ATT NUSSBAUM HYMAX S 3000 Operating Manual And Inspection Book Download

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Opera ting Ma nua l a nd Inspection Book

SMART LIFT 2.30 SL, 2.35 SL, 2.40 SL / HYMAX S 3000, 3500, 4000

20110015 OPI

Version 1.0

Summary of Contents for HYMAX S 3000

Page 1: ...Operating Manual and Inspection Book Including Spare Parts List SMART LIFT 2 30 SL HYMAX S 3000 SMART LIFT 2 35 SL HYMAX S 3500 SMART LIFT 2 40 SL HYMAX S 4000...

Page 2: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 2 Version 1 0...

Page 3: ...IFT 2 30 SL HYMAX S 3000 SMART LIFT 2 35 SL HYMAX S 3500 SMART LIFT 2 40 SL HYMAX S 4000 Operating Manual and Inspection Book including spare parts list Serial number Otto Nu baum GmbH Co KG Korker St...

Page 4: ...vehicle 33 5 5 LED display on the operating unit 34 6 Behavior in cases of error 36 6 1 Emergency discharge 37 6 2 Moving onto an obstacle 37 6 3 Triggering the safety mechanism 38 6 4 Manual equaliza...

Page 5: ...is to be followed by all personnel working on the lift This is notably with regards to Section 4 Safety conditions In addition to safety information from the operating manual comply with rules and reg...

Page 6: ...ollowed Maintenance work error removal Comply with pre determined setting maintenance and inspection work and intervals in the operating manual including details for exchanging parts part fittings The...

Page 7: ...ly An on site electrical connection between the lift and the power supply is to be done by a qualified electrician See details in the electrical plan The operating company confirms proper lift set up...

Page 8: ...owing listed people operators were trained to handle and care the lift after it was set up by a trained assembler of the manufacturer or a contract partner specialist As part of the transfer and train...

Page 9: ...s documentation as technical experts and specialists competent people Technical experts are people freelance expert engineers T V specialists that may inspect and assess due to their education and exp...

Page 10: ...see Data sheet After construction and maintenance changes on load carrying parts the lift must be inspected afterwards by a specialist who approves the changes If the set up location is changed the li...

Page 11: ...expert are required before recommissioning Date type of change technical expert signature Name address of technical expert Location date Technical expert signature 2 4 Changing the assembly location...

Page 12: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 12 Version 1 0 2 5 Declarations of conformity...

Page 13: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 13 Version 1 0...

Page 14: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 14 Version 1 0...

Page 15: ...against the drive in direction Lift time Approx 40 s 3 t approx 46 s 3 5 t Approx 48 s 4 t Lowering time Approx 40 s Standard operating voltage 3 N PE 400 V 50 Hz Motor capacity 2 x 1 5 kW Motor speed...

Page 16: ...wards 3 Electronic synchronisation monitoring Secure against asynchronous running of the lift rails to each other 4 Lifting arm block Secures the lifting arm against horizontal movement in a lifted co...

Page 17: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 17 Version 1 0 3 3 Data sheets 3 3 1 Data sheets 2 30 SL...

Page 18: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 18 Version 1 0...

Page 19: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 19 Version 1 0...

Page 20: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 20 Version 1 0 3 3 2 Data sheets 2 35 SL...

Page 21: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 21 Version 1 0...

Page 22: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 22 Version 1 0...

Page 23: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 23 Version 1 0 3 3 3 Data sheets 2 40 SL...

Page 24: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 24 Version 1 0 Concrete thickness min 200 mm Concrete quality C20 25...

Page 25: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 25 Version 1 0 3 4 Electrical plans...

Page 26: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 26 Version 1 0...

Page 27: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 27 Version 1 0...

Page 28: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 28 Version 1 0...

Page 29: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 29 Version 1 0...

Page 30: ...ansfer protocol The proper positioning of the carrier plate below the vehicle is to be checked again after the vehicle has been raised slightly After each set down of the vehicle check the lifting arm...

Page 31: ...A The lift column must be located between the steering wheel and the car door hinges Figure B Drive in the middle of the lift Swivel in the carrier arm and pull out properly to the desired length The...

Page 32: ...the wheels are not blocked interrupt the lifting process and check for proper seating of the carrier plate Afterwards lift the vehicle to the desired working height Ensure secure vehicle placement on...

