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Chapter 8: Installation and Wiring

Do-more T1H Series PLC User Manual, 1st Edition, Rev. C

8-33

Example: Small Inductive Load with Only Integrated Suppression

T h e

n e x t

example uses the same circuit as above, but with a larger 24V/ 290mA/ 7W relay, thereby

creating a larger inductive load. As you can see, the transient voltage generated is much

worse, peaking at over 50V. Driving an inductive load of this size without additional

transient suppression is very likely to permanently damage the PLC output.

Example: Larger Inductive Load with Only Integrated Suppression

Additional transient suppression should be used in both these examples. If you are unable

to measure the transients generated by the connected loads of your control system, using

additional transient suppression on all inductive loads would be the safest practice.

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Summary of Contents for T1H Series

Page 1: ...Do more T1H Series PLC Hardware User Manual Manual Number T1H DM M...

Page 2: ...in hazardous environments requiring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life support machines...

Page 3: ...vida o sistemas de armamentos en las cuales la falla del producto puede resultar directamente en muerte heridas personales o da os f sicos o ambientales severos Actividades de Alto Riesgo Automationd...

Page 4: ...n cessitant une s curit absolue par exemple l exploitation d installations nucl aires les syst mes de navigation a rienne ou de communication le contr le de la circulation a rienne les quipements de...

Page 5: ...Notes...

Page 6: ...g with Technical Support regarding this publication Manual Number T1H DM M Issue 1st Edition Rev C Issue Date 08 20 Publication History Issue Date Description of Changes 1st Edition 10 13 Original Rev...

Page 7: ...1 5 Do more Software System Requirements 1 6 Step 1 Install Do more Designer Software 1 7 Step 2 Launch Do more Designer Software 1 10 Step 3 Install Hardware 1 12 Step 4 Apply Power to the PLC 1 13 S...

Page 8: ...Specifications Serial 3 4 Port 3 Specifications Ethernet 3 5 Ethernet I O 3 6 Status Indicators 3 8 Mode Switch Functions 3 8 Dip Switch Specifications 3 9 Battery Replacement 3 12 Chapter 4 Specifica...

Page 9: ...2 Specialty Modules 7 2 Chapter 8 Installation and Wiring Safety Guidelines 8 2 Mounting Guidelines 8 5 Assembling the Components 8 9 Multiple Power Supplies Local Expansion Configurations 8 11 Wiring...

Page 10: ...Table of Contents Do more T1H Series PLC Hardware User Manual 1st Edition Rev C iv Notes...

Page 11: ...mponents 1 5 Do more Software System Requirements 1 6 Step 1 Install Do more Designer Software 1 7 Step 2 Launch Do more Designer Software 1 10 Step 3 Install Hardware 1 12 Step 4 Apply Power to the P...

Page 12: ...LC establishing a communications link and creating saving and writing a project to the CPU Once these steps are completed your Do more T1H Series PLC will be running a ladder logic project that you ha...

Page 13: ...n the paragraph to its immediate right will be a warning This information could prevent injury loss of property or even death in extreme cases Any warning in this manual should be regarded as critical...

Page 14: ...Power Cord Example Do more T1H Series PLC Wire Strippers DN WS Not available from Automationdirect com Download software from our webste at http www automationdirect com Not available from Automationd...

Page 15: ...M1 T1H DM1E Power Supplies 120 240 VAC and 12 24 VDC power supplies are available The AC version has a built in 24 VDC supply A power supply must be the leftmost component in a slave system followed b...

Page 16: ...ing USB Port connects to the CPU with USB A connector USB A to USB B cable RS 232 Serial Port connects to the CPU with RJ 12 connector RJ 12 to DB9 or RJ 12 to USB B serial converter cable Ethernet Po...

Page 17: ...vious versions of this software already installed this screen will detail the version number of the software being replaced and the one being installed click Next to continue An alert window will appe...

Page 18: ...ete installation installs all of the program features available The Complete installation is selected by default and is recommended for first time users Select the installation type desired and click...

Page 19: ...op Click Yes or No to continue with the installation The software will now install the needed files and folders with the Setup Status window detailing the status of the installation Once the installat...

Page 20: ...tware link is not embedded in the Start menu use the path Start All Programs Do more Designer x x Do more Designer x x to launch the software NOTE Software version 1 2 or greater is required The Do mo...

Page 21: ...accept the default location Click OK after your selections have been made to continue The Main programming window and Instruction Palette shown below will open The Instruction Palette lists all of the...

