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OPERATOR’S MANUAL

SEMI-AUTOMATIC HORIZONTAL BAND SAW

MODEL: BS-330SA

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL IS
PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Edition 2 03/2023

Baileigh Industrial

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

[email protected]

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Summary of Contents for BS-330SA

Page 1: ...OHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence o...

Page 2: ...l Panel 20 Materials and Speed Dial 20 Chip Brush 21 Chip Hole 21 Chip Grate 21 Water Gun Operation 22 ELECTRICAL 23 Power cord connection 24 Plug Connection 24 BEFORE EACH USE 25 Whenever Saw is Runn...

Page 3: ...Switch 42 Changing Blades 42 Blade Tracking Adjustment 44 Hydraulic System 45 Hydraulic Vice System 45 Hydraulic Vise Clamping Pressure Adjustment 46 LUBRICATION AND MAINTENANCE 47 Lubrication 48 Repl...

Page 4: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for war...

Page 5: ...her remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buy...

Page 6: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 7: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 8: ...ROPOSITION 65 WARNING Cancer and Reproductive Harm www P65Warnings ca gov BEWARE OF CUT AND PINCH POINTS Moving saw blade may result in loss of fingers or limb DO NOT operate with guard removed Follow...

Page 9: ...machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to a Baileigh machine will invalidate the machine...

Page 10: ...for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Kee...

Page 11: ...ls known to the State of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paint crystalline silica from bricks cement a...

Page 12: ...hp 220 440 3ph 50 60hz 2P 0 8 0 4A L180 Shipping Weight 1896lbs 860kg Shipping Dimensions 90 x 37 x 61 2286 x 940 x 1550mm TECHNICAL SUPPORT Our technical support department can be reached at 920 684...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and c...

Page 15: ...ING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of...

Page 16: ...ic oil is the primary medium for transmitting pressure and also must lubricate the running parts of the pump After installation of the machine and before machine startup bring the oil level up to 90 o...

Page 17: ...14 14 OVERALL DIMENSIONS...

Page 18: ...servoir 4 Tighten both bolts A Chip Tray 1 Unwrap the chip tray and position at the front of the saw vise 2 Loosen the two bolts A installed in the front of the vise 3 Slide the chip tray slots B over...

Page 19: ...g hole on the top of the blade guide rail 3 Position the spacer block over the hole with the bracket on the top of the block with the slot opening toward the back inside of the guide rail 4 Keeping th...

Page 20: ...gn this edge 3 Rotate the laser as needed until the light line matches the edge of the guide rail If needed tighten the wing nut and bolt enough to prevent the laser from rotating but still allow the...

Page 21: ...18 18 DESCRIPTION OF MACHINE PARTS A G F E H C I J B K L O P Q D M N...

Page 22: ...Adjuster Loosens and tightens the saw blade for removal and operation J Blade Guide Brackets Supports the blade guide rollers for blade support K Bow Decent Cylinder Hydraulic cylinder used to contro...

Page 23: ...s the coolant pump Turn to right side starts coolant flow Turn to left side stops coolant flow I Cutting Pressure Control Turn clockwise to decrease cutting pressure Turn counter clockwise to increase...

Page 24: ...hten bolts A 6 Close wheel cover 7 Connect machine to power source Note When the brush becomes too small to reach the blade it is time for a replacement brush Chip Hole The chip hole allows chips to f...

Page 25: ...he hydraulic flow control switch by turning the cutting pressure control valve clockwise to the end 4 Start the coolant pump by turning the switch to I on position 5 Close the two coolant ball valves...

Page 26: ...act Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This...

Page 27: ...supply a Route the power cord so that it will NOT become entangled in the machine in any way b Route the cord to the power supply in a way that does NOT create a trip hazard 3 Install a plug customer...

Page 28: ...the cut off piece can move sideways after it is cut off Otherwise it could get wedged against the blade and thrown violently Never turn the saw ON before clearing everything except the work piece ben...

Page 29: ...s approximately 300cm of the material should be cut for breaking in If large work piece dimensions are to be cut we recommend a breaking in period of about 15 minutes After breaking in you may slowly...

Page 30: ...easured from gullet to gullet G GAUGE The thickness of the blade H TOOTH SET The distance a tooth is bent from the blade I KERF The width of material that is removed by the blade when cutting Width of...

Page 31: ...for transversal or inclined cutting of solid small and average cross sections or pipes in laminated mild steel and gray iron or general metal POSITIVE RAKE TOOTH 9 10 positive rake and constant pitch...

Page 32: ...l use for materials with dimensions superior to 5 mm Used for the cutting of steel castings and hard nonferrous materials WAVY SET Set in smooth waves This set is associated with very fine teeth and i...