Page 33: ...ing raised or lowered until both lift rails are at the same height again The permitted control range of the lift is approx 18 mm 5 4 Lowering the vehicle Check that there are no people or objects in t...

Page 34: ...active K1 green LED Motor contactor operator side active UA1 red LED Down off operator side active OA2 red LED Up off opposite side active K2 green LED Motor contactor opposite side active UA2 red LE...

Page 35: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 35 Version 1 0...

Page 36: ...t Check power supply The main switch is not switched on or is defective Check main switch Defective reverse switch Have the reversing switch checked Defective fuse Check fuses Power line interrupted C...

Page 37: ...Emergency discharge procedure Disconnect from power or switch off the main switch and secure against switch on Remove both v belt covers Carefully turn the hexagonal nut at the upper end of the lift...

Page 38: ...nst switch on for all errors and repairs The electrical controls may only be opened by a trained electrician 6 4 Manual equalization of the lifting rails To ensure synchronous running of both lifting...

Page 39: ...or Up Off is turned clockwise the upper holding point is moved downwards and the lift stops earlier in the lifting process If potentiometer 4 for Down Off is turned anti clockwise the lower holding po...

Page 40: ...fulfil or exceed all safety standards of the countries we supply to For example European regulations require a service by qualified experts every 12 months of work of the platform To guarantee the la...

Page 41: ...s brief operating instructions safety stickers and warning information are to be cleaned and exchanged if damaged Daily A Lubricate the lubrication nipple at the upper end of the lift spindle bearing...

Page 42: ...Optical wear measurement Catch bar fixation Safety kit must be integrated see Section 9 1 To check the carrier nut the cover of the lift spindle must be removed There is a carrier nut wear gauge pin...

Page 43: ...e spindle When the spindle can be moved well but is taut with both hands then spindle centring is properly set Before starting other work do the same procedure on the second column Once it has been de...

Page 44: ...performance of the lift This must be avoided If required degrease the lift spindle and slightly oil as described Monthly P Check the tracks and the lift rail equalization parts for wear After cleanin...

Page 45: ...heck the paint Check the powder coating and improve if required Damage by external influences is to be treated immediately after detection If these points are not treated infiltration of deposits of a...

Page 46: ...mental influences Aggressive deposits of all types Permanent humidity due to insufficient ventilation The frequency of lift cleaning depends among other things on the frequency of use of lift handling...

Page 47: ...an now be relaxed or tensioned accordingly Figure 13 Position of the drive belt 1 Riser optional 2 Tensioning elements to readjust the belt tension 3 Grooved pulley 4 Polyflex belt drive v belt 5 Driv...

Page 48: ...The fastening screws are to be placed into the starting position again 7 4 Check exchange the lift nut system Optical wear measurement Catch bar fixation Safety kit must be integrated see Section 9 1...

Page 49: ...the cable After successful lift installation and before first commissioning the operating company must have the lift grounding conductors inspected on site according to IEC regulation 60364 6 61 An i...

Page 50: ...licone sprayed after anchoring Holes for floor anchoring are to be placed through the holes in the base plates Clean the bore holes by blowing them out with air Insert safety anchors into the holes Th...

Page 51: ...ce the cable according to the drawing Figure 23 into the riser and cross pipe of the lift and feed together into the corresponding plug Pay particular attention for safe contacting of the plug connect...

Page 52: ...e baseplate The cables are laid in the shafts located in the columns During assembly of the lift it must be ensured that the cables are not damaged during column set up Feed the cable through the empt...

Page 53: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 53 Version 1 0 Figure 24 Cable path without using riser and cross pipe...

Page 54: ...list confirms seamless operation of the lift on the set up protocol for single safety inspection and releases the lift for use After commissioning please complete the assembly protocol and send to the...

Page 55: ...Component thickness e 0 40 Concrete quality Min C20 25 normal reinforcement 1 Number of anchors Depending on the lift type Torque of the anchors 70 Nm Min concrete thickness when using the above ment...

Page 56: ...diameter mm d 20 20 20 Component thickness mm e f 40 65 65 100 100 140 Concrete quality Min C20 25 normal reinforcement 1 Number of anchors pc Depending on the lift type Torque of the anchors 70 Nm 7...