Page 22: ...the module into place then latch the locking tab 1 Make sure the locking tab is in the latched position pushed in 2 Hook upper tab over upper flange of DIN rail 3 Tilt the unit toward DIN rail until...

Page 23: ...pply to the AC terminals Once all of the power wiring has been completed and verified connect the appropriate voltage source to the power supply and power up the system The Do more T1H Series PLC will...

Page 24: ...pen the Link Wizard select the New Link button in the Links section of the Main Page s Launchpad as shown below The Link Wizard will first ask you to choose which communications port you will be using...

Page 25: ...electing the Link Editor button from the lower left corner of the Link Wizard The Configure Link dialog will open as seen below allowing you to select PLC types port parameters and protocols Once you...

Page 26: ...s Choose the appropriate link select OK and the software will connect to the Do more T1H Series PLC If the mode selector switch on the CPU module is not in the Term position when connecting the warnin...

Page 27: ...correct information If the memory configuration in the disk based project contains elements that are incompatible with the memory configuration currently in the Do more PLC the message box seen here w...

Page 28: ...s that exist only in the project on the PC and not in the PLC and black which highlights items that are identical in both projects There are also numerous checkbox and radio button options available t...

Page 29: ...us bar indications show PLC type memory usage communication status PLC errors PLC mode etc Hovering your mouse over the status bar will highlight the items that are selectable If you select one of the...

Page 30: ...esults of this search by selecting PLC System Configuration double clicking the CPU link under the Configuration tab in the Project Browser or by clicking the XY Configure icon in the Project Toolbar...

Page 31: ...les that are installed in the system yourself It is important to remember that the PLC will compare what you configure with what is installed and they must match for the PLC to work properly NOTE If t...

Page 32: ...eside in select Add Module and then choose the module from the drop down list Once you have selected the module it will appear in the slot that was chosen In order to Insert a module manually between...

Page 33: ...es for the configured modules as seen below These X discrete input Y discrete output WX analog input and WY analog output addresses are automatically assigned by Do more Designer You have the option t...

Page 34: ...begin entering the example ladder logic below Rung 1 Place the box cursor in the NOP position on Rung 1 If the Instruction Palette is not open then click Instructions from the Ladder Palette Bar and...

Page 35: ...works for all structures including timers counters PID loops and strings Many system data types such as Main and FirstScan as well as user created devices like ECOM CTRIO or SERIO modules can also use...

Page 36: ...are available for wire drawing The wire that should now appear in your ladder could have also been drawn using the shortcut Ctrl Down Arrow NOTE There are also Delete Wire options in the Edit drop do...

Page 37: ...add an Out coil to the end of Rung 2 Place the cursor at the end of the rung and either select Out from the Ladder Palette Bar or just type OUT and select the Out instruction from the drop down menu N...

Page 38: ...pted So once you have verified your logic click the Accept button in the Project Toolbar or the Ladder Palette Bar to accept the changes You should now see blue and green bars shown below signifying t...

Page 39: ...then you must first connect to the PLC to activate the online portion of the Project Toolbar see the Establish Communication section of this chapter If you have altered the System Configuration which...

Page 40: ...the Data View window you now need to activate their status To do so click the All Status icon on the Project Toolbar or select Debug All Status On The All Status On option will not only activate the...

Page 41: ...is OFF Click the ON button under the Edits column and the Write Current Edit and the Writes All Edits buttons will appear at the top of the window These buttons will write individual or all edits made...

Page 42: ...rogram of your own and don t forget that the software Help file is an essential tool to use when programming your controller Accessing the Help File The software Help file seen below is available as a...

Page 43: ...Do more PLC Hardware Overview 2 2 2 Chapter Chapter Chapter In This Chapter Do more T1H Series PLC Overview 2 2 Module Compatibility 2 3 Communications 2 4...

Page 44: ...alone control system Using Do more Designer as a foundation the T1H Series PLC system provides a powerful flexible instruction set inside a user friendly programming environment The Do more T1H Series...

Page 45: ...ty Table Module Part Number Status Module Part Number Status Base Units T1K 08B Analog I O Modules T1F 08AD 1 T1K 08B 1 T1F 08AD 2 T1K 16B T1F 16AD 1 T1K 16B 1 T1F 16AD 2 Discrete I O Modules T1K 08ND...

Page 46: ...Yes Modbus RTU Server Slave Yes Modbus TCP Client Master Yes Modbus TCP Server Slave Yes DirectLOGIC RX WX Client Master Yes DirectLOGIC RX WX Server Slave Yes K Sequence Server Slave Yes DirectNET Se...

