Bajaj pulsar DTS-i, Service Station Manual

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Pulsar 150/180 DTS-i
Service Station Manual
42
Dealer Development Center
Akurdi Pune
Following is the checklist for carrying out PDI of “Pulsar 150/180” motorcycle. This checklist is to understand various
check points those are to be checked / inspected before delivery of the new vehicle.
Whether BAL Service Executive carries out sample PDI or Dealer staff does, each vehicle should be checked as per the
points given below. This ensures trouble free vehicle delivery to the customer.
Dealer's Name Dealer's code:
PDI check sheet - Pulsar 150/180
Frame No. Date of PDI
Engine No. PDI done by
Please unsure that following checks are carried out during
PDI before delivery of vehicle.
To Check Check for
3
7
if OK
if NOT OK
Observation /
Remarks
ENGINE
Engine Oil
"BAJAJ
DTS-i
10000" 20W50
Oil level between lower & upper mark / Top up if required
Oil leakage if any, Specify source of oil leakage
Idling RPM
Check in warm up condition 60 C / Adjust if required
(1400+100 RPM)
0
Kick operation Smooth operation
Gear shifting Smooth operation
Engine noise No abnormal noise
Silencer noise No abnormal noise from silencer & shields
Fasteners (Check
torque)
Magneto cover bolts, - 0.9 ~ 1.1 Kgm
Clutch & Oil filter cover bolts - 0.9 ~ 1.1 Kgm
Engine foundation bolts
a) Front mounting bolts (Kg.m) - M8 : 2.2, M10 : 2.4
b) Rear mounting bolts
- (Kg.m) M8 : 2.2, M10 : 2.4
c) Top mounting bolts - (Kg.m) 2.2
Silencer mounting bolt
a) Silencer mouth flange nut - 1.4 ~ 1.9 Kgm
b) Silencer bracket bolts - 3.5 ~4.0 Kgm
FUEL SYSTEM
Fuel Tank / Pipes
No leakage / Correct fitment
Fuel Cock Smooth operation
FRAME
Tyre Pressure
Front : 1.75 Kg / Cm
2
(25PSI)
Rear (solo): 2.00 Kg/Cm (28.4PSI), Cm (32PSI)
2 2
(with Pillion): 2.25 Kg/
Front & Rear Wheel Free rotation
Side & Center stand Smooth operation
Mirror
Proper fitment
Clear rear view
Head lamp Focus adjustment
CONTROLS
Brakes Rear - Brake pedal free play 25 ~ 30 mm
Throttle Grip free play - 2 ~ 3 mm. Smooth operation
Clutch Cable
Smooth operation, Free play - 2 ~ 3 mm
Standard routine (From Inside leg guard)
Speedo cable Standard routine
PRE-DELIVERY INSPECTION CHECKLIST