Bajaj pulsar DTS-i, Service Station Manual

Page: 17 / 253

GENERAL INFORMATION
Pulsar 150/180 DTS-i
Service Station Manual
13
Dealer Development Center
Akurdi Pune
• To avoid damage to head of fasteners do not use over size or worn out tools.
• To avoid damage to painted parts, prevent spillage of battery acid & brake fluid.
• To avoid damage of machined face & color of the components store the parts in a clean plastic bin having
compartments to avoid components touching to each other.
• To avoid warpage of mating / sealing faces, mounting bolts should be tightened in a criss-cross pattern.
• To avoid slippage of threads leading to components damage, do not over torque bolts, nuts or screws.
• Always install new gasket & O rings when reassembling.
• Always apply grease to the lip of seal before installing.
• Always replace circlips / cotter pins & radiator hose clamps with new ones.
• Take care not to excessively spread open circlips with tool during installing to prevent deformation.
• Always use appropriate special tool for opening & assembling parts to avoid damages.
• To avoid dust / muck entry inside the engine wash vehicle throughly before executing any repair work related to
engine or otherwise this may lead to early failure of parts.
• Always use lint free cloth while handling engine parts.
• Always apply few oil drops between two moving parts to avoid dry run.
• Always blow high pressure compressed air through oil passage holes in reverse direction of flow of oil & ensure that
the passages are clear.
• Always apply loctite to bolts, screws or nuts wherever recommended to avoid loosening & subsequent break down.
• Confirm proper seating of circlips by rotating them to avoid it from coming out.
• Do not tap engine components by hammer in order to avoid damage. Engine components are precisely machined.
• Do not fit extra electrical accessories otherwise wiring would get short & battery would get discharged.
General Precautions