Page 47: ...Specifications 3 2 Communications Ports Specifications 3 4 Port 1 Specifications USB 3 4 Port 2 Specifications Serial 3 4 Port 3 Specifications Ethernet 3 5 Ethernet I O 3 6 Status Indicators 3 8 Mode...

Page 48: ...blocks configurable to memory limit Handheld Programmer No Programming Software for Windows FREE Do more Designer Built In communications ports USB RS 232 USB RS 232 Ethernet 10 100 Base T Program Mem...

Page 49: ...input hardware timed No Subroutines Program and Task code blocks up to memory limit Drum Timers Yes up to memory limit Table Instructions Yes Loops FOR NEXT WHILE WEND REPEAT UNTIL loops Math 60 opera...

Page 50: ...ecifications Description Standard USB 2 0 Slave input for programming and online monitoring only with built in surge protection Not compatible with older full speed USB devices Cables ADC part USB Typ...

Page 51: ...ions and have an isolated network for Ethernet I O as is recommended Utilize the adjustable poll rates of Ethernet I O and Modbus TCP Clients if auto polling to limit the impact on your network NOTE T...

Page 52: ...ernet port can support up to 16 slave devices The slave I O modules supported are H2 EBC100 T1H EBC100 Terminator I O GS EDRV100 GS Drives The Ethernet I O network uses Category 5 UTP cables for cable...

Page 53: ...Configuration Then from the System Configuration window select the CPU Configuration option under the Configuration Entries column Finally left click the Enable Ethernet I O Master checkbox in the Et...

Page 54: ...erating system The most likely cause is having DIP switch 1 in the ON position All six 6 of the LEDs are ON and the color of each LED is RED indicates the hardware watchdog timer has expired because t...

Page 55: ...first powered up Changing the settings of the DIP switches requires that the system containing the controller be powered down and the CPU removed The DIP switches can then be changed as required The...

Page 56: ...is they should be blinking in sequence from top to bottom then back to the top alternating between red and green Move the controller mode switch to RUN to the left Move the controller mode switch to T...

Page 57: ...the controller mode switch to RUN to the left Move the controller mode switch to TERM to the center Move the controller mode switch to RUN to the left Move the controller mode switch to TERM to the c...

Page 58: ...s operation Power down the system containing the controller Remove the controller from the system Pry open the front cover and remove the battery from it s holder that is located in the lower left cor...

Page 59: ...In This Chapter T1K 08B 1 I O Terminal Base 4 2 T1K 16B 1 I O Terminal Base 4 2 T1K 01AC T1K 01DC Power Supply 4 4 Calculating the Power Budget 4 6 Managing the Power Resource 4 6 Power Supply Specifi...

Page 60: ...clamp type Recommended Torque 1 77 3 54 lb in 0 2 0 4 N m N A Recommended Screwdriver Blade Size 0 02 in X 0 125 in 0 5 mm X 3 0 mm Push in on clamp using screwdriver blade size 0 016 X 0 79 in to 0 0...

Page 61: ...Do more T1H Series PLC Hardware User Manual 1st Edition Rev C 4 3 Chapter 4 Specifications Terminal Bases and Power Supplies T1K 08B T1K 08B 1 T1K 16B T1K 16B 1...

Page 62: ...A maximum Ripple 5 maximum 5 maximum Output 2 24VDC Base Power Supplied Voltage 24VDC 20 0 28 0 VDC Current a 300mA maximum b 500mA maximum see note Ripple 10 maximum Replacement Terminal Block Phoeni...

Page 63: ...e T1K 01AC 24VDC auxiliary supply or an external user supply for modules that require an external 24VDC Important Power Budget Note For each power supply in a system make sure the current required by...

Page 64: ...pply Use this to calculate the power budget for your system The Auxiliary 24V Power Source mentioned in the table can be used to power field devices or modules that require an external 24VDC Note A ma...

Page 65: ...module and I O modules does not exceed the current supplied at both 5VDC and 24VDC Terminator Module Power Consumption Module 5VDC mA 24VDC mA Module 5VDC mA 24VDC mA CPU Modules Analog Input Modules...

Page 66: ...al in the row labeled Maximum power required 3 Subtract the row labeled Maximum power required from the Power Supplied Place the difference in the row labeled Remaining Power Available 4 If Maximum Po...