Page 33: ...G A SAW BLADE A general purpose blade is furnished with this band saw To achieve a quality economical and efficient saw cut the following points must be taken into consideration Type of material being...

Page 34: ...31 31...

Page 35: ...with wall thickness or web thickness of 1 2 or more usually uses an 8 or 6 pitch blade or sawblade of HSS 4 6T satisfactorily When rectangular solid bar is to be sawed the work should whenever possibl...

Page 36: ...ides Forcing a large width blade to cut a small radius Using a blade with an improperly finished weld joint Allowing the blade to run when not in use NEVER leave an unattended blade running MATERIAL S...

Page 37: ...n Particularly after initial cuts with a new blade Operation 1 Turn on the main connect switch on the door of electrical box 2 Start the hydraulic system 3 Set the saw bow s height 4 Raise the saw bow...

Page 38: ...a stop in an event of an emergency or improper operation 1 To stop the machine during normal operation use the stop switch D This will not reset the controls and your operation setting The blade and...

Page 39: ...3 Loosen the handle C and according to the scale D adjust the length by moving the stop bracket E 4 Retighten the handle C Guide Post Positioning The blade guides should be set as close to the vise j...

Page 40: ...he scale A to set the desired measurement of the saw arm raising position 4 Tighten the handle E Do not overtighten the handle 5 If the saw does not stop automatically after a complete cut the micro s...

Page 41: ...best indicator of proper seed and pressure The ideal ship is thin tightly curled and warm to the touch Chips that range from golden brown to black indicated excessive force Blue chips indicate extreme...

Page 42: ...o the power source Vise and Angle Cutting Adjustment To position the saw arm to cut at 45 angle 1 Disconnect the machine from the power source 2 Push the handle E towards the hand wheel and push the s...

Page 43: ...sen two hex socket cap screws A 3 Move guide seat D up or down until a clearance of 003 to 005 08 13mm between back of blade and thrust roller is obtained 4 Tighten two hex socket cap screws A 5 Repea...

Page 44: ...ely up and down between the ball bearings Do not pinch the blade 5 Tighten locking screws A 6 Adjust the blade guides back into contact with blade and tighten thumb screw and hex socket cap screw E 7...

Page 45: ...witch toward the block plate B and make sure the trigger button A of the limit switch is near the block plate 4 Press the start button to see whether the power indicator light turns on If not readjust...

Page 46: ...th wheels Twist blade slightly to allow it to slip into guides 12 Tension blade to approximately 25000lbs 2000kgs Blade tension is indicated on the tension wheel shaft housing left side 13 Attach wire...

Page 47: ...heel 5 Loosen the three bolts A located on the top of the tacking nuts 6 Tracking adjustment is accomplished by either loosening or tightening three adjusting nuts B 7 Tracking is set properly when th...

Page 48: ...go down To start operations proceed as follows 1 Connect the machine to the power source 2 Depress the bow up button on the control console to raise the saw arm up Note If this is the first time start...

Page 49: ...power source 2 Open the cover A of the electronic pressure control by using a screwdriver 3 Reduce the pressure by using a screwdriver to turn the pressure screw counterclockwise a little bit 1 8 to 1...

Page 50: ...d useless yield stress Check functionality of the shields and emergency stops Weekly Lubricate threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Thoro...

Page 51: ...B and move the pump unit D away 4 Clean the drain screens on the machine base and the drains on the ends of the table a Drain and wash out the dirt and debris from the reservoir b Vacuum out the chips...

Page 52: ...medium for transmitting pressure and also must lubricate the running parts of the pump After installation of the machine and before machine startup bring the oil level up to 90 of capacity A shortage...

Page 53: ...efilling the tank Used oil products must be disposed of in a proper manner following your local regulations Storing Machine for Extended Period of Time If this machine is to be inactive for a long per...

Page 54: ...51 51 ELECTRICAL SCHEMATIC...

Page 55: ...52 52...

Page 56: ...53 53 Terminal Strip Connections...

Page 57: ...54 54 Switch Designation...

Page 58: ...8A 125V DC 0 4A 250V DC 1 LS5 Vise Clamping Travel Limit Switch 15A 125 250 VAC 1 SB1 Emergency Stop 7 5A 380VAC 10A 250VAC 1NO 1NC 1 SB2 Saw On AC 250V 10A 380V 7 5A 1 NO 1 NC 1 SB3 Saw Stop AC 250V...

Page 59: ...56 56 HYDRAULIC LAYOUT...

Page 60: ...1 7 Vise Hydraulic Cylinder 1 51 Bow Lift Cylinder 1 9 Hose 2 5m 1 4H 1 10 Hose 2 2m 1 4H 1 11 Hose 3 2m 1 4H 1 12 Hose 3 4m 1 4H 1 13 Pressure Switch 1 Manifold Assembly Item Description Qty P Solen...

