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Tech Service is available Monday - Friday (8:30am - 7:30pm EST)

Pro

 INDICATES ENTRY INTO BASIC 

PROGRAMMING MODE

P01

 INDICATES UNIVERSAL FACTORY 

PROGRAM (FACTORY DEFAULT)

P02

 INDICATES DEEP CYCLE FLOODED

BATTERY PROGRAM (FDC)

Regulator Programming Modes

Using The Magnetic Reed Switch

Control of the MC-624 magnetic reed switch located in the upper left corner of the 

regulator’s circuit board. The reed switch provides selectable control of the regulator’s 

programming without creating an intrusion point as is common on many other adjustable 

voltage regulators currently on the market.
A small screwdriver with a magnet embedded in the tip of the handle is included to 

activate the magnetic reed switch. While any magnetic tipped tool can be used, the 

Balmar programming screwdriver does an excellent job as an interfacing tool.
Programming is accomplished by contacting and removing the magnet from the RED 

dot affixed to the regulator’s epoxy potting. If the magnet has difficulty activating the 

reed switch at that position, try moving the up and down along the length of the reed 

switch until the light is illuminated at the top of the LED display, between the second 

and third display digits. The light indicates activation of the the reed switch.
Within the basic and advanced programming instructions, activation of the reed switch 

will be described by the following actions:

•  TOUCH / RELEASE - Indicates the action of contacting and immediately removing the magnet from the reed switch
•  TOUCH / HOLD - Indicates the action of contacting and holding the magnet to the reed switch
•  TOUCH / HOLD / RELEASE -  Indicates the action of contacting and holding the magnet to the reed switch, then 

releasing the reed switch be removing the magnet from the RED dot on the epoxy potting

Basic Programming

Programming For Battery Type

The MC-624 features selectable programs for SEVEN battery technologies. Programming can be done whenever the 

regulator is active. 

System voltage must be greater than 25.0V for programming changes to be saved.

To adjust the regulator for your battery type:
1.  Turn on the regulator. If the regulator’s BROWN ignition wire is connected to an oil pressure switch, it may be 

necessary to start the engine to activate the regulator.

2.  Once the regulator is on and the display is scrolling, TOUCH / HOLD the magnetic end of the programming screw-

driver to the RED dot on the regulator as described above.

3.  Continue to hold the magnet to the RED dot. The letters PRO will appear on the LED.
4.  Continue to hold the magnet to the RED dot. The display will scroll through the seven available preset battery 

programs. The battery programs are signified by one of the program numbers shown below.

5.  When the desired battery code is displayed, RELEASE the magnet from the RED dot.
6.  The regulator will indicate the Pro code once the reed switch is released, followed by the SAV code to indicate that 

the program change has been saved.

REVERSING DIRECTION OF SCROLL: The regulator display from P01 to P07 and will then stop. To reverse 

the direction of scroll, remove the magnet from the dot until the PRO code is displayed, then re-activate 

and hold. The display will then scroll downward until the desired code is shown.

P03

 INDICATES PROGRAM FOR 

SEALED GEL BATTERIES (GEL)

P04

 INDICATES ABSORBED GLASS

MAT BATTERIES (AGL)

P05

 INDICATES PROGRAM FOR 

OPTIMA BATTERIES (OPS)

P06 

INDICATES STANDARD

FLOODED PROGRAM (FSB)

P07

 INDICATES PROGRAM 

FOR LiFePO

4

 

SAV

 INDICATES PROGRAM 

CHANGE IS SAVED

NOTE: A CHART DESCRIBING VOLTAGE, TIME AND ALARM SETTINGS FOR EACH SELECTABLE BATTERY 

PROGRAM IS AVAILABLE ON PAGE 14 IN THIS MANUAL.

Summary of Contents for Max Charge MC-624

Page 1: ...g your regulator 2 Remove loose fitting clothing or jewelry which could become entangled in your motor or other machinery prior to installing regulator 3 Wear ANSI approved safety eye wear and protect...