Page 67: ...ut 5 3 T1K 16ND3 DC Input 5 5 T1K 08NA 1 AC Input 5 7 T1K 16NA 1 AC Input 5 8 T1K 08TD1 DC Output 5 9 T1K 16TD1 DC Output 5 10 T1K 08TD2 1 DC Output 5 11 T1K 16TD2 1 DC Output 5 12 T1H 08TDS Isolated...

Page 68: ...DC Input 5 6 T1K 08NA 1 8 AC Input 5 8 T1K 16NA 1 16 AC Input 5 9 Discrete Output Modules Part Number Number of Outputs Description See Page T1K 08TD1 8 Sinking DC Output 5 10 T1K 16TD1 16 Sinking DC...

Page 69: ...30VDC Input Current Typical 4mA 12VDC 8 5 mA 24VDC Input Impedance 2 8 kq ON Voltage Level 10 0 VDC OFF Voltage Level 2 0 VDC Min ON Current 4mA Max OFF Current 0 5 mA OFF to ON Response 2 8 ms Typic...

Page 70: ...INT EXT INT EXT INT EXT Sink Module Internal Power Source Module Internal Power Source Module External Power Sink Module External Power Internal Power External Power Equivalent Input Circuit Internal...

Page 71: ...nt 4mA Max OFF Current 0 5 mA OFF to ON Response 2 8 ms Typical 4ms ON to OFF Response 2 8 ms Typical 4ms Base Power Requirements 70mA 5VDC Status Indicators Logic Side Weight 160g 0 4 8 12 16 Ambient...

Page 72: ...EXT SINK SOURCE INT EXT Sink Module Internal Power Source Module Internal Power Source Module External Power Sink Module External Power Internal Power External Power Equivalent Input Circuit Internal...

Page 73: ...1K 08NA 1 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 48 1 89 5 1 3 0 8 4 1 2 3 4 5 1 0 1 7 5 2 9 2 0 36 8 1 0 32 8 1 0 32 83 3 3 28 Side View mm in 0 2 4 6 8 Ambient Temperature C F Derating Chart Points 0 32 10...

Page 74: ...AC Input Modules Input points Commons 8 9 10 111213 1415 0 1 2 3 4 5 6 7 COM 0 COM 1 COM 2 COM 3 83 3 3 28 Side View V 0 V 1 V 2 V 3 0 4 8 12 16 Ambient Temperature C F Derating Chart Points 0 32 10...

Page 75: ...1 0 32 mm in 8 1 0 32 Output Points Commons L Equivalent Output Circuit Fuses located under top cover 83 3 3 28 Side View T1K 08TD1 V 0 V 1 internally connected T1K 08TD1 Ambient Temperature C F Derat...

Page 76: ...3 0 8 4 1 2 3 4 5 1 0 1 7 5 2 9 2 0 36 8 1 0 32 8 1 0 32 89 3 5 L Equivalent Output Circuit Fuses located under top cover COM 0 COM 1 COM 2 COM 3 83 3 3 28 Side View V 0 V 1 V 2 V 3 V 0 V 3 internall...

Page 77: ...ule to I O base terminal points V 0 V 1 to properly identify the 0 VDC terminal points L Equivalent Output Circuit 1 0A Ambient Temperature C F 0 32 10 50 20 68 30 86 40 104 50 55 122 131 C F Output C...

Page 78: ...5A Equivalent Output Circuit Note Apply the 0 V label that comes with the I O module to I O base terminal points V 0 V 3 to properly identify the 0 VDC terminal points Ambient Temperature C F 0 32 10...

Page 79: ...8 1 0 32 89 3 5 T1H 08TDS 83 3 3 28 Side View USER BUS 2 C0 C0 C1 C1 C2 C2 C3 C3 C4 C4 C5 C5 C6 C6 C7 C7 5 5 6 6 7 7 5 36VDC Sourcing L L L L 5 36VDC Sinking Examples Examples L Equivalent Output Cir...

Page 80: ...0 5A Equivalent Output Circuit Fuses located under top cover 83 3 3 28 Side View 0 75A 1 0A 0 2 4 6 8 Derating Chart Points 0 5A 0 75A 1 0A Date Code 00Z and later F 50 55 122 131 C F Ambient Temperat...

Page 81: ...1 2 3 4 5 6 7 TA 5 1 3 0 8 4 1 2 3 4 5 1 0 1 7 5 2 9 2 0 36 8 1 0 32 8 1 0 32 89 3 5 Fuses located under top cover Equivalent Output Circuit COM 0 COM 1 COM 2 COM 3 83 3 3 28 Side View V 0 V 1 V 2 V...

