Athena 1090 EVO Translation Of Original Instructions Download Page 66 | Manualshive

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Athena 1090 EVO Translation Of Original Instructions Download Page 66

66

1.

Maximum system pressure valve : set to 210 bar

2.

Maximum system pressure valve : set to 210 bar

3.

Maximum lifting pressure valve : set to 160 bar

Warning: modifications to the positions of the maximum pressure valves without
authorization from ALMAC S.r.l. will void the warranty and any claims made by
the customer.

3.5.2

Hydraulic block safety devices

The hydraulic block features three solenoid valves with possible manual by-pass.
These solenoid valves, indicated with 1-2-3, are part of the safety system of the
machine and

must never be operated manually

.

WARNING: If valve 3 is not in the fully activated position by pressing and

turning clockwise (you will hear a click) and valves 1-2 are unscrewed and

locked with a seal, the safety of the machine is compromised and the

platform may overturn.

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Summary of Contents for 1090 EVO

Page 1: ...ENA 1090 EVO Translationoforiginalinstructions Prior to commissioning the machine read carefully this Use and Maintenance Manual Note table of contents at the end of the manual Edition Date 01 15 03 2...

Page 2: ...Athena 1090 EVO Note Some of the photos and illustrations may not refer specifically to the version of the machine in your possession but provide indications concerning the purpose for which they hav...

Page 3: ...the technical and safety specifications of the machine to which the manual refers The manufacturer declines all liability for direct or indirect damage to persons things or animals deriving from use o...

Page 4: ...UP B All types of mobile elevating work platforms other than Group A mobile elevating work platforms where the vertical projection of the centre of the platform area in all platform configurations at...

Page 5: ...RE ELEVATING BATTERY VOLTAGE MAX ALLOWABLE INCLINATION OF CHASSIS THIS MACHINE COMPLIES WITH STATE DESIGN REGISTRATION NUMBERS NSW VIC SA QLD Designed and Manufactured by Distributed by Almac s r l AS...

Page 6: ...g work platform can have during operation and transport Dismantle only for special transport situations before commissioning the machine must be reconfigured by skilled and authorised personnel accord...

Page 7: ...7...

Page 8: ...61 Min height of floor surface Narrow track D3 mt 1 77 Minimum height Narrow track D4 mt 2 94 Minimum height transport only Widened track railings closed D5 mt 2 09 Minimum height transport only Narr...

Page 9: ...um speed with platform lifted km h 0 4 Overall weight kg 2850 Max wind force m s 12 5 Starter battery voltage and capacity V Ah 12 50 Weight of starter battery kg 15 Sound power LwA dBA 104 Sound leve...

Page 10: ...10 Maximum transport height allowed manual levelling and the adjustment of the travel speed is allowed...

Page 11: ...ment Optional equipment Proportional electrohydraulic controls Electrical engine 230 V 50 Hz Internal combustion engine KUBOTA Z602 Sine wave inverter 1000W Automatic accelerator Cable remote control...

Page 12: ...oil 3 Lt Fuel tank capacity 30 Lt Engine specifications Electrical Dry weight 14 kg Installed power 2 2 kW Torque 10 2 Nm Rpm 1400 Power supply 230 V 50 Hz IEC Size 90 1 7 CE Declaration of Conformit...

Page 13: ...tomer is up to date with the payments The Customer will not be entitled to work under guarantee unless he consigns the equipment for repair within 30 days from the date of the first complaint to be ma...

Page 14: ...ated on the identification plate attached to the machine 1 10 Use of the manual Note Keep this manual in an accessible place known to all users operators and maintenance workers Note This manual must...

Page 15: ...ft personnel and equipment to perform the following jobs professional gardening and general work installation of systems and equipment cleaning painting and paint removal The maximum allowed capacity...

Page 16: ...N to use the machine to tow other equipment or vehicles Warning the machine is designed to be driven around within public or private areas It is not designed for road circulation Warning The machine I...

Page 17: ...EMERGENCY use or MAINTENANCE by qualified personnel The push button panel is of the removable type and can only be used by the operator to control the platform exclusively in transport position 1 11 3...

Page 18: ...t Industrial Accidents INAIL for the purpose of registering the platform Once the platform has been registered ROUTINE INSPECTIONS must begin The FIRST of these is performed by INAIL within 45 days si...

