Bajaj pulsar DTS-i, Service Station Manual

Page: 94 / 253

SERVICE DATA
Shift Drum Groove Width
7.5
7.5
Standard
Limit
7.65
7.35
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
Crankshaft Run Out
0.02 Max
0.02 Max
Standard
Limit
0.05
0.05
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
Piston / Cylinder Clearance
Piston Ring / Groove Clearance
0.019
0.019
Top 0.025
~ 0.065
Second
0.02~0.06
Top 0.02
~ 0.06
Second
0.01~0.05
Standard
Limit
Standard
Limit
0.039
0.039
Top
0.16
Second
0.15
Top
0.16
Second
0.15
Service
Limit
Service
Limit
Pulsar
150 cc
Pulsar
150 cc
Pulsar
180 cc
Pulsar
180 cc
Pressure Plate Warp
Shift Fork Guide Pin Diameter
0.2
0.2
4.49
4.49
Standard
Limit
Standard
Limit
0.3
0.3
4.40
4.40
Service
Limit
Service
Limit
Pulsar
150 cc
Pulsar
150 cc
Pulsar
180 cc
Pulsar
180 cc
Pulsar 150/180 DTS-i
Service Station Manual
90
Dealer Development Center
Akurdi Pune