Page 82: ...V 2 V 3 e labels that come with the I O O base to properly identify the 1 5A 2 0A Derating Chart 0 2 4 6 8 Points 1 0A 1 5A 2 0A Code 008 17 240 VAC Temperature C F 0 8 30 86 40 104 50 55 122 131 C F...

Page 83: ...0 48 1 89 5 1 3 0 8 4 1 2 3 4 5 1 0 1 7 5 2 9 2 0 36 8 1 0 32 mm in 8 1 0 32 0 2 4 6 8 Derating Chart Points 1 5A Fuses located undertop cover t 83 3 3 28 Side View 2 0A Ambient Temperature C F 0 32...

Page 84: ...pical Relay Life Operations at Room Temperature Voltage Type of Load Load Current 1 A 2 A 24VDC Resistive 500K 250K 24VDC Solenoid 100K 50K 110VAC Resistive 500K 250K 110VAC Resistive 200K 100K 220VAC...

Page 85: ...1 0 32 8 1 0 32 89 3 5 4A Fuses located under top cover 08TRS 83 3 3 28 Side View 5A 6A 7A Ambient Temperature C F 0 32 10 50 20 68 30 86 40 104 50 55 122 131 C F 27 VDC 240 VAC To LED Output Points C...

Page 86: ...nput 6 9 T1F 16RTD 16 Channel RTD Input 6 10 T1F 16TMST 16 Channel Thermistor Input 6 12 T1F 14THM 14 Channel Thermocouple Input 6 14 T1F 08DA 1 8 Channel Analog Current Output 6 17 T1F 08DA 2 8 Chann...

Page 87: ...1 2 3 4 5 6 7 Module Part Number Module Type Red Output Analog Output Modules Part Number Number of Channels Description See Page T1F 08DA 1 8 Analog Current Output 6 17 T1F 08DA 2 8 Analog Voltage Ou...

Page 88: ...WX Y WY T1F 08AD 1 0x2532 8 8 T1F 08AD 2 0x2532 8 8 T1F 16AD 1 0x2533 16 16 T1F 16AD 2 0x2533 16 16 T1F 08DA 1 0x2628 8 8 T1F 08DA 2 0x2628 8 8 T1F 16DA 1 0x262C 8 16 T1F 16DA 2 0x262C 8 16 T1F 8AD4D...

Page 89: ...0 2 5V 10V Range Y 0 3 0 20mA 4 20mA Y 0 4 through 0 7 Reserved When an analog output module is added to a Do more project a Module Configuration with default Module Control Byte values is created It...

Page 90: ...I O Modules Overview continued You can check which X Y WX and WY addresses are assigned to each analog I O module in the I O Mapping tab of the System Configuration window as shown below Select the pu...

Page 91: ...Acting Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Accuracy vs Temperature 50ppm C max full scale Relative Humidity 5 to 95 non condensing Environmental Air...

Page 92: ...Base Power Required 75mA 5VDC External Module Power Supply Req 18 30 VDC 50mA class 2 Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Accuracy vs Temperature 50pp...

Page 93: ...ure 50ppm C max full scale Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 We...

Page 94: ...ss 2 Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Accuracy vs Temperature 50ppm C max full scale Relative Humidity 5 to 95 non condensing Environmental Air No...

Page 95: ...accuracy 1 C RTD Excitation Current 200eA Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity N...

Page 96: ...ers Select Number of Channels X Jumper Installed Blank Space Jumper Removed Number of Channels Jumper CH 1 CH 2 CH 3 CH 4 1 2 X 3 X 4 X X 5 X 6 X X 7 X X 8 X X X 9 X 10 X X 11 X X 12 X X X 13 X X 14 X...

Page 97: ...N61131 2 2007 2 Recommended Cable AutomationDirect P N PLTC3 18 1S XXX Belden 8761 or equivalent Weight 168 g 1 Accuracy pertains to module only and does not include tolerances of thermistor element w...

Page 98: ...K X 3K X X 2252 X 1 8K X X Future use X X Future use X X X Number of Channels Jumper CH 1 CH 2 CH 3 CH 4 1 2 X 3 X 4 X X 5 X 6 X X 7 X X 8 X X X 9 X 10 X X 11 X X 12 X X X 13 X X 14 X X X 15 X X X 16...

Page 99: ...14 15 Voltage Specifications Input Voltage Ranges 0 5 V 0 156 25 mV 5V 156 25 mV Resolution 16 bit 1 in 65535 Full Scale Calibration Error Offset Error Included 13 counts typical 33 counts maximum Of...

