AVZ Cubola Solidare Installation Instruction Download Page 1 | Manualshive

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Cubola

®

Solidare

®

EN 20-04-2018

Manufacturing and installation instruction

Cubola® Solidare

®

Free standing awning/pergola awning

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Summary of Contents for Cubola Solidare

Page 1: ...Cubola Solidare EN 20 04 2018 Manufacturing and installation instruction Cubola Solidare Free standing awning pergola awning ...

Page 2: ...Cubola Solidare EN 20 04 2018 2 A T T E N T I O N AVZ accepts no liability for any errors in this manual or for any damage or losses resulting from the use thereof ...

Page 3: ...max 800 mm projection Motor diagram Width Projection 150 to 300 cm 300 to 350 cm 351 to 400 cm From 200 to 300 cm 40 Nm 40 Nm From 301 to 400 cm 40 Nm 40 Nm 50 Nm From 401 to 500 cm 40 Nm 40 Nm 50 Nm From 501 to 600 cm 50 Nm 50 Nm 50 Nm For the fabric in the support beam valance use at least 20Nm without fabric stretch compensation or 40Nm with fabric stretch compensation Mounting brackets The num...

Page 4: ...nnected or wall mounted system It is based on the CTC size of each unit The applicable sizes are listed in the cut size diagram shown on the following page Diepte HOH diepte Diepte 110 mm Diepte HOH diepte Diepte 10 mm Hart tot wand HOH diepte 45 Breedte excl montageplaten HOH breedte totaal Breedte totaal 110 mm HOH breedte 1 HOH breedte 2 Depth Depth CTC depth depth 110 mm CTC projection project...

Page 5: ...2 1 2 2 Roller 85 Somfy ASA CTC width 195mm 198mm 1 2 2 1 2 2 Roller 63 Somfy ASA CTC width 160 175 mm 1 2 2 1 2 2 Cover front profile CTC width 325 mm 1 2 2 1 2 2 Front profile CTC width 324 mm 1 2 2 1 2 2 Tensioning wire Front profile 160 mm 1 2 2 1 2 2 Cover profile Front profile 274 mm 1 2 2 1 2 2 Bottom cover CTC width 152 mm 1 2 2 1 2 2 Top cover CTC width 153 mm 1 2 2 1 2 2 Cover extension ...

Page 6: ... of profile Cut sizes Height No of pieces Leg Height size under ground level 10 mm 4 6 6 2 3 4 Fabric dimension No of pieces Fabric with zipper in cassette CTC width 252 mm 1 2 2 1 2 2 CTC projection 0 mm Fabric without zipper in cassette CTC width 314 mm 1 2 2 1 2 2 CTC projection 0 mm Fabric in beam CTC width 190 mm 1 2 2 1 2 2 Fixed height size 800 mm 2 Fabrics in beam system larger than 4 0 m ...

Page 7: ...ther side of the profile Freestanding Cubola Solidare 3 Insert the corner mounting piece in the leg Note Turn the side with the most holes towards the centre of the profile so that the corner mounting piece is laid 2 mm into the leg Note When the profile is turned around the corner mounting piece will be flush with the profile This is used for wall mounting and thus not desired for this applicatio...

Page 8: ...the support separately with the profile On site first mount the mounting profile to the wall before attaching the support beam Note The wall mounting plate is available in a left and right version 7 On the other side place the mounting profile corner profile in the support beam and fasten it with bolts Note Turn the side with the most holes towards the centre of the profile so that the mounting pi...

Page 9: ...file with self drilling screws Insert PVC inserts into the fabric and wind the fabric top wise around the fabric roller Make sure that the groove on the pull side is filed round so that the fabric is not torn by being pulled against the sharp edge 5 Insert bearing bung into the non operating side of the fabric roller 6 Place the motor with friction ring and motor bung into the other side of the ro...

Page 10: ...idare 9 Slide the complete mounting profile in the support beam front side and fasten both sides on the top with 8 bolts 10 Slide the sealing strip into the support beam 11 Slide the filed off fabric roller onto the fabric and wind the fabric eventually ...

