Danfoss PVG 16 PVH/Covers Service And Parts Manual Download Page 1

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Service and Parts Manual

Proportional Valve Group

PVG 16/32/128/256

www.danfoss.com

Summary of Contents for PVG 16 PVH/Covers

Page 1: ...Service and Parts Manual Proportional Valve Group PVG 16 32 128 256 www danfoss com...

Page 2: ...Table of revisions Date Changed Rev October 2018 Combined PVG 16 32 128 256 installation guides service and parts manuals 0101 Service and Parts Manual PVG 16 32 128 256 2 Danfoss October 2018 AX28466...

Page 3: ...128 256 installation 41 Standard assembly 41 Plug orientation 42 Pump side module 43 Pressure setting 44 Installation of lever 45 PVE series 7 46 PVHC 49 Standard main spool assembly 51 Service Parts...

Page 4: ...s 4 PVEA 107 PVE series 4 PVEM 108 PVE series 4 PVEP 109 PVE series 4 PVEU 110 PVE series 4 PVEH 111 PVE series 4 PVES 112 PVED CC series 5 113 PVE series 7 PVEO 114 PVE series 7 PVEO HP 115 PVE serie...

Page 5: ...lity of the manufacturer to ensure that all performance safety and warning requirements of the application is met in his selection of products and complies with relevant machine specific and generic s...

Page 6: ...rectives C Caution A mix of electrical actuation and hydraulic actuation on the same valve stack is not safe PVE and PVH are designed for different pilot pressure Cost free repairs as mentioned in Dan...

Page 7: ...Sectional views of the product help identify certain components for servicing PVG 16 32 PVP open center PVG 16 32 closed center Service and Parts Manual PVG 16 32 128 256 Function Danfoss October 201...

Page 8: ...PVG 16 with PVEO PVG 16 with PVEA Service and Parts Manual PVG 16 32 128 256 Function 8 Danfoss October 2018 AX284661889190en 000101...

Page 9: ...PVG 32 with PVEO PVG 32 with PVEH Service and Parts Manual PVG 16 32 128 256 Function Danfoss October 2018 AX284661889190en 000101 9...

Page 10: ...PVG 128 256 Sectional Drawing PVG 256 with PVEH PVG 256 with PVEO Service and Parts Manual PVG 16 32 128 256 Function 10 Danfoss October 2018 AX284661889190en 000101...

Page 11: ...andard assembled PVG 16 PVEO A PVHC PVH PVMD PVP PVS PVB16 PVM PVM PVEA F PVEO A CI C xxxxxxxx xxxxxxxx xxxxxxxx D B A A B Identification C PVG number week and year of installation and series number P...

Page 12: ...x min 10 mm or 5 16 18 x min 0 39 in Torque 40 N m 354 lbf in L2 L1 In particularly exposed applications protection in the form of screening of the electrical actuator is recommended Dimensions No of...

Page 13: ...32 pump side module PVP Pump side and max flow setting B B A A Max flow P B 6 1Nm 53 9lbf in Flow P A Service and Parts Manual PVG 16 32 128 256 Installation Danfoss October 2018 AX284661889190en 000...

Page 14: ...e table below determines which availability of relief valve based on date of PVP PVB purchase Relief valve availability Valve Prior to week 40 2003 Between week 40 2003 and week 2 2012 After week 2 20...

Page 15: ...270 lbf in 50 N m 445 lbf in 20 N m 180 lbf in 15 N m 135 lbf in 20 N m 180 lbf in With aluminum washer 70 N m 620 lbf in 110 N m 970 lbf in 70 N m 620 lbf in 110 N m 970 lbf in 30 N m 270 lbf in 15...

Page 16: ...ositions and range 19 5 19 5 22 3 19 5 19 5 1 9 5 19 5 2 2 3 Standard installation is shown on the left installation with float is shown on the right Service and Parts Manual PVG 16 32 128 256 Install...

Page 17: ...ecommended to bleed it at the adjusting screws Pos A It may be necessary to bleed the PVEK because of the hydraulic build up of PVEA PVG 16 32 bleeding A Service and Parts Manual PVG 16 32 128 256 Ins...

Page 18: ...0 2 8 0 5 Nm 70 4 4 lbf in 5 0 2 8 0 5 Nm 70 4 4 lbf in When installing protect the LVDT pin if present ensure O rings are in place and be sure to not over torque Service and Parts Manual PVG 16 32 12...

Page 19: ...dance Rated 12 k Input capacitance Rated 100 F Operating conditions Pilot pressure Nominal 13 5 bar 196 psi Minimum 10 0 bar 145 psi Maximum 15 0 bar 218 psi Oil consumption Neutral 0 04 l min 0 01 US...

Page 20: ...n 1 Pin 2 Pin 3 Pin 4 PVEO 1 x 4 DEUTSCH NC2 Vneg Vneg NC4 PVEA 1 x 4 DEUTSCH Vi SP Vneg Vbat PVEO CI PVEA CI 2 x 4 DEUTSCH CAN_H CAN_L Vbat Vneg Pin layout for PVEA F Connector Pin 1 Pin 2 Pin 3 Pin...

