AUMA SGM 04.1 Operation Instructions Manual Download

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Summary of Contents for SGM 04.1

Page 1: ...Control Parallel Profibus DP Modbus RTU Part turn actuators SGM 04 1 SGM 14 1 SGMR 04 1 SGMR 14 1 with integral actuator controls Assembly and commissioning Operation instructions...

Page 2: ...7 3 Name plate 9 4 Transport storage and packaging 9 4 1 Transport 9 4 2 Storage 9 4 3 Packaging 10 5 Assembly 10 5 1 Mounting position 10 5 2 Mount actuator to valve 10 5 2 1 Overview on coupling va...

Page 3: ...en 38 11 5 Mechanical position indicator set 38 11 6 Switch compartment close 39 12 AUMA CDT software accessories 40 13 Corrective action 40 13 1 Fault indications and warning indications 41 13 2 Fuse...

Page 4: ...ial damage Such risk lies entirely with the user Operation Prerequisites for safe and smooth operation Correct transport proper storage mounting and installation as well as careful commissioning Only...

Page 5: ...warning results in death or serious injury Indicates a potentially hazardous situation with a medium level of risk Failure to observe this warning could result in death or serious injury Indicates a...

Page 6: ...nternal end stops Switching off in end positions may be either by limit or torque seating Software Using the AUMA CDT software for Windows based computers notebooks or tablets actuator data can be upl...

Page 7: ...signation 4 Order number 5 Actuator serial number 6 Operating time 7 Torque range 8 Current type mains voltage mains frequency 9 Electric power motor 10 Wiring diagram number 11 Control 12 Can be assi...

Page 8: ...related documents such as wiring diagrams and technical data both in German and English inspection certificate and the operation instructions when entering the order number Serial number Actuator Tabl...

Page 9: ...observe the following points 1 Prior to storage Protect uncoated surfaces in particular the output drive parts and mounting surface with long term corrosion protection agent 2 At an interval of appro...

Page 10: ...h coupling Unbored couplings or couplings with pilot bore must be machined to match the valve shaft prior to mounting the actuator to the valve e g with bore and keyway two flat or square bore Assembl...

Page 11: ...efinition L max mm Y max mm X max mm Type size output mounting flange 40 6 2 5 SGM SGMR 04 1 F07 40 6 2 5 SGM SGMR 05 1 F07 50 6 2 5 SGM SGMR 07 1 F07 60 10 3 5 SGM SGMR 10 1 F10 61 10 5 SGM SGMR 12 1...

Page 12: ...M16 431 M20 Table 4 Tightening torques for screws valid for actuators with housing made of aluminium in shock resistant version 1 Tightening torque Nm Screws Flange Strength class 8 8 Min reach of sc...

Page 13: ...are suitable for use in current circuits with a maximum short circuit AC current value of 5 000 A root mean square R M S The output data of the fuses to be provided on site must not exceed the followi...

Page 14: ...her susceptible to interference or interference sources Connecting cables Cable glands Reductions Blanking plug We recommend using connecting cables and connecting terminals according to rated current...

Page 15: ...um 20 cm to other cables If possible fieldbus cables should be laid in a separate conductive and earthed cable tray Ensure absence of equipotential earth bonding differences between the indi vidual de...

Page 16: ...ets For further information refer to separate Technical data Connector Observe characteristics of network topology used Figure 11 Structure for line topology further fieldbus devices will follow last...

Page 17: ...rotection type indicated on name plate Plastic protective caps supplied when leaving the factory are for transport protection only They are not appropriate for permanent use 6 3 Earth connection exter...

Page 18: ...ion Permissible length of connecting cables max 30 m We recommend using an AUMA cable set 5 m A retrofit kit is available for actuators without wall bracket Establish cable connection via plug socket...

Page 19: ...CLOSED point to the indicator mark at cover 7 2 Indication lights Figure 14 Indication lights on local controls 1 Indication light OPEN warning fault green yellow red 2 Indication light CLOSE LOCAL se...

Page 20: ...position CLOSED CLOSE illuminated in yellow Operation mode LOCAL is active The actuator can be operated via push buttons LOCAL blinking in blue 1 Hz Setting mode for end position setting is active Set...

