Bajaj pulsar DTS-i, Service Station Manual

Page: 151 / 253

ASSEMBLY - ENGINE
Pulsar 150/180 DTS-i
Service Station Manual
147
Dealer Development Center
Akurdi Pune
Fit :
• Spark Plug Sleeve
• Grub Screw
• Spark Plug
Note : Before fitting the sleeve spark plug apply thin layer of molybdenum disulfide
grease on the entry chambers for the ‘O’ rings
Fit :
• Cam Shaft
• Collar
Using Sp. Tool - 37 10DH 36
• Cam Sprocket
• Special Washer
• Allen Bolt
Fit :
Note :
• Ensure the sprocket marks (A) are aligned horizontally with cylinder head top
machined face and the piston is at TDC.
• Secure the ‘Cam Chain Sprocket’ in the special tool firmly and then tighten the
sprocket allen bolt.
• Ensure that the ‘O’ mark on washer always faces outwards when tightening the
allen bolt.
A