Bajaj pulsar DTS-i, Service Station Manual

Page: 156 / 253

GEAR TRANSMISSION POWER FLOW
Input Shaft and its gears :
•
•
•
•
•
•
•
•
•
•
First gear is integral with Input Shaft.
Second gear is fixed on Input Shaft
splines.
Third gear is fixed but sliding on Input
Shaft splines.
Forth gear is a freely rotating gear on
Input Shaft.
Fifth (top) gear is freely rotating on Input
splines.
Output Shaft and its gears :
First gear is a freely rotating gear on
Output Shaft. A bush which is free inside
gear I.D. & shaft O.D. is fitted between
first gear and Output shaft.
Second gear is a freely rotating gear on
Output Shaft. A bush which is free inside
gear I.D. & shaft O.D. is fitted between
first gear and Output shaft.
Third gear is freely rotating on Output
splines.
Forth gear is fixed but sliding on Output
Shaft splines.
Fifth gear is fixed but sliding on Output
Shaft splines.
First Gear Position : When First Gear is
engaged, Power from clutch flows as follows.
Clutch
Input Shaft
Output Shaft
Final Drive to the Rear Wheel
1 Gear Input
1 Gear Output
4 Gear Output
st
st
th
1
4
5
5
3
3
2
1
4
2
Construction & Working
1
7
9
2
5
3
4
10
11 8
12
6
1. Input shaft.
2. First gear input.
3. Second gear input.
4. Third gear input.
5. Fourth gear input.
6. Fifth gear input.
7. Output shaft
8. First gear output.
9. Second gear output.
10. Third gear output.
11. Fourth gear output.
12. Fifth gear output.
Pulsar 150/180 DTS-i
Service Station Manual
152
Dealer Development Center
Akurdi Pune