Page 21: ...defined via the GSD file only Information If required download the GSD file General Station Description from the Internet www auma com For information on the feedback signals via fieldbus and the conf...

Page 22: ...p 3 Handwheel with five edge ring 4 Handwheel with five ripple ring 1 Close valve Turn crank handle handwheel clockwise Drive shaft valve turns clockwise in direction CLOSE 2 Open valve Turn crank han...

Page 23: ...utton CLOSE 3 Information OPEN CLOSE operation commands can be given either in push to run or in self retaining operation mode In self retaining mode the actuator runs to the defined end position afte...

Page 24: ...eldbus CLOSE and setpoint control Fieldbus SETPOINT Command bit Fieldbus SETPOINT 1 Remote SETPOINT The actuator reacts to the setpoint E1 transmitted via the fieldbus Command bit Fieldbus SETPOINT 0...

Page 25: ...ter 3 by means of commands via fieldbus Except the termination resistor this item can only be selected via a switch within the device For fieldbus configuration please also refer to the Manual Device...

Page 26: ...ameters ON 0 10 3 Type of seating set Valve damage due to incorrect setting The type of seating setting limit or torque seating must match the selection for the valve Only change the setting with prio...

Page 27: ...h off the actuator overload protection of the valve Setting via switches Condition Switch S5 is in position OFF hardware mode Figure 20 Switches for tripping torque S6 Tripping torque in direction OPE...

Page 28: ...es adjustable between 40 100 of the maximum tripping torque 10 5 Fieldbus address slave address set Setting via switches Condition Switch S5 is in position OFF hardware mode Figure 21 Switch for field...

Page 29: ...ndard Information As soon as the termination resistors are switched on the connection to the next fieldbus device to XK3 is automatically interrupted to avoid multiple terminations Table 13 Switch S1...

Page 30: ...parameters described below Contrary to operating time setting using switch S8 setting via software parameter offers the following additional possibilities Different motor speeds for operation modes Lo...

Page 31: ...16 431 14 0 16 675 26 0 11 627 23 0 11 928 40 0 8 863 34 0 8 1 350 57 0 5 6 1 232 52 0 5 6 1 929 85 0 4 1 725 75 0 4 8 2 250 100 0 3 1 2 250 100 0 Table 16 Example values of type range settings SGM S...

Page 32: ...of non acidic grease e g petroleum jelly to the seal and insert it correctly 5 Place cover 1 6 Fasten screws evenly crosswise 32 SGM 04 1 SGM 14 1 SGMR 04 1 SGMR 14 1 Commissioning basic settings of c...

Page 33: ...completely remove the setting screws 2 and 4 to avoid oil leakage Observe dimension Tmin Information The swing angle set in the factory e g 90 is indicated in the order related technical data sheet T...

Page 34: ...tion CLOSED can be correctly set Turning the setting screw 4 clockwise decreases the swing angle Turning the setting screw 4 counterclockwise increases the swing angle 4 Turn setting screw 4 clockwise...

Page 35: ...ton 2 for approx 3 seconds until the indication light is blinking in blue The actuator can be operated using the push buttons 1 3 2 Operate actuator using push buttons OPEN STOP CLOSE The end position...

Page 36: ...sh buttons 1 and 3 at the same time Now the right indication light is blinking faster 5 Hz Set end position CLOSED 2 Use crank handle handwheel or push button 3 for running the actuator to end positio...

Page 37: ...setting is complete 4 Once both end positions are set perform a reference operation i e both end positions must be approached again either via push buttons 1 3 in operation mode Local or from Remote d...

Page 38: ...tings If the symbol CLOSED s no longer in alignment with mark on the cover Repeat setting procedure 11 6 Switch compartment close 1 Clean sealing faces of housing and cover 2 Apply a thin film of non...

Page 39: ...ings via hardware switches or via software chapter Switches and software parameters are set to the same values upon delivery factory settings Further settings via AUMA CDT software Apart from basic se...

Page 40: ...ght by operating the device in the opposite direction Fault indication 1 1 blink Thermal fault motor protection tripped Cool down wait Fault indication 2 2 blinks Signal loss of analogue input 4 20 mA...