Page 21: ...ure Range 5 15 bar 72 5 217 5 psi Maximum tank pressure Port T Static 25 bar 363 psi Port T Dynamic 30 bar 435 psi Temperature range Ambient 30 C to 80 C 22 to 176 F Medium 20 C to 80 C 4 to 176 F Oil...

Page 22: ...ment for PVG 16 PVEO LED characteristics Color LED view Function Green Power ON PVEA LED characteristics Green Operating Green 1 5 Hz Power Save mode Red Internal fault Red 1 5 Hz External or Float fa...

Page 23: ...PVG 16 main spool assembly 8 1Nm 8 1Nm Service and Parts Manual PVG 16 32 128 256 Installation Danfoss October 2018 AX284661889190en 000101 23...

Page 24: ...andard assembled PVG 16 PVP PVB32 PVM PVM xxxxxxxx xxxxxxxx xxxxxxxx D C B A A B PVEO A M PVHC PVH PVMD PVEH PVS PVEP PVED Identification C PVG number week and year of installation and series number P...

Page 25: ...I Max 40 Nm 354 lbf in PVS Max 20 Nm 177 lbf in Number of PVB 32 1 2 3 4 5 6 7 8 9 10 11 12 L1 mm 82 130 178 226 274 322 370 418 466 514 562 610 in 3 23 5 12 7 01 8 90 10 79 12 68 14 57 16 46 18 35 20...

Page 26: ...32 pump side module PVP Pump side and max flow setting B B A A Max flow P B 6 1Nm 53 9lbf in Flow P A Service and Parts Manual PVG 16 32 128 256 Installation 26 Danfoss October 2018 AX284661889190en...

Page 27: ...i PVG 32 with PVBZ 210 bar 3046 psi PVG 32 with HIC aluminum 210 bar 3046 psi PVG 32 120 with PVS 300 bar 4351 psi PVG 32 120 with PVSI 350 bar 5076 psi PVG 32 100 with PVS 300 bar 4351 psi PVG 32 100...

Page 28: ...135 lbf in 20 N m 180 lbf in with aluminum washer 70 N m 620 lbf in 110 N m 970 lbf in 70 N m 620 lbf in 110 N m 970 lbf in 30 N m 270 lbf in 15 N m 135 lbf in 30 N m 270 lbf in With cutting edge 130...

Page 29: ...eding If the group is installed vertically it is recommended to bleed it at the adjusting screws Pos A It may be necessary to bleed the PVEK because of the hydraulic build up of PVEA PVG 16 32 bleedin...

Page 30: ...l connections are crucial for correctly sealing the connector PVEP series 4 for PVG 32 pin layout 1x6 DEUTSCH 1 2 3 4 5 6 Pin layout Type Connector Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 PVEP 1x6 DEUTSCH...

Page 31: ...erating conditions Description Type Value Pilot Pressure Nominal 13 5 bar 196 psi Minimum 10 0 bar 145 psi Maximum 15 0 bar 218 psi Oil Consumption Neutral 0 04 l min 0 01 US gal min Locked Position 0...

Page 32: ...are in place Do not over torque PVED CC series 5 for PVG 32 pin layout 2x4 AMP 1 2 3 4 2x4 DEUTSCH 3 4 1 2 3 4 1 2 Pin layout for PVEP Type Connector Pin 1 Pin 2 Pin 3 Pin 4 PVEP 2x4 AMP CAN L Vbat G...

Page 33: ...10 0 bar 145 psi Maximum 15 0 bar 218 psi Oil Consumption Neutral 0 l min 0 US gal min Locked Position 0 l min 0 US gal min Actuating 0 7 l min 0 184 US gal min Storage Temperature Ambient 40 to 90 C...

Page 34: ...ver torque PVEA is not compatible with PVG 100 High Flow PVE series 7 for PVG 32 connector overview 1 x 4 DEUTSCH 2 x 4 DEUTSCH 1 x 6 DEUTSCH 2 3 4 1 2 3 4 1 2 3 4 1 1 2 3 4 5 6 1 x 4 AMP 2 x 4 AMP 1...

Page 35: ...ector Pinout Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 1x6 AMP US UDC GND Error Float PVEH SP and PVES SP 6 pin Connector Pinout Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 1x6 DEUTSCH US Error SP GND UDC PVE serie...

Page 36: ...US 50 DUT Q P A US 50 25 DUT Q P B US 50 75 DUT PWM Frequency US Recommended 200 Hz Input Impedance Rated 12 k Input Capacitance Rated 100 nF PVEA PVEH PVES control specification Supply Voltage UDC Ra...

Page 37: ...fault Red 1 5 Hz External or Float fault PVEH U PVES U LED characteristics Green Operating Green 1 5 Hz Neutral Power Save Red Internal fault Red 1 5 Hz External or Float fault Yellow Disable Mode Ser...

Page 38: ...ntrol range 12 V 24 V Current 1 1500 mA 0 750 mA Pressure control range 5 to 15 bar 72 5 to 217 5 psi PVHC for PVG 32 technical data Description Value Controller output current range 12 V 0 1500 mA 24...

Page 39: ...m 4 mm2 s 39 SUS Maximum 400 mm2 s 2130 SUS Enclosure Protection class DEUTSCH DT IP 67 AMP JPT IP 66 Filtering in the hydraulic system Max permissible degree of contamination 23 19 16 ISO 4406 1999 v...