Page 11: ... the profile and drill according to the bottom of leg pattern 6 Also drill two holes on the other side Preferably drill the holes on the same side as the holes on the top of the profile 7 Fasten the mounting adjusting plate to the mounting profile using countersunk bolts 8 Place the leg on the profile and fasten the 4 bolts on the side You can opt to first fasten the adjusting plates to the mounti...

Page 12: ...he end of the side guide Drill a hole of 6 5 mm through the hole in the end cap 3 Drill 2 holes of 7 mm as shown below to assemble the support beam to the top cover support 4 Stick each 400 500 mm 2x neoprene self adhesive neoprene strips on the guides Stick at the bottom and 100 mm from the top a neoprene strip 5 Fasten the funnel side guide to the guides 6 Slide the PVC side guide in the side gu...

Page 13: ...r to the correct lengths 2 Cut the ridge at 100 mm from the front side and 112 mm from the back side until the rejuvenations Note Left and right version 3 Watch out not to damage the edges of the profile the saw blade is very close A Always use this part Also in combination with a side cap e g SolidScreen for instance B If no side cap is used use this part to close off the space between the suppor...

Page 14: ...es of the front profile Note Do not drill the holes of the clamping plate 3 Drill holes of 6 5 mm with aid of the drilling template in the slot of the front profile Keep about 500 mm distance between the holes Keep a distance of 700 mm in the middle of the front profile Note The distance of 700 mm is the required space for the clamp cleat during opening and closing 4 Slide the block to the centre ...

Page 15: ...ting blocks are centered under the front profile 6 Keep at both sides of the mounting block and the cover profile a distance of 2 mm Fasten the cover profile through the holes of 6 5 mm 7 Fasten the hexagon connection nut with a washer to the side of the tensioning wire with screw thread On the other side the clamping sleeve with wedge set is positioned 8 Turn the hexagon connection nut tight to t...

Page 16: ...or the passage of the motor cable Make a rushing in the hole 2 Slide the mounting plates of the mounting brackets and the PVC inlay strip in the bottom cover Screw the top cover supports on the bottom cover with plate screws 4 2x32 mm Fasten the aluminium motor bracket and the PVC bearing block on the top cover supports 3 Slide the 2 fabric strings into the fabric 4 Roll the fabric bottom wise ont...

Page 17: ...ed as follows 2x the projection 1 5x the width 1 meter 8 Slide the front profile onto the fabric Place the 4 support blocks in the front profile Attach the guide blocks to the front profile using self tapping screw 4 2x45 mm Fasten the plastic end caps for the zipper fabric with self tapping screw 3 5x32 mm 9 Place the zipper parallel to the PVC end cap and make sure the zipper oversizes about 7 m...

Page 18: ...g length 57 cm apply the redline of the sticker at 91 cm from the side of the front profile 12 Pass the cord through the guide block in the front profile Allow a loop to extend from the front profile Neatly roll up the rest of the cord and lay it into the front profile 13 Disassemble the top part of the aluminium motor support and the bearing block Place the complete internal mechanism with front ...

Page 19: ...g brackets depend on the width of the system see page 3 Place the outer mounting brackets against the top cover support Divide the central brackets over the length of the cassette 16 Use the mounting brackets below 17 Install the top cover on the cassette and fasten it with self drilling screws 4 2x13 mm Click the cover profile front profile on the front profile The cassette is ready for transport...

Page 20: ...or cable below is free adjust the adjusting plate at small height above the concrete base Install the arch levelled onto the 2 concrete bases 9 Assemble a corner from the support beam and the leg No wiring is conducted here Place this corner on the next concrete base and connect it to the installed arch This is the rear beam of the system 10 Make the next corner and install it on the next concrete...

Page 21: ...he side guide NOTE Control if the zipper runs in the PVC guide 21 Fasten the side guide through the pre drilled holes with cylinder plate screws M6x14 Put the side guides on the floor 22 Pull the knot of the cord over the wheel NOTE Make sure the cord is not tangled the cord runs from the top cover support bottom wise over the wheel Fasten the bearing block with hexagon bolt M6x16 23 Drop down the...

