VOLTS

27.0

26.6

27.2

26.3

26.7

26.6

26.6

FLOAT TIME (MINIMUM)

2 HRS

2 HRS

2 HRS

2 HRS

2 HRS

2 HRS

18 MIN

FLOAT TIME (MAXIMUM)

12 HRS

12 HRS

12 HRS

12 HRS

12 HRS

12 HRS

12 HRS

LOW VOLTAGE LIMIT (VOLTS)

25.0

25.0

24.2

24.8

25.0

25.0

25.4

MAX BAT. TEMP.

125°F/52°C 125°F/52°C 125°F/52°C 125°F/52°C 125°F/52°C 125°F/52°C 111°F/44°C

MAX ALT. TEMP.

225°F/107°C

225°F/107°C

225°F/107°C

225°F/107°C

225°F/107°C

225°F/107°C

194°F/90°C

BAT. TEMP. COMPENSATION

6.0mV/°C

6.0mV/°C

5.0mV/°C

3.8mV/°C

5.0mV/°C

6.0mV/°C

0.0mV/°C

Summary of Contents for Max Charge MC-624

Page 1: ...g your regulator 2 Remove loose fitting clothing or jewelry which could become entangled in your motor or other machinery prior to installing regulator 3 Wear ANSI approved safety eye wear and protect...

Page 2: ...tors distance from alternator distance from inverters transmitters and other sources of RF noise convenient access and readability of the display The regulator wiring harness is 54 inches long providi...

Page 3: ...th your battery manufacturer for specifics Your battery manufacturer may supply you with a C rate for charging and discharging The maximum amount of charging current your battery can safely handle is...

Page 4: ...4 FIELD OUTPUT 5 ALT TEMP 6 ALT TEMP 7 BAT 2 TEMP 8 BAT 2 TEMP 9 BAT 1 TEMP 10 BAT 1 TEMP 11 DASH LAMP 12 GROUND INPUT Magnetic Reed Switch 1 2 3 4 5 6 8 9 10 11 12 7 Ignition Connector 1 Connector 2...

Page 5: ...plug which is pre installed on the voltage regulator When the tachometer is connected via the MC 624 the regulator will ensure that the tachometer will not discontinue supplying field current when the...

Page 6: ...e sensor lug to the battery negative post closest to the center of the battery bank Extend sensor cable to the regulator 2 Connect the temperature sensor to the Bat 1 Temp terminals on the regulator I...

Page 7: ...operly mounted and the regulator wiring is installed the MC 624 is ready for pre flight testing Before turning on the engine it is advisable to check voltages at the following terminal connections to...

Page 8: ...are met 5 Ramps down to Absorption voltage 6 Absorption Charge Regulator continues to control the alternator s output voltage for an additional 18 minutes at approximately 2 10 s of a volt below bulk...

Page 9: ...ar net Customer Service 1 360 435 6100 x1 Technical Support 1 360 435 6100 x3 Tech Service is available Monday Friday 8 30am 7 30pm EST Regulator Programming Flow Chart More details can be found on pa...

Page 10: ...s Standard Flooded Halogen Systems Lithium Yes Yes Yes Yes Yes Balmar Alternator Models 6 Series Alternators 70A 150A Yes Yes Yes Yes Yes Yes AT Series Alternator 165A 200A Yes Yes Yes Yes 9 Series La...

Page 11: ...ENGINE MODE IS IN OPERATION E52 BELT LOAD MANAGER IS IN OPERATION In addition to the information provided in the basic display shown above the MC 624 long display provides the following data The long...

Page 12: ...e reed switch then releasing the reed switch be removing the magnet from the RED dot on the epoxy potting Basic Programming Programming For Battery Type The MC 624 features selectable programs for SEV...

Page 13: ...ramming mode The Advanced Programming Modes are as follows dLc Start Delay Controls time from regulator activation to start of charging Factory preset at one second Adjustable to a maximum of 999 seco...

Page 14: ...me the batteries will be held at equalization voltage Maximum time adjustment is three hours If manufacturer guidelines require longer equalization times allow for maximum time and reset for additiona...

Page 15: ...ery Temperature 125 F Requires installation of MC TS B sensor cable System Troubleshooting Regulator Troubleshooting The majority of charging difficulties can be attributed to damage corrosion or wear...

Page 16: ...FOR FIELD OUTPUT TO OCCUR ENSURE THAT VOLTAGE IS ABOVE 22V WHEN TESTING SYSTEM If voltage is not present on the RED or BROWN wires the regulator will not work If voltage is as expected at the RED and...

Page 17: ...y longer than necessary to detect charging If the system is not charging remove the alternator and have it inspected by a qualified alternator shop or call Balmar for warranty evaluation To test the a...

Page 18: ...18 www balmar net Customer Service 1 360 435 6100 x1 Technical Support 1 360 435 6100 x3 Tech Service is available Monday Friday 8 30am 7 30pm EST NOTES...

Page 19: ...plication maintenance or modification or b any misuse contrary to the instructions provided with the product or c loss or d malfunctions caused by other equipment or e acts of God Examples of conditio...

Page 20: ...he world To Find a CDI distribution partner visit www cdielectronics com Both Balmar and CDI Products are manufactured in our ISO 9000 Certified Factory in Huntsville Alabama Please read carefully All...

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