Page 40: ...1Nm 71 9lbf in 11 0 43 8 1Nm 71 9lbf in 8 1Nm 71 9lbf in DETENT NO SPRING Mec Float A Port Friction Detent Mec Float B Port Standard FLOAT A FLOAT B Standard Standard PVML PVM Service and Parts Manual...

Page 41: ...xxx xxxxxxxx xxxx PVM xxxxxx PVSI Flow P A PVMD PVH PVHC PVEO PVEH PVEH U PVEH FLA P006 089 Identification C PVG number week and year of installation and series number PVP pressure setting D Engraved...

Page 42: ...7 120 4 7 345 13 6 132 5 2 4 x M12 x 18 L Room for dismantling PVB 128 1 2 3 4 5 6 7 8 9 L mm 98 5 164 5 230 5 296 5 362 5 428 5 494 5 560 5 626 5 L in 3 88 6 48 9 07 11 67 14 27 16 87 19 47 22 07 24...

Page 43: ...module Pump side and max flow setting 18 2 N m 159 18 lbf in 18 2 N m 159 18 lbf in Max flow P A Max flow P B Flow P A Service and Parts Manual PVG 16 32 128 256 Installation Danfoss October 2018 AX28...

Page 44: ...si P006094 T C C C C C C LS LS A A C C C C LSB LSB Relief valve LSA B Rated pressure Product Rated Pressure PVG 128 with PVSI 350 bar 5076 psi PVG 256 w PVSI 350 bar 5076 psi Service and Parts Manual...

Page 45: ...ion of lever The lever must be screwed in completely PVM lever 3 0 3 0 30 30 PVM Standard PVM with oat 3 0 3 7 37 30 Service and Parts Manual PVG 16 32 128 256 Installation Danfoss October 2018 AX2846...

Page 46: ...1x4 DIN 2 3 4 1 1 2 3 4 5 6 1 2 3 4 Pin Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 PVEO 1x4 DEUTSCH Udc_A GND GND Udc_B 1x4 DIN Udc_A Udc_B GND PVEH PVEH U 1x4 DEUTSCH Us Error GND Udc 1x4 DIN Udc Us Error...

Page 47: ...196 psi Minimum 10 0 bar 145 psi Maximum 15 0 bar 220 psi Storage Temperature Ambient 50 C 90 C 58 F 194 F Operating Temperature Ambient 40 C 90 C 40 F 194 F Oil Viscosity Operating range 12 75 cSt 6...

Page 48: ...ristics continued Color LED view Funtion Red Internal fault Red 1 5 Hz External or Float fault Yellow Disable mode Service and Parts Manual PVG 16 32 128 256 Installation 48 Danfoss October 2018 AX284...

Page 49: ...V 0 750 mA Coil resistance 12 V 4 72 5 24 V 20 8 5 Pilot pressure over tank Nominal 25 bar 363 psi Minimum 21 bar 305 psi Maximum 25 bar 363 psi Control pressure Range 5 15 bar 72 5 217 5 psi Max tan...

Page 50: ...66 Filtering in the hydraulic system Max permissible degree of contamination 23 19 16 ISO 4406 1999 version Designed to be used with hydraulic activated spools Service and Parts Manual PVG 16 32 128 2...

Page 51: ...pools for PVE and PVH PVHC 16 2Nm 141 18lbf in 16 2Nm 141 18lbf in Spool for PVE Spool for PVH PVHC Same tightening torque for PVE and PVH PVHC spools Service and Parts Manual PVG 16 32 128 256 Instal...

Page 52: ...Hydraulic Actuation PVHC Electrical Actuator High Current PVLA Anti Cavitation Valve PVLP Shock Valve PVM Mechanical Actuator PVMD Cover for Mechanical Activation PVMF Cover for Mechanical Float PVMR...

Page 53: ...P port T port HPCO port Letter Open center 157B5000 G1 2 G3 4 A 157B5100 G3 4 157B5200 7 8 14 UNF 1 1 16 UN 157B5300 1 1 16 UN Open center with PVPX facility 157B5102 G3 4 G3 4 B Open center with PPR...

Page 54: ...ke off 157B5181 G3 4 G3 4 K 157B5381 1 1 16 12 UNF 1 1 16 12 UNF Closed center with PPRV for PVH PVHC and pilot oil pressure take off 157B5191 G3 4 G3 4 L 157B5391 1 1 16 12 UNF 1 1 16 12 UNF PVP part...

Page 55: ...3 2 2 2 2 3 3 12 N A See PVP for PVG32 13 Inlet compensator assembly 1 1 1 1 1 1 1 1 1 1 1 1 14 Plastic plug 1 1 1 1 1 1 1 1 1 1 1 1 15 Locking pin 1 1 1 1 1 1 1 1 1 1 1 1 16 Orifice M6 1 0 1 1 1 1 1...

Page 56: ...enter with PPRV for PVH PVHC and PVLP 11008856 G1 G1 C 11051803 1 5 16 12 UN 1 5 16 12 UN Closed center with PPRV for PVE and PVLP 157B5913 1 5 16 12 UN 1 5 16 12 UN D 157B5941 G1 G1 PVPV parts list I...

