Bajaj pulsar DTS-i, Service Station Manual

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GENERAL INFORMATION
Pulsar 150/180 DTS-i
Service Station Manual
11
Dealer Development Center
Akurdi Pune
Press
Ball Bearing and Needle Bearing
For items such as bearings or oil seals that must be pressed into
place, apply small amount of oil to the contact area. Be sure to maintain
proper alignment and use smooth movements when installing.
Do not remove pressed ball or needle unless removal is absolutely
necessary. Replace with new ones whenever removed. Press bearings
with the manufacturer and size marks facing out. Press the bearing into
place by putting pressure on the correct bearing race as shown.
Pressing the incorrect race can cause pressure between the inner
and outer race and result in bearing damage.
Press inner race - when bearing is to be fitted on shaft.
Press outer race - when bearing is to be fitted in the bore.
Circlips, Cotter Pins
Replace the circlips or cotter pins that were removed with new ones.
Take care not to open the clip excessively when installing to prevent
deformation.
Oil Seal, Grease Seal
Do not remove pressed oil or grease seals unless removal is
necessary. Replace with new ones whenever removed. Press new oil
seals with manufacture and size marks facing out. Make sure the seal is
aligned properly when installing.
Apply specified grease to the lip of seal before installing the seal.