Bajaj pulsar DTS-i, Service Station Manual

Page: 135 / 253

PARTS INSPECTION PARAMETERS
Pulsar 150/180 DTS-i
Service Station Manual
131
Dealer Development Center
Akurdi Pune
• Smoothly key way machined
• Threading for holding rotor puller
• 'T' mark / line mark punched on rotor periphery
• Body threads for allen bolt fixing intact
• One way clutch body groove profile - Ok / No wear signs
• Proper seating of rollers, springs, bush in one way clutch.
• Sealing bolt body threads intact
• Front free movement of push rod
• Push rod forward end cap rivet intact / loose
• Groove for circlip fitment
• Free rotation of internal screw
Rotor :
Chain Tensioner :
Carburettor
• Float
• Needle Valve
• Volume Control Screw
• Jets
• Piston Valve
- No Puncture
- Alignment w.r.t. float pin - OK
- Not touching to bowl walls
- No groove formation on the tip
- Smooth action of spring loaded pin
- Smooth movement in its seat.
- Not bent/threads OK / Not jammed / Presence of spring
washer and 'O' ring
- Correct size, No wear of jet hole, No clogging
- Smooth free sliding, clearance in its seat, no excess wear
mark.