Page 57: ...98 44lbf in PVPX plug Description Manual Override Item Code number Plug for PVPX port 1 157B5601 PVPX NO configuration 1x2 DIN 12 Vdc 2 157B4236 1x2 DIN 24 Vdc 157B4238 1x2 AMP 12 Vdc 4 157B4981 1x2 A...

Page 58: ...0768 1x2 DEUTSCH 11180769 PVPX NOMO configuration 1x2 DIN 12 Vdc PUSH 2 157B4256 1x2 DIN 12 Vdc PUSH TURN 157B4257 1x2 DIN 24 Vdc PUSH 157B4258 1x2 DIN 24 Vdc PUSH TURN 157B4259 1x2 DIN 26 Vdc PUSH 15...

Page 59: ...3 8 BSP B 11130983 3 4 16 UNF 3 4 16 UNF Non Compensated PVB 11101421 3 8 BSP 3 8 BSP C 11106797 3 4 16 UNF 3 4 16 UNF Non Compensated PVB with check valve 11106801 3 8 BSP 3 8 BSP D 11101423 3 4 16 U...

Page 60: ...sealing with a wire 155L6489 5 Sealed plastic plug black 50 pcs 155L6168 1 1 1 1 Sealed plastic plug yellow 50 pcs 155L6167 6 Shuttle disc assembly 1 1 1 1 7 Compensator assembly 1 1 8 Locking pin 1 1...

Page 61: ...30977 3 4 16 UNF 3 4 16 UNF Compensated PVB with PVLP PVLA 11130978 3 8 BSP 3 8 BSP B 11130979 3 4 16 UNF 3 4 16 UNF Non Compensated PVB 11101421 3 8 BSP 3 8 BSP C 11106797 3 4 16 UNF 3 4 16 UNF Non C...

Page 62: ...F PVB with PVLP PVLA parts list Item Description Code number Letter A B C D E F 1 PVB basic module 1 1 1 1 1 1 2 PVLA See PVLP PVLA 2 2 2 3 PVLP See PVLP PVLA 2 2 2 4 Plug for PVLP PVLA 157B2002 2 2 2...

Page 63: ...01 Part number 157B2230 PVLP 157B2032 157B2050 157B2063 157B2080 157B2100 157B2125 157B2140 157B2150 157B2160 157B2175 157B2190 157B2210 157B2230 157B2240 157B2250 157B2265 157B2280 157B2300 157B2320...

Page 64: ...utral use with PVH 11109632 11109633 11109634 11109635 11109636 PVBS Asymmetrical main spools code numbers Description Code number according to flow in l min US gal min 5 2 5 1 32 0 66 10 5 2 64 1 32...

Page 65: ...adjustable with float lever base and lever 11107335 D Adjustable 11107507 E Adjustable with lever base and lever 11107332 F PVM parts list Item Description Code number Letter A B C D E F 1 PVM 1 1 1 1...

Page 66: ...4 lbf in 2 1 PVMD kit Description Code number Cover for mechanical activation 11105518 PVMD parts list Item Description 1 Screw M6x15 4 pcs 2 Seal kit Service and Parts Manual PVG 16 32 128 256 Servi...

Page 67: ...2 8 0 5 Nm 70 4 4 lbf in 2 1 PVH kits Description Code number G1 4 BSP 11108380 9 16 18 UNF 11108381 Item Description 1 Screw M6x15 4 pcs 2 Seal kit Service and Parts Manual PVG 16 32 128 256 Service...

Page 68: ...tion Code number Letter 2x2 DEUTSCH 12 V 11126941 A 2x2 DEUTSCH 24 V 11127535 B PVHC parts list Item Description Code number Letter A B 1 Screw 155L4199 4 4 2 Solenoid valve 12 V 2 Solenoid valve 24 V...

Page 69: ...UTSCH 12 Vdc 11106793 1x4 DEUTSCH 24 Vdc 11106794 PVEO CI 1x4 DEUTSCH J1939 ISObus 11124002 1x4 DEUTSCH CANopen 11149443 PVEO parts list Item Description Code number Amount 1 Screw kit 155L4199 1 2 Se...

Page 70: ...DEUTSCH 11103692 PVEA F 1x4 DEUTSCH Float B port 11106795 PVEA CI 1x4 DEUTSCH J1939 ISObus 11121945 1x4 DEUTSCH CANopen 11149437 Item Description Code number Amount 1 Screw kit 155L4199 1 2 Seal kit...

Page 71: ...4 4lbf in PVST with T connection exploded view 7 8 9 6 0 24 30 3Nm 266 27lbf in 5 0 5Nm 44 4 4lbf in PVS PVSI kits Type Description Mounting Code number Letter PVS Aluminum End plate M8 157B2000 A 5...

Page 72: ...920 E PVST Steel End plate with T connection M8 157B2500 F 5 16 18 UNC 157B2520 Item Description Code number Letter A B C D E F 1 PVS PVSI End plate with LX connection 1 1 2 Plastic plug 1 1 3 PVSI wi...

Page 73: ...Description Code number 1 Set of seals for 7 work sections PVB 16 32 11156335 For PVAS part numbers refer to the relevant Technical Information document Service and Parts Manual PVG 16 32 128 256 Ser...