Page 19: ...s induced by use of alcohol or drugs psychological equilibrium absence of depression or stress Operators who use the machine for professional purposes must undergo health surveillance as required by L...

Page 20: ...RACKS THAT OPEN UP TO EMPTY SPACES EN THE OPERATOR IS PROHIBITED TO MOVE BETWEEN THE BASKET AND A STRUCTURE OUTSIDE THE MACHINE MACHINE STABILITY COULD BE JEOPARDISED PERSONNEL AND THE EQUIPMENT MUST...

Page 21: ...inclination of the ground Front inclination of the ground The maximum front inclination of the ground to stay safe is 25 There is no electronic control for this condition which is at the discretion of...

Page 22: ...22...

Page 23: ...23...

Page 24: ...tute this Manual which is the only reference document containing complete information Comply with the indications on the sign plates Failure to comply with these indications may result in serious inju...

Page 25: ...o the upper and lower limbs due to moving parts Do not insert your hands or feet into openings that could move and cut or between moving parts Forbidden Means that it is forbidden to use water at high...

Page 26: ...ar before getting on the M E W P THE OPERATOR MUST NOT MOVE BETWEEN THE WORK PLATFORM AND A STRUCTURE OUTSIDE THE MACHINE THE MACHINE MAY BECOME UNSTABLE THE PERSONNEL AND THE EQUIPMENT MUST ENTER AND...

Page 27: ...loaded onto the vehicle in two different ways 1 Using chutes and the platform driving controls after having fully LOWERED the platform the operator can operate the machine by following the instructio...

Page 28: ...osition the operator can move the machine directly from the ground using the portable push button panel 2 Lifting the platform using a CE certified beam not included and using hooks and steel steel ro...

Page 29: ...olded Note Once the machine has been loaded onto the vehicle it must be fastened in place using belts connect them to the special red eye bolts Note Make sure that the platform is FULLY LOWERED before...

Page 30: ...tly in place with their washers Make sure that all the pins are in place and correctly secured Check that the steel structure is not deformed Make sure there are no cracks in the welds damage or abnor...

Page 31: ...he wind speed exceeds 12 5 m s Use the MEWP only within the allowed temperature range It is forbidden to get on or off the MEWP when the platform is raised It is forbidden to load or unload objects fr...

Page 32: ...kerbs rocks or appreciable differences in level 10 cm when driving the machine In this case always proceed perpendicularly to the obstacles If you must drive up a slope do not change direction when th...

Page 33: ...is lowered Warning for inclined floors pay warning to the correct LEVELLING direction Avoid inclining the platform beyond what is necessary towards the lower side of the platform Warning manual level...

Page 34: ...34 NO ICE NO SAND NO DUST OR SMOOTH SURFACES Warning during movement with ELECTRICAL POWER be careful of the connection cable in order to avoid dangerously crushing the cable itself...

Page 35: ...orm in the transport configuration place the machine with the frame tilted with respect to the horizontal by a value greater than 0 5 on the lateral Operate the platform lifting control make sure that...

Page 36: ...e only at reduced speed light indicator 2 flashing Also make sure that at greater heights the light indicator 2 turns off and that it is not allowed to move Check that with the platform lifted higher...

Page 37: ...e MEWP unattended without having first stopped the engine and removed the keys from the control panel to prevent the machine from being used by unauthorized persons 2 12 Safety regulations during main...

Page 38: ...e the platform is completely blocked If the work platform must be raised for maintenance purposes the platform and lifting structure must be prevented from accidentally lowering To do this there is a...

Page 39: ...ed Do not use petrol solvents or other flammable liquids as detergents Always use authorized non flammable and non toxic commercial products Do not use open flames for lighting purposes when performin...

Page 40: ...tely prevent falling from a height The safety device consists of a full body harness 1 complying with UNI EN 361 with front or rear coupling equipped with retaining or adjustable lanyard 2 for EN 358...

Page 41: ...ce is not to be considered a fall protection system it is only used to prevent the fall PERSONAL PROTECTION EQUIPMENT Body protection required Protective gloves required Safety shoes required Hearing...

Page 42: ...TION OF THE MACHINE 3 1 Structure of the equipment This section describes the main components of the machine and their functions 3 1 1 Work platform assembly 3 1 2 Scissor assembly 3 1 2 Tank and chas...