Page 100: ...alibrate Enable Input points 9 10 11 12 13 14 9 2 0 36 8 1 0 8 1 0 32 24 V 0 V Equiv NOTES 1 Shields should be grounded at the signal source 2 Unused inputs should be connected to Common 0 VDC 3 The C...

Page 101: ...ment data format is required to correctly display bipolar data on some operator interfaces NOTE 4 The bipolar voltage input ranges may be converted to a 16 bit 2 s complement value T1F 14THM 14 Channe...

Page 102: ...ration change Max Full Scale Inaccuracy of full scale all errors included 0 2 25 C 0 4 60 C CPU Update Rate 1 channel per scan Base Power Required 75mA 5VDC External Module Power Supply Req 21 6 26 4...

Page 103: ...e Power Supply Req 21 6 26 4 VDC 150mA class 2 Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95 non condensing Environmental Air No corro...

Page 104: ...ll scale all errors included 0 2 25 C 0 4 60 C CPU Update Rate 1 channel per scan Base Power Required 75mA 5VDC External Module Power Supply Req 21 6 26 4 VDC 150mA class 2 Operating Temperature 0 to...

Page 105: ...ase Power Required 75mA 5VDC External Module Power Supply Req 21 6 26 4 VDC 150mA class 2 Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 9...

Page 106: ...F Storage Temperature 20 to 70 C 4 to 158 F Accuracy vs Temperature 50ppm C max full scale Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 81...

Page 107: ...load 18 counts max 250q load 12 counts max 125q load Offset Calibration Error SINK 6 counts max any load SOURCE 10 counts max 400q load 8 counts max 250q load 6 counts max 125q load Max Full Scale Ina...

Page 108: ...0 1 7 5 2 9 2 0 36 8 1 0 32 mm in 8 1 0 32 Commons not isolated 83 3 3 28 NOTES 1 Shields should be grounded at the signal source 2 Unused inputs should be connected to Common 0 VDC 3 More than one e...

Page 109: ...ges 0 2 25 C 0 4 60 C 5V ranges 0 3 25 C 0 5 60 C CPU Update Rate 1 channel per scan mm in Commons not isolated 8 9 10 111213 1415 0 1 2 3 4 5 6 7 5 1 3 0 8 4 1 2 3 4 5 1 0 1 7 5 2 9 2 0 36 8 1 0 32 8...

Page 110: ...Specifications Specialty I O Modules 1 7 7 Chapter Chapter Chapter In This Chapter Specialty Modules Overview 7 2 T1H CTRIO 7 3...

Page 111: ...LED status indicators These indicators show the module health and I O status Currently the T1H CTRIO is the only Specialty Module available to use with the Do more T1H CPU s Specialty Modules 1A 1B 1...

Page 112: ...tions that call for a combination of both high speed input and high speed output control functions The T1H CTRIO module has its own internal microprocessor and operates asynchronously with respect to...

Page 113: ...nfigure the input and output functions of the selected module Refer to the Do more Designer Help File for more information on configuration options The above window can be accessed once the T1H CTRIO...

Page 114: ...esponse Less than 3 0 esec Output Specifications Outputs 4 pts sink source independently isolated Pulse Outputs 2 channels 20Hz to 25kHz Pulse Direction or CW CCW Minimum Pulse Width 5esec Output Volt...

Page 115: ...iagnostic Failure OFF ON Module Error due to Watchdog Timeout OFF OFF No Power to Module More LED Diagnostics Definitions CH1 Blinks when Channel 1 Function 1 is counting or timing CH2 Blinks when Cha...

Page 116: ...10 K 10 0 1 W E A B Z 9 30 VDC 5 VDC TTL Quadrature Encoder Wiring Example TTL Input Wiring Example 1A Input Output Channels 1B 1C 1D Y0 Y0 Y1 Y1 2A 2B 2C 2D Y2 Y2 Y3 Y3 Channel Commons 1M 1M 1M 1M C...

Page 117: ...C User Bus 2 0 VDC NPN Open Collector Output Encoder 1A User Bus Terminals no internal connection to CTRIO Input Output Channels Channel Commons USER BUS 1 USER BUS 2 1B 1C 1D Y0 Y0 Y1 Y1 2A 2B 2C 2D...

Page 118: ...of the Yn terminal CTRIO Output Cn where n 0 1 2 3 Yn Load Load CTRIO Output Cn where n 0 1 2 3 Yn Output Wiring Schematic Output Wiring Example 5 36 VDC 5 36 VDC L L 5 36 VDC User Bus 1 C0 24 VDC Us...