Page 41: ...or serious injury Disconnect device from the mains before opening Figure 27 Primary fuse on power board 13 2 2 Motor protection thermal monitoring In order to protect against overheating and impermis...

Page 42: ...ance intervals depend on load and application conditions having a major influence on the lubricating characteristics of the oil Maintenance incl oil change seal replacement may only be carried out by...

Page 43: ...ting duty 3 Weight Aluminium2 Weight Bronze2 Handwheel crank handle according to VG 850811 Operating time for 90 in seconds adjustable in 9 steps Type approx kg approx kg Turns for 90 mm 50 Hz 60 Hz 7...

Page 44: ...d may only be supplied by a circuit limited to 150 VA in accordance with IEC 61800 5 1 External supply of the electronics option Category III according to IEC 60364 4 443 Overvoltage category Power el...

Page 45: ...ater total network cable length between 9 6 and 93 75 kbit s approx 10 km for 187 5 kbit s approx 10 km for 500 kbit s approx 4 km for 1 500 kbit s approx 2 km Transmission rate cable length DP master...

Page 46: ...rnal screws and shafts are made of stainless steel Corrosion protection for version made of bronze Suitable for use in areas with high salinity almost permanent condensation and high pollution due to...

Page 47: ...16 Spare parts 16 1 Part turn actuators SGM 04 1 SGM 10 1 SGMR 04 1 SGMR 10 1 47 SGM 04 1 SGM 14 1 SGMR 04 1 SGMR 14 1 Profibus DP Spare parts...

Page 48: ...trols board for 022 0 1 002 3 1 Sub assembly Board in connecting cover for 022 0 3 002 3 2 Sub assembly Cover 500 0 Sub assembly Coupling 525 0 Screw plug 539 0 Sub assembly Protective earthing 541 0...

Page 49: ...16 2 Part turn actuators SGM 12 1 SGM 14 1 SGMR 12 1 SGMR 14 1 49 SGM 04 1 SGM 14 1 SGMR 04 1 SGMR 14 1 Profibus DP Spare parts...

Page 50: ...y Coupling 010 0 Sub assembly Cover 500 0 Sub assembly Flange 522 0 Sub assembly Coupling 525 0 Screw plug 539 0 Sub assembly Protective earthing 541 0 Sub assembly Crank handle with cylindrical grip...

Page 51: ...16 3 Electrical connections straight for actuators SGM 04 1 SGM 10 1 SVM 05 1 SVM 07 5 fieldbus 51 SGM 04 1 SGM 14 1 SGMR 04 1 SGMR 14 1 Profibus DP Spare parts...

Page 52: ...re parts may slightly vary from actual delivery Variants A Electrical connection type CANNON bayonet connector not for SMG 12 1 14 1 B Electrical connection type JOWO screw type connector welded and s...

Page 53: ...16 4 Electrical connections angular for actuators SGM 04 1 SGM 14 1 SVM 05 1 SVM 07 5 fieldbus 53 SGM 04 1 SGM 14 1 SGMR 04 1 SGMR 14 1 Profibus DP Spare parts...

Page 54: ...ction type CANNON bayonet connector B Electrical connection type JOWO screw type connector welded and sealed C Electrical connection type JOWO with flange plate screw type connector welded and sealed...

Page 55: ...55 SGM 04 1 SGM 14 1 SGMR 04 1 SGMR 14 1 Profibus DP...

Page 56: ...56 SGM 04 1 SGM 14 1 SGMR 04 1 SGMR 14 1 Profibus DP...

Page 57: ...eration 24 Enclosure protection 7 46 End position detection setting 35 End position detection verific ation 35 End stops 33 F Failure behaviour 39 Fault indications 40 Fieldbus address 28 Fieldbus cab...

Page 58: ...lf locking 43 Self retaining local 23 39 Serial number 7 8 Service 42 Servicing 42 Setpoint control Remote SETPOINT 24 Setting range of swing angle 7 Settings for controls 25 Shock resistance 46 Short...

Page 59: ...59...

Page 60: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y004 841 003 en 1 21 For detailed information on AUMA products refer to the Internet www...

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AUMA SGM 04.1, Operation Instructions Manual

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