Page 57: ...m d 25 Drilled part thickness mm e 0 40 Concrete quality Min C20 25 B25 normal reinforcement 1 Number of anchors pc Depending on the lift type Torque of the anchors 115 Nm Min concrete thickness when...

Page 58: ...Component thickness mm e f 40 65 65 100 Concrete quality Min C20 25 normal reinforcement Number of anchors pc depending on the lift type Torque of the anchors 115 Nm 115 Nm Min concrete thickness whe...

Page 59: ...ondation actuel Bohrerdurchmesser diameter of bore Diam tre de l al sage do 15 18 24 Bauteildicke thickness of the lift piece Epaisseur de la pi ce tfix 0 50 0 100 0 100 Anzugsdrehmoment Nm turn ng mo...

Page 60: ...max 17 max 19 23 Anzugsdrehmoment Nm turn ng moment moment d une force Tinst 20 40 80 Gesamtl nge mm Total length Longueur totale l 130 150 200 Gewinde Thread fil M 10 12 16 St ckzahl piece number nom...

Page 61: ...one by a specialist It is recommended to do maintenance at the same time After a change in construction for example changing the load carrying capacity or changing the lifting height and after signifi...

Page 62: ...n Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 62 Version 1 0 Scope of delivery Screw M8 2x Nuts 2x Base plate 2x Guide bar 2x Fixing bracket 2x Safety system SL Lift nut L...

Page 63: ...ting Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 63 Version 1 0 Preparation Ensure there is no load on the lift Allen key wrench 3 mm Unscrew cover p...

Page 64: ...Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 64 Version 1 0 Move the carrier arm upwards then disconnect the lift from mains power or lock the switch or Plug in...

Page 65: ...SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 65 Version 1 0 If required move the latch bar into position with a nail puller Place the guide bar onto the spindle bearing and pus...

Page 66: ...M8 screws Ensure that the guide bar and slot hole are fastened flush the guide bar reaches slightly over the edge 6 mm Visual inspection Then do another safety inspection to ensure that nothing shift...

Page 67: ...que Fastening anchor torque Polyflex belt condition Condition spindle centring function Condition function lifting arm block Condition function lifting arm movement Condition safety plate on MINI MAX...

Page 68: ...e Fastening anchor torque Polyflex belt condition Condition spindle centring function Condition function lifting arm block Condition function lifting arm movement Condition safety plate on MINI MAX Co...

Page 69: ...e Fastening anchor torque Polyflex belt condition Condition spindle centring function Condition function lifting arm block Condition function lifting arm movement Condition safety plate on MINI MAX Co...

Page 70: ...e Fastening anchor torque Polyflex belt condition Condition spindle centring function Condition function lifting arm block Condition function lifting arm movement Condition safety plate on MINI MAX Co...

Page 71: ...e Fastening anchor torque Polyflex belt condition Condition spindle centring function Condition function lifting arm block Condition function lifting arm movement Condition safety plate on MINI MAX Co...

Page 72: ...e Fastening anchor torque Polyflex belt condition Condition spindle centring function Condition function lifting arm block Condition function lifting arm movement Condition safety plate on MINI MAX Co...

Page 73: ...e Fastening anchor torque Polyflex belt condition Condition spindle centring function Condition function lifting arm block Condition function lifting arm movement Condition safety plate on MINI MAX Co...

Page 74: ...e Fastening anchor torque Polyflex belt condition Condition spindle centring function Condition function lifting arm block Condition function lifting arm movement Condition safety plate on MINI MAX Co...

Page 75: ...e Fastening anchor torque Polyflex belt condition Condition spindle centring function Condition function lifting arm block Condition function lifting arm movement Condition safety plate on MINI MAX Co...

Page 76: ...e Fastening anchor torque Polyflex belt condition Condition spindle centring function Condition function lifting arm block Condition function lifting arm movement Condition safety plate on MINI MAX Co...

Page 77: ...e Fastening anchor torque Polyflex belt condition Condition spindle centring function Condition function lifting arm block Condition function lifting arm movement Condition safety plate on MINI MAX Co...

Page 78: ...ening anchor torque Polyflex belt condition Condition spindle centring function Condition function lifting arm block Condition function lifting arm movement Condition safety plate on MINI MAX Conditio...

Page 79: ...pection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 79 Version 1 0 10 Spare parts list Ersatzteilliste Liste des pi ces des rechange Ersatzteilliste Spare parts list Liste...