Page 74: ...EO PVEA PVEO CI PVEA CI PVHC Module 11133165 Seal kit for one work section For a PVG 16 with 1 PVB section 157B8999 Seal kit for seven work sections For a PVG 16 with 7 PVB section 11156335 PVPX Modul...

Page 75: ...HPCO port Letter Open center 157B5000 G1 2 G3 4 A 157B5100 G3 4 157B5200 7 8 14 UNF 1 1 16 UN 157B5300 1 1 16 UN Open center with PVPX facility 157B5102 G3 4 G3 4 B Open center with PPRV for PVE 157B...

Page 76: ...d PVPX facility 11066027 G3 4 G3 4 K Closed center 157B5001 G1 2 G3 4 L 157B5101 G3 4 157B5201 7 8 14 UNF 1 1 16 UN 157B5301 1 1 16 UN Closed center with PVPX facility 157B5103 G3 4 G3 4 M Closed Cent...

Page 77: ...1 1 1 1 1 1 1 1 17 PVP inlet module 1 1 1 1 1 1 1 1 1 1 Item Description Code number Letter K L M N O P Q R S T 1 Relief valve service tool 155L6494 2 Sealed adjusting screw 155L6489 3 Plastic plug b...

Page 78: ...RV for PVE and T0 facility 11003806 M27x2 0 M27x2 0 E Closed center with PPRV for PVH PVHC and PVLP 11008856 G1 G1 F 11051803 1 5 16 12 UN 1 5 16 12 UN Closed center with PPRV for PVH PVHC and T0 faci...

Page 79: ...plly for PVE 13 5 bar 155L5157 1 1 1 1 Pilot suplly for PVH PVHC 25 bar 11077272 1 1 1 5 Plug for external Pp 6 Plastic plug 2 2 2 2 2 2 2 2 2 7 Plug 2 2 2 2 2 2 2 2 2 8 PVPV inlet module 1 1 1 1 1 1...

Page 80: ...N B 157B5986 G1 G1 Closed center with PPRV for PVE and PVLP 157B5914 1 5 16 12 UN 1 5 16 12 UN C 157B5940 G1 G1 PVPM Open Center Closed Center with PVLP and T0 facility 11093682 1 5 16 12 UN 1 5 16 12...

Page 81: ...98 44lbf in PVPX plug Description Manual Override Item Code number Plug for PVPX port 1 157B5601 PVPX NO configuration 1x2 DIN 12 Vdc 2 157B4236 1x2 DIN 24 Vdc 157B4238 1x2 AMP 12 Vdc 4 157B4981 1x2 A...

Page 82: ...0768 1x2 DEUTSCH 11180769 PVPX NOMO configuration 1x2 DIN 12 Vdc PUSH 2 157B4256 1x2 DIN 12 Vdc PUSH TURN 157B4257 1x2 DIN 24 Vdc PUSH 157B4258 1x2 DIN 24 Vdc PUSH TURN 157B4259 1x2 DIN 26 Vdc PUSH 15...

Page 83: ...5 40 3Nm 355 25lbf in Type Item Thread Code number PVPC without check valve 1 G1 2 157B5400 1 2 20 UNF 158X1000 PVPC with check valve 2 G1 2 157B5600 1 2 20 UNF 157B5700 Service and Parts Manual PVG 1...

Page 84: ...4 4lbf in PVB part kits Type Description Code number A B port LS A B port Letter Uncompensated PVB Basic module 157B6000 G1 2 A 157B6400 7 8 14 UNF Basic module with T0 157B6010 G1 2 157B6410 7 8 14...

Page 85: ...4 UNF Basic module with PVLP PVLA 157B6236 G1 2 J 11036630 7 8 14 UNF Compensated PVB with LS A B Basic module 157B6203 G1 2 G1 4 K 157B6603 7 8 14 UNF 1 2 20 UNF Basic module with T0 157B6213 G1 2 G1...

Page 86: ...2 2 2 2 15 PVB basic module 1 1 1 1 1 1 1 1 1 Item Description Code number Letter J K L M N O P Q 1 PVLP assembly See PVLP section 2 2 2 2 2 2 Plug for PVLP PVLA 157B2002 2 2 2 2 2 3 PVLA assembly See...

Page 87: ...pensated PVBZ with POC Basic module 157B6251 G1 2 B port C 157B6960 7 8 14 UNF A port 157B6651 7 8 14 UNF B port 11157082 Machined top A port 157B6252 G1 2 A B port D 157B6652 7 8 14 UNF A B port Basi...

Page 88: ...157B6968 M22x1 5 B port I Item Description Code number Letter A B C D E F G H I 1 Plastic plug 2 2 2 2 2 2 2 2 2 2 Thermo relief valve 2 2 2 3 Pilot valve 1 2 1 2 1 2 2 2 1 4 Shuttle disc 1 1 1 1 1 1...

Page 89: ...d high flow PVBZ with POC Basic module with manifold interface 157B6958 Machined top A B port A 11005475 Machined top A B port 11032961 Machined top A B port PVBD PVBD diverter 6 2 shift valve 157B150...