Page 22: ...ck that the cord runs smoothly over the wheels within the system 27 Place the cord tensioner in the front profile and fasten it by turning the PVC guide blocks with a screwdriver Tension the system turning in the direction as shown on the cord tensioner Note Every spring may be stretched to a maximum of 60 of its own length 28 Let the fabric run in and out a couple of times to check the correct fu...

Page 23: ... top cover extension on the top cover with self drilling screw 4 2x13 mm Install the top cover and fasten it with self drilling screw 4 2x13 mm and click the caps 33 Hook the top cover extension with bristle onto the top cover and fasten it on the outside in the side guide with self drilling screw 4 2x25 mm and click the caps ...

Page 24: ...the wall supports is space for 3x M12 bolts opening 14 mm 3 Attach the wall brackets to the wall and ensure that the brackets are level with one another Limited correction of the position is possible by sliding the brackets in the length holes The bottom of the wall plate is equal to the height of the bottom of the beams 4 Measure the positions of the legs on the floor Various means of floor mount...

Page 25: ...beam with the M8x35 bolts When doing so keep the profiles closely together at the front 15 Fasten a control plug to the motor cable Connect the control plug and let it drop into the leg 16 Measure the system diagonally move the concrete base if necessary to achieve the perfect position Also set the exact height of the adjusting plate 17 Fasten the adjusting plate to the concrete base 18 Install th...

Page 26: ...led the cord runs from the top cover support bottom wise over the wheel 24 Drop down the valance system and lift the guides on the front profile 25 Fasten the front profile on the end parts of the side guides 26 Feed the cord through the front profile as shown below 27 Remove the cord tensioner from the front profile for easier positioning of the cord on the wheels Insert the cord through the hole...

Page 27: ...nctioning 30 Also check that the springs are not stretched too far 31 Hook the cover onto the front profile and click it 32 Hook the optional gutter onto the side guide and fasten it with self drilling screws 33 Screw for Solidare Pergola awnings larger than 4 0 meter the top cover extension on the top cover with self drilling screw 4 2x13 mm Install the top cover and fasten it with self drilling ...

Page 28: ... 324 mm 1 Cover profile front profile CTC width 325 mm 1 Tension wire CTC width 484 mm 1 Cover profile tension system CTC width 598 mm 1 Bottom cover CTC width 152 mm 1 Top cover CTC width 153 mm 1 Top cover extension CTC width 153 mm 1 Projection beam CTC projection 110 mm 2 Side guide CTC projection 345 mm 2 PVC guide CTC projection 320 mm 2 Gutter CTC projection 250 mm 2 Leg Height measure belo...

Page 29: ...mm 2 Cover profile front profile CTC width 325 mm 2 Tension wire CTC width 484 mm 2 Cover profile tension system CTC width 598 mm 2 Bottom cover CTC width 152 mm 2 Top cover CTC width 153 mm 2 Top cover extension CTC width 153 mm 2 Projection beam CTC projection 110 mm 3 Side guide CTC projection 345 mm 4 PVC guide CTC projection 320 mm 4 Gutter CTC projection 250 mm 4 Leg Height measure below gro...

Page 30: ...over profile front profile CTC width 325 mm 1 Tension wire CTC width 484 mm 1 Cover profile tension system CTC width 598 mm 1 Bottom cover CTC width 152 mm 1 Top cover CTC width 153 mm 1 Top cover extension CTC width 153 mm 1 Projection beam CTC projection 110 mm 2 Side guide CTC projection 345 mm 2 PVC guide CTC projection 320 mm 2 Gutter CTC projection 250 mm 2 Leg Height measure below ground le...

Page 31: ...over profile front profile CTC width 325 mm 2 Tension wire CTC width 484 mm 2 Cover profile tension system CTC width 598 mm 2 Bottom cover CTC width 152 mm 2 Top cover CTC width 153 mm 2 Top cover extension CTC width 152 mm 2 Projection beam CTC width 110 mm 3 Side guide CTC projection 345 mm 4 PVC guide CTC projection 320 mm 4 Gutter CTC projection 250 mm 4 Leg Height measure below ground level 1...

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