Page 61: ...58 58 PARTS DIAGRAM...

Page 62: ...59 59...

Page 63: ...ocket Cap Screw M5x8 2 8 BS330SA 8 Connector 1 8 1 BS330SA 8 1 Hose Fitting 3 8 x3 8 1 8 2 BS330SA 8 2 Hose Clamp 15mm 3 8 3 BS330SA 8 3 Hose 3 8 x1500 1 8 4 BS330SA 8 4 On Off Valve 1 8 5 BS330SA 8 5...

Page 64: ...Spring Washer M8 1 23 4 BS330SA 23 4 Bushing 1 24 BS330SA 24 Lead Screw 1 24 1 BS330SA 24 1 Key 6x6x25 1 25 BS330SA 25 Slide Bracket 1 26 BS330SA 26 Vise Jaw Left 1 26 1 TS 1506051 Hex Cap Bolt M12x40...

Page 65: ...r M5 4 44 2 BS330SA 44 2 Round Head Screw 5 32x1 1 4 4 44 3 BS330SA 44 3 Flat Washer 5 32 4 45 BS330SA 45 Limit Switch 5101 1 45 1 BS330SA 45 1 Roller Limit Switch 5102 1 46 BS330SA 46 Adjusting Brack...

Page 66: ...0SA 63 1 Sub Connector 1 63 2 BS330SA 63 2 Overload Relay main motor 1 63 3 BS330SA 63 3 Overload Relay oil pump 1 64 BS330SA 64 Fuse 4 65 BS330SA 65 Transformer 1 65 1 BS330SA 65 1 Relay 6 65 2 BS330...

Page 67: ...0121 Washer M12 1 84 3 BS330SA 84 3 Bushing 1 85 BS330SA 85 Saw Blade 1 86 BS330SA 86 Knob 1 4x10 4 87 TS 1491041 Hex Cap Bolt M10x30 4 88 TS 2361101 Spring Washer M10 4 89 TS 1492031 Hex Cap Bolt M12...

Page 68: ...1 1 BS330SA 101 1 Knob 1 101 2 TS 0680032 Washer 5 16 1 101 3 TS 0561021 Nut 5 16 1 101 4 TS 0733051 Spring Washer 5 16 1 102 BS330SA 102 Guide Bracket Left 1 103 TS 1524041 Set Screw M8x16 4 104 BS33...

Page 69: ...ket Mount Right 1 126 1 BS330SA 126 1 Adjusting Bracket Mount Left 1 127 BS330SA 127 Lock Block 2 128 BS330SA 128 Handle 3 8x1 1 2 2 129 TS 1550071 Washer M10 2 130 TS 1505061 Hex Socket Cap Screw M10...

Page 70: ...62 Handle Base 1 162 1 BS330SA 162 1 Handle 2 162 2 TS 1524021 Set Screw M8x10 1 163 BS330SA 163 Thrust Bearing 51105 1 164 BS330SA 164 Indicator Scale 1 165 BS330SA 165 Spacer 1 166 BS330SA 166 Blade...

Page 71: ...ric Sleeve Assembly 2 180B BS330SA 180B Sleeve Assembly 2 185 BS330SA 185 Laser Bracket Lower 1 186 BS330SA 186 Laser Block 1 187 TS 1503071 Hex Socket Cap Screw M6x30 1 188 TS 2361061 Spring Washer M...

Page 72: ...041 Hex Cap Bolt M10x30 1 217 TS 1503041 Hex Socket Cap Screw M6x16 8 217 1 TS 2361061 Spring Washer M6 8 218 BS330SA 218 Wire Box 1 219 TS 2361061 Spring Washer M6 4 220 TS 1503031 Hex Socket Cap Scr...

Page 73: ...8 BS330SA 248 Washer 38x5x16 5 2 249 BS330SA 249 Handle Assembly 1 250 BS330SA 250 Adjustable Handle 1 251 BS330SA 251 Bar Stop 1 252 TS 0561051 Nut 1 2 1 253 TS 0211161 Hex Socket Cap Screw 1 2x4 1 2...

Page 74: ...5 32 2 270 BS330SA 270 Shaft 1 271 BS330SA 271 Fixed Vise Jaw 1 272 TS 2361121 Spring Washer M12 3 273 TS 1506051 Hex Socket Cap Screw M12x40 3 274 BS330SA 274 Set Bracket 1 275 TS 1492031 Hex Cap Bo...

Page 75: ...72 72 NOTES...

Page 76: ...73 73 BAILEIGH INDUSTRIAL 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com...

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