Bajaj pulsar DTS-i, Service Station Manual

Page: 234 / 253

STARTER MOTOR
DE Bracket Assly. (Cover Front)
‘O’ Ring for
DE Bracket
“O’ Ring (2 nos.)
Tie Bolt (2 nos.)
Sealing Ring
(2 nos.)
Yoke Assembly
Negative Brush
Holder Assly
+Ve Terminal Assly
‘O’Ring Inside
Insulation Bush
Armature Assembly
1 Fiber & 1 Plain Washer
Positive Brush
Holder Assly
CE Bracket
Assembly
(Cover Rear)
Periodic Maintenance (After warranty period)
• Check, Inspect & if required Replace carbon brushes, Springs at every 15,000 Kms
• Remove carbon particles from commutator slots.
• Clean commutator segments.
• Lubricate brass bush by 2 ~ 3 drops of Servo 32 oil & NR Bearing by high temperature-high speed
OKS410 grease
• Check as per SOP the continuity between 2 adjacent segments of commutator with the help of Multimeter.
• Replace Yoke Sealing Rings & tie bolt ‘O’ Rings whenever starter motor is dismantled.
Note : Do not dismantle starter motor within warranty period.
Service Limit of Starter Motor Carbon Brush
Standard 6.0 mm
Carbon Brush
Wire
Usable Limit 5.0 mm
2.5
1. Check for brush wear
2. Measure length of brush & replace if below usable limit
Pulsar 150/180 DTS-i
Service Station Manual
230
Dealer Development Center
Akurdi Pune