Page 119: ...ervo Drive Wiring Example 1A Input Output Channels Channel Commons 1B 1C 1D Y0 Y0 Y1 Y1 2A 2B 2C 2D Y2 Y2 Y3 Y3 1M 1M 1M 1M C0 C0 C1 C1 2M 2M 2M 2M C2 C2 C3 C3 CTRIO Output Resources Pulse outputs Dis...

Page 120: ...8 Chapter Chapter Chapter In This Chapter Safety Guidelines 8 2 Mounting Guidelines 8 5 Assembling the Components 8 9 Multiple Power Supplies Local Expansion Configurations 8 11 Wiring Guidelines 8 19...

Page 121: ...uirements for your particular application Make sure you follow all national state and local government requirements for the proper installation and use of your equipment Plan for Safety The best way t...

Page 122: ...d be hardwired external to the PLC The emergency stop switches should be easily accessed by the operator and are generally wired into a master control relay MCR or a safety control relay SCR that will...

Page 123: ...st level of fault detection is the PLC control program which can identify machine problems Certain shutdown sequences should be performed The types of problems usually found are things such as jammed...

Page 124: ...r supply and I O module dimensions Terminator components mount on 35mm wide DIN rail Base Controller Power Supply I O Modules 8 pt 16 pt 9 2 0 36 Terminator I O components mount on 35mm wide DIN rail...

Page 125: ...ly mount the unit horizontally as shown to provide proper ventilation 2 If you place more than one unit in a cabinet there should be a minimum of 7 2 183 mm between them 3 Provide a minimum clearance...

Page 126: ...roperly evaluate any installation where the ambient temperature may approach the lower or upper limits of the specifications Place a temperature probe in the panel close the door and operate the syste...

Page 127: ...VAC 50 60 Hz 47 63 Hz 12 24 VDC 10 8 26 4 VDC with less than 10 ripple Maximum Inrush Current 20A 10A Maximum Power 50VA 20W Voltage Withstand dielectric 1 minute 1500VAC between primary secondary fi...

Page 128: ...ule firmly into base Mounting the Components on DIN Rail NOTE Do not force the module on the DIN rail Due to slight size variations in different manufacturers DIN rail it may be necessary to first unl...

Page 129: ...ary to meet power budget requirements Each power supply powers the modules to its right but is interrupted by the next power supply Removing I O Modules from the Base To remove a module from the base...

Page 130: ...Expansion cables are available in two configurations one that allows 24VDC base power to pass and one that does not both cables pass the 5VDC base power The 1 version of the expansion cables pass 24VD...

Page 131: ...that the I O addressing of the downstream I O is numbered right to left instead of left to right However the CPU detects modules in sequence from the nearest to the furthest and is unaware of the pre...

Page 132: ...e first local expansion base Power Supply 3 powers the three I O modules to its right on the second local expansion base This is only an example and the power budget requirements vary depending on the...

Page 133: ...ct a T1K 05CBL LL to the left side of the local I O base A power supply cannot be used on a base that is connected to a system by a T1K 05CBL RR 1 System shown above The first power supply powers the...

Page 134: ...L RR 1 is used the expansion I O assignments are from right to left reversed A power supply cannot be used on a base that is connected to a system by a T1K 05CBL RR 1 This is only an example and the p...

Page 135: ...RR 1 is used the expansion I O assignments are from right to left reversed A power supply cannot be used on a base that is connected to a system by a T1K 05CBL RR 1 This is only an example and the po...

Page 136: ...to 80 C 13 F to 176 F Jacket Material PVC Auxiliary 24VDC Cable Cable Diameter N A 2 cables used 1 42 mm each Insulation Voltage N A 2000VAC 1 minute T1K 5CBL LL 1 Expansion Cable Specifications Speci...

Page 137: ...able Length 50cm T1K 5CBL LL 1 T1K 5CBL RR 1 T1K 5CBL RR 1 Expansion Cable Specifications Specifications Specification T1K 05CBL RR T1K 05CBL 1 RR 1 Cable Description Right to right Side Expansion Cab...

Page 138: ...DC power supplies The table below shows the wire size and recommended torque for the power supply screw terminals 110 220 VAC Terminal Strip 12 24 VDC Terminal Strip Power Supply T1K 01AC T1K 01DC Wi...

Page 139: ...ply from the power supply bus The T1K 08ND3 and T1K 16ND3 DC input modules have jumpers for selecting internal 24VDC power supply available for 2 and 3 wire field devices The analog I O and DC output...