Page 2: ...tors distance from alternator distance from inverters transmitters and other sources of RF noise convenient access and readability of the display The regulator wiring harness is 54 inches long providi...

Page 3: ...th your battery manufacturer for specifics Your battery manufacturer may supply you with a C rate for charging and discharging The maximum amount of charging current your battery can safely handle is...

Page 4: ...4 FIELD OUTPUT 5 ALT TEMP 6 ALT TEMP 7 BAT 2 TEMP 8 BAT 2 TEMP 9 BAT 1 TEMP 10 BAT 1 TEMP 11 DASH LAMP 12 GROUND INPUT Magnetic Reed Switch 1 2 3 4 5 6 8 9 10 11 12 7 Ignition Connector 1 Connector 2...

Page 5: ...plug which is pre installed on the voltage regulator When the tachometer is connected via the MC 624 the regulator will ensure that the tachometer will not discontinue supplying field current when the...

Page 6: ...e sensor lug to the battery negative post closest to the center of the battery bank Extend sensor cable to the regulator 2 Connect the temperature sensor to the Bat 1 Temp terminals on the regulator I...

Page 7: ...operly mounted and the regulator wiring is installed the MC 624 is ready for pre flight testing Before turning on the engine it is advisable to check voltages at the following terminal connections to...

Page 8: ...are met 5 Ramps down to Absorption voltage 6 Absorption Charge Regulator continues to control the alternator s output voltage for an additional 18 minutes at approximately 2 10 s of a volt below bulk...

Page 9: ...ar net Customer Service 1 360 435 6100 x1 Technical Support 1 360 435 6100 x3 Tech Service is available Monday Friday 8 30am 7 30pm EST Regulator Programming Flow Chart More details can be found on pa...

Page 10: ...s Standard Flooded Halogen Systems Lithium Yes Yes Yes Yes Yes Balmar Alternator Models 6 Series Alternators 70A 150A Yes Yes Yes Yes Yes Yes AT Series Alternator 165A 200A Yes Yes Yes Yes 9 Series La...

Page 11: ...ENGINE MODE IS IN OPERATION E52 BELT LOAD MANAGER IS IN OPERATION In addition to the information provided in the basic display shown above the MC 624 long display provides the following data The long...

Page 12: ...e reed switch then releasing the reed switch be removing the magnet from the RED dot on the epoxy potting Basic Programming Programming For Battery Type The MC 624 features selectable programs for SEV...

Page 13: ...ramming mode The Advanced Programming Modes are as follows dLc Start Delay Controls time from regulator activation to start of charging Factory preset at one second Adjustable to a maximum of 999 seco...

Page 14: ...me the batteries will be held at equalization voltage Maximum time adjustment is three hours If manufacturer guidelines require longer equalization times allow for maximum time and reset for additiona...

Page 15: ...ery Temperature 125 F Requires installation of MC TS B sensor cable System Troubleshooting Regulator Troubleshooting The majority of charging difficulties can be attributed to damage corrosion or wear...

Page 16: ...FOR FIELD OUTPUT TO OCCUR ENSURE THAT VOLTAGE IS ABOVE 22V WHEN TESTING SYSTEM If voltage is not present on the RED or BROWN wires the regulator will not work If voltage is as expected at the RED and...

Page 17: ...y longer than necessary to detect charging If the system is not charging remove the alternator and have it inspected by a qualified alternator shop or call Balmar for warranty evaluation To test the a...

Page 18: ...18 www balmar net Customer Service 1 360 435 6100 x1 Technical Support 1 360 435 6100 x3 Tech Service is available Monday Friday 8 30am 7 30pm EST NOTES...

Page 19: ...plication maintenance or modification or b any misuse contrary to the instructions provided with the product or c loss or d malfunctions caused by other equipment or e acts of God Examples of conditio...

Page 20: ...he world To Find a CDI distribution partner visit www cdielectronics com Both Balmar and CDI Products are manufactured in our ISO 9000 Certified Factory in Huntsville Alabama Please read carefully All...

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