Page 80: ...the manufacturer Only original parts fall under our warranty conditions We deny every claim to non original parts or damages caused by their use Unqualified repairs to the lift nullifies any claim to...

Page 81: ...er Cadre de tension 225SL25026 225SL25026 225SL25026 225SL25026 Hubmutter komplett Nr 232SL02018 mit Senkkopfschraube lifting nut complete Nr 232SL02018 with hexagon screw Montagehinweis Abstand zwisc...

Page 82: ...ure 9225SL05078 9225SL05078 9225SL05078 9225SL05078 23 Kopfplatte Gegenseite Head plate slave side Semelle derecouverrement 232SL25016 232SL25016 232SL25016 ab SN 289432 450SL05016 232SL25016 ab SN 28...

Page 83: ...schlitten Gegenseite 900mm Hubschlitten Bedienseite 900mm Ziehstange komplett Ziehstange komplett Gleitst ck 35x45x80 Gleitst ck 10x20x46 Lfd Nr 1 2 3 4 5 6 2 40 SL 2 32 SL 2 30 SL 2 28 SL 225SL06153...

Page 84: ...HYMAX S3000 3500 4000 20110015 OPI 84 Version 1 0 Motor Komplett complete 2 30 SL 2 32 SL 2 35 SL 2 40 SL 2 50 SL 2 50 SL II 1 blau blue 232SL01003EL 2 schwarz black 232SL01003LS 3 grau grey 232SL010...

Page 85: ...ng 2 30 SL 2 32 SL 2 35 SL 2 40 SL Bedienung an beiden S ulen 2 30SL 2 32SL 2 35SL 2 40 SL beidseitige Bedienung komplett 232SL03200TG Bedienseite komplett 232SL03200BE Gegenseite komplett 232SL03200G...

Page 86: ...agarmsatz kpl 230SL28200 TG MASSTAB GEWICHT kg Nr Aenderung Datum Name Lfd Nr Name Tragarm kurz komplett 2 Tragarm lang komplett Geg 3 Tragarm lang komplett Bedie 4 Aufnahmeteller 5 Aufnahmeteller Ben...

Page 87: ...GEWICHT kg Nr Aenderung Datum Name Lfd Nr Name Tragarm kurz komplett 2 Tragarm lang Gegen komplett 3 Tragarm lang Bedien kpl 4 Aufnahmeteller 5 Aufnahmeteller 6 Schutzhaube Benennung 232SL08410 225SL0...

Page 88: ...TAB GEWICHT kg Nr Aenderung Datum Name Lfd Nr Name Tragarm kurz komplett 2 Tragarm lang Gegen kpl 3 Tragarm lang Bedien kpl 4 Aufnahmeteller 5 Aufnahmeteller 6 Schutzhaube Benennung 232SL08410 232SL08...

Page 89: ...arm MM lang Bedienseite 4 Tragarm MM lang Gegenseite 5 Aufnahmeteller Benennung 232SL28032 232SL28031 232SL28001 232SL28002 232SLF08870 ET 5 Tragarmbolzen mit Wellenring 10 232POW08016 ET 1 11 Zahnsch...

Page 90: ...rkstoff Halbzeug Massstab 0 500 Gewicht 3 630 kg 3 2 1 9 8 10 10 7 5 4 Lfd Nr Name Fu achse komplett 2 Klinkenschere komplett 3 Tellerachse komplett 4 Aufnahmeteller 5 Tragteller 6 Klinke 7 Hubhebel r...

Page 91: ...Werkstoff Halbzeug Massstab Gewicht kg 2 7 10 10 9 1 8 11 3 4 5 A Lfd Nr Name axle complete 2 ratchet scissor complete 3 axle complete 4 Lifting pad 5 pad 6 ratchet 7 Lever right side 8 ratchet axle B...

Page 92: ...11 MG 232SL08200 MASSTAB GEWICHT kg Nr Aenderung Datum Name Lfd Nr Name Lifting arm short complete 2 Lifting arm long complete 3 Lifting arm long complete 4 Lifting pad 5 Lifting pad Benennung 232SL08...

Page 93: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 93 Version 1 0 2 40 SL Standard Tragarme...

Page 94: ...08431 240SPL08432 240SPL08402 240SPL08401 10 232POW08016 ET 1 11 232NSTL08013 ET A B Seite 13 page 13 Seite 12 page 12 12 240SPL08468 7 240SPL08339 8 240SL08061 Tragarm MM kurz Bedienseite Tragarm MM...