Page 140: ...supplied to the input module base V terminals and 0VDC is supplied to the module base COM terminals Using Internally Bussed 24VDC T1K 08ND3 T1K 16ND3 only USB PGM PORT RUN I O ERR USB TX RX TERM RUN S...

Page 141: ...nd a bus of 0VDC power Be sure not to exceed the supply s power budget Using T1K 01AC for External 24VDC Power Using an External 24VDC Power Supply USB PGM PORT RUN I O ERR USB TX RX TERM RUN STOP T1H...

Page 142: ...Avoid running DC wiring in close proximity to AC wiring where possible 9 Avoid creating sharp bends in the wires 10 To reduce the risk of having a module with a blown fuse we suggest you add external...

Page 143: ...from the discrete outputs because each is isolated from the logic side Isolation boundaries protect the operator interface and the operator from power input faults or field wiring faults When wiring a...

Page 144: ...iliary supply If input devices AND output loads need 24VDC power the auxiliary supply may be able to power both circuits as shown in the following diagram DC powered units are designed for application...

Page 145: ...below Some applications will use the external power source to also power the input circuit This typically occurs on DC powered systems as shown in the drawing below to the left The inputs share the sy...

Page 146: ...nal supply and field device to the I O point with current trying to flow in the wrong direction and the circuit will not operate However you can successfully connect the supply and field device every...

Page 147: ...4 input points which share a common return path In this way the four inputs require only five terminals instead of eight NOTE In the circuit above the current in the common path is 4 times any channel...

Page 148: ...24VDC as long as the input specifications are met In the next circuit a field device has an open emitter PNP transistor output It sources current to the input point which sinks the current back to gr...

Page 149: ...comprehend this and generate an inverted output Or you may choose to cancel the effect of the inversion elsewhere such as in the field device It is important to choose the correct value of R pull up...

Page 150: ...sient Suppression for Inductive Loads in a Control System The following pages are intended to give a quick overview of the negative effects of transient voltages on a control system and provide some s...

Page 151: ...RF energy The entire length of wire between the relay contacts the coil and the power source carries the current surge and becomes an antenna that radiates the RF energy It will readily couple into p...

Page 152: ...ize without additional transient suppression is very likely to permanently damage the PLC output Example Larger Inductive Load with Only Integrated Suppression Additional transient suppression should...

Page 153: ...onDirect socketed relays and motor starters have add on flyback diodes that plug or screw into the base such as the AD ASMD 250 protection diode module and 784 4C SKT 1 socket module shown below If an...

Page 154: ...only connected across the coil The optimum voltage rating for the suppressor is the lowest rated voltage available that will NOT conduct at the supply voltage while allowing a safe margin An Automatio...

Page 155: ...European Union Directives CE Appendix Appendix Appendix A A In This Appendix European Union EU Directives A 2 Basic EMC Installation Guidelines A 5...

Page 156: ...ortugal Romania Slovakia Slovenia Spain Sweden and United Kingdom Iceland Liechtenstein and Norway together with the EU members make up the European Economic Area EEA and all are covered by the Direct...

Page 157: ...ment EN50082 1 Generic immunity standard for residential commercial and light industry EN50082 2 Generic immunity standard for industrial environment Low Voltage Directive Standards Applicable to PLCs...

Page 158: ...afety and electrical aspects of the Machinery Directive EN 60204 1 2006 Safety of Machinery General electrical requirements for machinery including Low Voltage and EMC considerations IEC 61000 5 2 EMC...

Page 159: ...h our products operate normally in the presence of ESD this is only the case when mounted within an enclosed industrial control cabinet When the cabinet is open during installation or maintenance the...

Page 160: ...g voltage for 115V supplies and high energy capacity e g 140 joules Transient suppressors must be protected by fuses and the capacity of the transient suppressor must be greater than the blow characte...

Page 161: ...C The diagram shows an example of four physical locations connected by a communications cable Communications and Shielded Cables Good quality 24AWG minimum twisted pair shielded cables with overall fo...

Page 162: ...y the cable shield It is now recommended that you use triple twisted pair cabling for RS422 links and twin twisted pair cable for RS485 links This is because the extra pair can be used as the 0V inter...

Page 163: ...ing maintenance so that remote commands cannot be received that could result in the operation of the machinery The FA ISOCON does not have a keyswitch Use a keylock and switch on your enclosure which...

Page 164: ...d in a protective steel enclosure which limits access to operators by a lock and power breaker If access is required by operators or untrained personnel the equipment must be installed inside an inter...

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