Page 90: ...valve assembly 1 9 Locking pin 1 10 Plug 11 Compensator assembly 1 12 Pilot operated check valve POC 2 13 Shuttle disc 1 14 Pilot valve 2 15 PVBZ basic module with manifold interface 1 Service and Par...

Page 91: ...01 Part number 157B2230 PVLP 157B2032 157B2050 157B2063 157B2080 157B2100 157B2125 157B2140 157B2150 157B2160 157B2175 157B2190 157B2210 157B2230 157B2240 157B2250 157B2265 157B2280 157B2300 157B2320...

Page 92: ...1Nm 71 9lbf in DETENT NO SPRING Mec Float A Port Friction Detent Mec Float B Port Standard FLOAT A FLOAT B Standard Standard PVML PVM For spool part numbers see PVG 32 Technical Information Service an...

Page 93: ...E Adjustable with lever base and lever 157B3171 F PVM Anodized aluminum Adjustable 157B3186 D Adjustable with lever base and lever 157B3184 F PVM Cast iron Adjustable with lever base and lever 157B31...

Page 94: ...cription Code number Letter PVMD Cover in aluminum 157B0001 A Cover in anodized aluminum 157B0009 Cover in cast iron 157B0021 PVMF Cover in aluminum 157B0005 B PVMR Cover in aluminum 157B0004 C Cover...

Page 95: ...e number Letter A B C 1 Screw 4 2 Seal kit 157B3999 1 3 Friction detent plug assembly 1 1 4 Screw 4 4 5 Seal kit 157B3999 1 1 Service and Parts Manual PVG 16 32 128 256 Service Parts Danfoss October 2...

Page 96: ...ber Aluminum 9 16 18 UNF 157B0007 Anodized aluminum 157B0010 Cast iron 157B0014 Aluminum G1 4 157B0008 Anodized aluminum 157B0011 Cast iron 157B0016 Item Description Code number Amount 1 Screw 4 2 Sea...

Page 97: ...Code number AMP connector 12 V 11112037 AMP connector 24 V 11112036 DEUTSCH connector 12 V 11112038 DEUTSCH connector 24 V 11112039 Parts list Item Description Code number Amount 1 Screw 4 2 Solenoid...

Page 98: ...nal indicator 1x4 DIN 157B0102 Directional indicator 1x4 DIN 157B0103 Directional indicator with two NO switches 1x4 DIN 157B0105 PVDI H For PVH Directional Indicator for hydraulic actuation 1x4 DIN 1...

Page 99: ...4 4lbf in PVST with T connection exploded view 7 8 9 6 0 24 30 3Nm 266 27lbf in 5 0 5Nm 44 4 4lbf in PVS PVSI kits Type Description Mounting Code number Letter PVS Aluminum End plate M8 157B2000 A 5...

Page 100: ...20 E PVST Steel End plate with T connection M8 157B2500 F 5 16 18 UNC 157B2520 Item Description Code number Letter A B C D E F 1 PVS PVSI End plate with LX connection 1 1 2 Plastic plug 1 1 3 PVSI wit...

Page 101: ...end plate exploded view 4 0 5Nm 35 4 4lbf in 5 0 5Nm 44 4 4lbf in 6 0 24 30 3Nm 266 27lbf in 35 5Nm 309 44lbf in 90 5Nm 797 44lbf in 14 15 16 17 18 19 PVSI with PVE PPRV exploded view 6 0 24 30 3Nm 2...

Page 102: ...SD End plate M8 157B2904 D Item Description Code number Letter A B C D 1 PVS PVSI End plate with LX connection 1 2 Plastic plug 1 3 PVSI with P T LX and M connection 1 4 Plastic plug 2 5 Plastic plug...

Page 103: ...23 PVST with PVE PPRV and PP dump 1 24 Plug 1 25 Plug 1 26 PVPP Electrical Pilot Shut Off valve 1 27 Plug 1 28 Selector for LX 1 29 Plug 1 30 Pilot supply for PVE 13 5 bar 1 Service and Parts Manual P...

Page 104: ...Description Code number 1 Set of seals for 7 work sections PVB 16 32 11156335 For PVAS part numbers refer to the relevant Technical Information document Service and Parts Manual PVG 16 32 128 256 Ser...

Page 105: ...kit for one work section For a PVG 32 with 1 PVB section 157B8999 Seal kit for seven work sections For a PVG 32 with 7 PVB section 11156335 PVPX Module 157B5996 PVHC Module 11061235 PVEO PVEM PVEH Mod...

Page 106: ...57B4228 1x4 DIN 12 V anodized 157B4266 1x4 DIN 24 V anodized 157B4268 PVEO R 1x4 DEUTSCH 12 V 11109080 1x4 DEUTSCH 24 V 11109092 1x4 AMP 12 V 157B4903 1x4 AMP 24 V 157B4904 1x4 AMP 24 V anodized 157B4...

Page 107: ...x4 AMP active 157B4734 1x4 AMP passive 157B4735 1x4 AMP anodized 157B4775 PVEA DI 2x4 DEUTSCH active 157B4796 2x4 AMP active 157B4736 2x4 AMP passive 157B4737 PVEA NP 1x6 DEUTSCH active 11105542 PVEA...