Page 95: ...SL 2 30 SL 2 30 SL MB 2 32 SL 2 35 SL 2 40 SL 1 2 Komplett 228SL11000 Komplett 225SL51000 Komplett 230SL51100 Komplett 232SL11000 Komplett 240SL11000 1 228SL11003 225SL51003 230SL51103 232SL11003 240...

Page 96: ...on 1 0 2 50 SL Ersatzteilliste Nr Aenderung Datum Name Urspr Ersatz fuer Ersatz durch Zeichnungsnummer von Blatt Benennung 250 SL II Norm Gepr Bearb 04 11 11 MG Datum Name Masse ohne Toleranzangaben W...

Page 97: ...SL09021 15 Lager bearing 225SL25031M 16 Kopfplatte Gegenseite Head plate slave side 250SL02353 17 DU Lager sliding bearing 970065 18 Keilriemenscheibe v belt pulley 250SL02010 19 Polyflexriemen V belt...

Page 98: ...03000TG without CE Stop valid since 04 06 Steuerung Bedienteil 250SL03600TG mit CE Stop g ltig ab 04 06 Control unit 250SL03600TG with CE Stop valid since 04 06 Sch tz up contactor 990842 Sch tz up co...

Page 99: ...20110015 OPI 99 Version 1 0 CE Stop berbr ckungstaster bestehend aus 990130 990142 990133 991045 gr nes Tastenschild Hauptschalter main switch 990018 Digisound loud speaker 990331 Sicherung fuse 630mA...

Page 100: ...0110015 OPI 100 Version 1 0 Gummiteller 901103031 Rubber pad Kopfschutz 250HDL28028 Head protection Spindelf hrung komplett Spindle guiding 232SL62011 Schlauchschelle clamp Filz felt 2 50 SL Schrauben...

Page 101: ...set Schweiz Switzerland 225SL05091CH Bedienseite 225SL05092CH Gegenseite 2 Energieset Energy set 225SL05092MB 3 Energieset Energy set mit Betriebsstundenz hler with elapsed time indicator 225SL05091M...

Page 102: ...L26083 ET Arretierung komplett seit since 02 02 2014 6 250SL06722 ET Roll 118x21 complete 7 9988D055X068X0 50PS Passscheibe 8 250SL06724 Sicherungsscheibe 9 250SL26003 Hubschlitten 8 1 5 9 7 6 11 250S...

Page 103: ...Arretierung rechts komplett 17 240TSAPH08072 Bolzen vorne 18 240TSAPH08485 Bolzensicherung 24 970186 Verschlussstopfen Nr Aenderung Datum Name Urspr Ersatz fuer Ersatz durch Zeichnungsnummer 250SL2850...

Page 104: ...8443 Schiebest Schwt 2 240TSAPH28023 Tragstueck 1 mitte Schwt 3 250SL28503 Tragstueck Schwt 4 970020 Schmiernippel 5 99021 A6_4 Scheibe 10 240TSAPH08047 ET Flach 12 9912 M8X50 Zylinderschraube 14 240T...

Page 105: ...tt Benennung Tragarm 1 komplett Norm Gepr Bearb 04 11 11 MG Datum Name Masse ohne Toleranzangaben Werkstoff Halbzeug 860 1850 mm 5 0 to Massstab Gewicht kg A B 3 4 2 1 Lfd Nr Zeichnungs Nr Benennung 1...

Page 106: ...tt Benennung Tragarm 2 komplett Norm Gepr Bearb 04 11 11 MG Datum Name Masse ohne Toleranzangaben Werkstoff Halbzeug 860 1850 mm 5 0 to Massstab Gewicht kg A B 1 4 2 3 Lfd Nr Zeichnungs Nr Benennung 1...

Page 107: ...Operating Manual and Inspection Book SMARTLIFT2 30 SL 2 35 SL 2 40 SL HYMAX S3000 3500 4000 20110015 OPI 107 Version 1 0...

Page 108: ...Kehl Bodersweier www nussbaum group de e Mail info nussbaum group de Service Hotline Germany 0800 5 288 911 Service Hotline International 49 180 15 288 911 20110015 SMART LIFT 2 30 SL 2 35 SL 2 40 SL...

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