Bajaj pulsar DTS-i, Service Station Manual

Page: 123 / 253

SOP FOR DISMANTLING ENGINE
Pulsar 150/180 DTS-i
Service Station Manual
119
Dealer Development Center
Akurdi Pune
Remove :
• 3 Bolts (A)
• Oil pump assembly
• 2 Dowels
A
Warning : The oil pump may be hot, hence use suitable hand
protection. Also, since the oil pump houses the oil strainer / mesh also,
it may retain some quantity of oil. This oil may be hot. Hence proper
care should be taken to drain it.
Note : The oil which is in the oil pump housing should also be drained out into the
oil drain tray for measuring drained oil.
Remove :
• Gear change lever
Remove :
• Spring
• Allen bolt (A)
• Guide gear
• Spacer
• Parallel Pin
Note : Check and inspect the drum change arm stopper for free movement always.
A
Remove :
• Bolt (A) on RH side crankcase (Clutch side)
A
Engine Central Part :