Page 108: ...IN 12 V 157B4116 1x4 DIN 24 V 157B4128 PVEM FLB 1x4 DIN 12 V 157B4416 1x4 DIN 24 V 157B4428 PVEM R 1x4 DIN 12 V 157B4516 1x4 DIN 24 V 157B4528 Item Description Code number Amount 1 Screw 4 2 Seal kit...

Page 109: ...4 4 lbf in 2 PVEP kit Description Code number 1x6 DEUTSCH active 11034832 PVEP parts list Item Description Code number Amount 1 Screw 4 2 Seal kit 157B3999 1 Service and Parts Manual PVG 16 32 128 256...

Page 110: ...de number 1x4 DEUTSCH passive 11089090 1x4 AMP active 11089091 1x4 AMP active 157B4044 1x4 AMP passive 157B4045 PVEU parts list Item Description Code number Amount 1 Screw 4 2 Seal kit 157B3999 1 Serv...

Page 111: ...1x4 DIN active 157B4032 1x4 DIN passive 157B4033 1x4 DIN active anodized 157B4073 PVEH FLA 1x6 DEUTSCH active 157B4398 1x6 AMP active 157B4338 PVEH FLB 1x6 DEUTSCH passive 157B4392 1x6 DIN active 157B...

Page 112: ...active Fast no memory 157B4894 1x4 AMP active 157B4834 1x4 AMP passive 157B4835 1x4 AMP passive anodized 157B4865 1x4 DIN active 157B4832 1x4 DIN passive 157B4833 PVES SP 1x6 DEUTSCH passive 11108994...

Page 113: ...cable 11111916 0 175 m loop cable 11095622 CAN bus terminator 11007561 Spare parts for AMP connector 4 m cable with gray connector 157B4994 4 m cable with black connector 157B4995 0 1 m loop cable 15...

Page 114: ...66837 1x4 DIN 12 V 11166836 1x4 DIN 24 V 11166743 PVEO R 1x4 DEUTSCH 12 V 11166753 1x4 DEUTSCH 24 V 11166754 1x4 AMP 12 V 11166867 1x4 AMP 24 V 11166776 1x4 DIN 12 V 11166831 1x4 DIN 24 V 11166908 PVE...

Page 115: ...ber 1x4 DEUTSCH 12 V 11166765 1x4 DEUTSCH 24 V 11166766 1x4 AMP 12 V 11166763 1x4 AMP 24 V 11187524 1x4 DIN 12 V 11187551 1x4 DIN 24 V 11187562 Parts list Item Description Code number Amount 1 Screw 4...

Page 116: ...number PVEM 1x4 DIN passive 11166829 PVEM FLB 1x4 DIN passive 11166852 PVEM R 1x4 DIN passive 11166845 PVEM Q 1x4 DIN passive 11166853 Parts list Item Description Code number Amount 1 Screw 4 2 Seal...

Page 117: ...e 11177347 1x4 AMP active 11177353 1x4 AMP passive 11177348 PVEA NP 1x6 DEUTSCH active 11177345 PVEA DI 2x4 DEUTSCH passive 11177357 2x4 AMP active 11177356 2x4 AMP passive 11177355 Parts list Item De...

Page 118: ...166770 1x4 DIN active 11166772 PVEH FLB 1x4 DEUTSCH passive 11166840 1x4 DEUTSCH active 11166742 1x4 DIN active 11166839 PVEH FLA 1x6 DIN active 11166841 1x6 AMP passive 11168738 1x6 AMP active 111687...

Page 119: ...x4 AMP passive 11166859 1x4 AMP active 11166858 1x4 DIN passive 11166849 1x4 DIN active 11166857 PVES U 1x4 DEUTSCH passive 11166745 1x4 AMP active 11166747 PVES SP 1x6 DEUTSCH passive 11166752 Parts...

Page 120: ...for pilot shut off Metric flange 11173130 A G1 1 2 BSP 11176703 SAE flange 11176691 Thread ports 1 7 8 UNF 11176702 Closed center with pilot supply for hydraulic actuation pilot gage port and facility...

Page 121: ...m Description Code numbers Letter A B 3 Plug if no PVPP is mounted 4 Shock and anti cavitation Valve See PVLP PVLA 2 2 Service and Parts Manual PVG 16 32 128 256 Service Parts Danfoss October 2018 AX2...

Page 122: ...ule Metric flange 11170522 A G1 1 2 BSP 11170528 SAE flange 11170524 Thread ports 1 7 8 UNF 11170526 Compensated basic module with LSA B relief valve for each work port Metric flange 11176915 B G1 1 2...

Page 123: ...ter A B C 1 and 2 Shock and anti cavitation Valve See PVLP PVLA 4 3 LS relief valve 155L6495 2 2 4 LS relief valve service tool 155L6494 Service and Parts Manual PVG 16 32 128 256 Service Parts Danfos...

Page 124: ...ic flange 1117015 B G1 1 2 BSP 11177017 SAE flange 11177016 Thread ports 1 7 8 UNF 11177019 Compensated basic module with LSA B relief valve for each work port and 3xPVLPs for each work port Metric fl...

Page 125: ...C D 1 and 2 Shock and anti cavitation Valve See PVLP PVLA 4 4 3 LS relief valve 155L6495 2 2 2 4 LS relief valve service tool 155L6494 Service and Parts Manual PVG 16 32 128 256 Service Parts Danfoss...

Page 126: ...01 Part number 157B2230 PVLP 157B2032 157B2050 157B2063 157B2080 157B2100 157B2125 157B2140 157B2150 157B2160 157B2175 157B2190 157B2210 157B2230 157B2240 157B2250 157B2265 157B2280 157B2300 157B2320...

Page 127: ...for PVE Spool for PVH PVHC Do not use hole in tension bar for tightening spool assembly Use a 17 mm wrench instead For spool part numbers see PVG 128 256 Technical Information pages 42 57 Service and...

Page 128: ...w P B P109628 PVM 256 kits Description Code number Non adjustable with base and lever 11176644 Adjustable with base and lever and BSP gauge plug 11175317 Adjustable with base and lever and BSP gauge p...

Page 129: ...Cover manual actuation only 11187779 Parts list Item Description Code number Amount 1 Assembly 1 2 Screw kit 1 3 PVMD cover including 2 and 4 157B0001 1 4 Seal kit 157B3999 1 5 Screw kit 1 6 Interfac...

Page 130: ...Code number G1 4 BSP 11187777 9 16 18 UNF 11187776 Parts kits Item Description Code number Amount 1 Assembly 1 2 Screw kit 1 3 PVH cover including 2 and 4 157B0008 1 4 Seal kit 157B3999 1 5 Screw kit...

Page 131: ...0 4 5 lbf in 5 0 20 E103 671 PVHC with DEUTSCH connector 2 3 4 5 6 7 1 8 0 5 Nm 70 4 5 lbf in 5 0 20 8 0 5 Nm 70 4 5 lbf in 5 0 20 E103 677 PVHC kits Description Code number 12V AMP 11187757 12V DEUTS...

Page 132: ...st Item Description Code number Amount 1 Assembly 1 2 Screw kit 155L4199 1 3 Actuator assembly 1 4 Seal kit 11061235 1 5 Screw kit 1 6 Interface block inverted 1 7 Seal kit 11191632 1 Service and Part...

Page 133: ...O with DIN connector 2 3 4 5 6 7 1 8 0 5 Nm 70 4 5 lbf in 5 0 20 8 0 5 Nm 70 4 5 lbf in 5 0 20 E103 673 PVEO kits Description Code number 1x4 DEUTSCH 12 Vdc 11186328 1x4 DEUTSCH 24 Vdc 11186330 1x4 DI...

Page 134: ...nt 1 Assembly 1 2 Screw kit 155L4199 1 3 Actuator assembly 1 4 Seal kit 157B4997 1 5 Screw kit 1 6 Interface block 1 7 Seal kit 11191632 1 Service and Parts Manual PVG 16 32 128 256 Service Parts 134...

Page 135: ...0 5 Nm 70 4 5 lbf in 5 0 20 8 0 5 Nm 70 4 5 lbf in 5 0 20 E103 674 PVEH U with DIN connector 2 3 4 5 6 7 1 8 0 5 Nm 70 4 5 lbf in 5 0 20 8 0 5 Nm 70 4 5 lbf in 5 0 20 E103 675 Service and Parts Manua...

Page 136: ...DIN 11186321 1x4 DIN 11186322 PVEH U 1x4 DIN 11186323 1x4 DIN 11186324 PVEH FLA 1x6 DEUTSCH 11186327 Parts list Item Description Code number 1 Assembly 1 2 Screw kit 155L4199 1 3 Actuator assembly 1 4...

Page 137: ...256 PVS end plates PVSI end plate P109630 PVGI interface plate P109631 PVSI with P and T port P109632 Service and Parts Manual PVG 16 32 128 256 Service Parts Danfoss October 2018 AX284661889190en 000...

Page 138: ...SI End plate 11171419 End plate with LX BSP 11179950 End plate with LX UNF 11179949 Metric Flange 1 11171418 Thread Ports G1 BSP 11179952 SAE Flange 1 UNC screws 11171421 Thread Ports 1 5 16 UNF 11171...

Page 139: ...1 P109633 PVAS kits Item Description Code number 1 Set of seals for 7 work sections PVB 32 11156335 2 Seat of seals for 5 work sections PVB 128 256 11180333 For PVAS part numbers see PVG 128 256 Techn...

Page 140: ...U PVEH FLA Seal kit for PVE 157B4997 PVEO PVEH PVEH U PVEH FLA PVH PVHC Seal kit for actuator interface 11191632 Seal kit for five work sections For a PVG 128 256 with 7 PVB section 11156335 PVHC Modu...

Page 141: ...Service and Parts Manual PVG 16 32 128 256 Danfoss October 2018 AX284661889190en 000101 141...

Page 142: ...Service and Parts Manual PVG 16 32 128 256 142 Danfoss October 2018 AX284661889190en 000101...

Page 143: ...Service and Parts Manual PVG 16 32 128 256 Danfoss October 2018 AX284661889190en 000101 143...

Page 144: ...488 2222 Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Trading Shanghai Co Ltd Building 22 No 1000 Jin Hai Rd Jin Qiao Pudong...

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