Page 43: ...Control push button panel console 2 Control console emergency button 3 Glove box 4 Extensible work platform 5 Spirit level 6 Socket on work platform 7 Device for the extension of the work platform 8 D...

Page 44: ...44 3 1 2 Scissor assembly 9 Lifting cylinder 10 Lifting cylinder shut off valve 11 Pressure transducer for load control 12 Scissor angle sensor 9 10 11...

Page 45: ...45 3 1 3 Tank assembly 13 Ladder to access the platform 14 Main hydraulic unit 15 Main differential panel 16 Ground control panel 17 Flashing light 18 Ground control panel emergency button...

Page 46: ...46 19 ECU electronic control unit 20 Battery disconnect switch 21 Emergency descent device 22 Hydraulic oil tank 23 Discharge filter 24 Intake filters in the tank 23 24...

Page 47: ...l tank refill cap 26 Visual hydraulic oil level 27 Lifting cylinder double capacity valve 28 Booster for management of third travel speed 29 Combustion engine starter battery 30 Electrical engine 25 2...

Page 48: ...nverter if present 32 Inverter differential panel if present 33 Frame angle sensor 34 Proactive levelling angle sensor 35 Proactive levelling safety valves 36 Proactive levelling limit switch 31 33 34...

Page 49: ...49 37 Combustion engine 38 Fuel tank 39 Bi levelling chassis 37 38...

Page 50: ...a mobile control push button panel console which allows for normal operation on the work platform The console can be located in the dedicated metal support attached to the railing of the platform or r...

Page 51: ...panel can also be disconnected from the spiral cable by unscrewing the ferrule indicated with A Warning Do not touch ferrule B if ferrule B is turned the wires inside the connector will be damaged The...

Page 52: ...52 Warning For all operations that required lifting the work platform above the transport height the console and the operator must be inside the platform itself...

Page 53: ...xceed the maximum allowed transit height Lateral inclination 3 Longitudinal inclination 3 ON If the platform exceeds the maximum allowed transit height Lateral inclination 0 5 Longitudinal inclination...

Page 54: ...ndard operation with internal combustion engine On the work platform the 230V outlet is not powered unless the plug under the ladder has been connected to an external power source ELECTRICAL ENGINE po...

Page 55: ...ion High speed for all movements Dynamic levelling ON 10 LH joystick Left track FORWARD REVERSE travel control 11 RH joystick Right track FORWARD REVERSE travel control 12 Selector switch Left levelli...

Page 56: ...oved from its housing on the work platform have it firmly secured to the operator s body using a shoulder strap to avoid incorrect manoeuvres During this operation be careful not to come into contact...

Page 57: ...authorized use by a key that is used to activate the 3 way switch Warning The key must always be available to the recovery operator or the person in charge of the operations from the ground The Involu...

Page 58: ...urn off the engine move the selector to the OFF position 21 Emergency Button EMERGENCY STOP 22 Key selector MACHINE ON OFF SELECT CONTROL STATION CENTRAL position Machine off LH position operator on t...

Page 59: ...compartment which can be opened by hand It contains This Use and Maintenance Manual The spare parts catalogue Wiring diagrams Hydraulic diagrams Declaration of conformity Engine manual Personal objec...

Page 60: ...TION OF ANY OF THE COMPONENTS OF THE ELECTRICAL AND HYDRAULIC SYSTEM The platform comprises a complete set of safety devices 3 4 1 Main frame inclination control device On the machine Frame there is a...

Page 61: ...in parallel to the limit switch that controls that the platform is at a height lower than the transport height the 12V output signal is interrupted if the platform is lifted above the transport heigh...

Page 62: ...control unit which generates an alarm if a fault is detected If the limit switch malfunctions the Proactive levelling function is disabled If the relays malfunction bonding the entire operation of th...

Page 63: ...wo separate sensors and the Y inclination axis of the scissor frame is monitored longitudinal The signals of the two sensors are constantly compared with each other to assess their consistency The val...

Page 64: ...tem able to detect whether the load on the work platform exceeds the nominal load by 20 If an overload condition is detected at any height above the transport height all the movements of the work plat...

Page 65: ...f the various components These valves need no adjustments since they are calibrated by ALMAC S r l when the machine is tested The diagram below illustrates the integrated power pack and the position o...

Page 66: ...e by the customer 3 5 2 Hydraulic block safety devices The hydraulic block features three solenoid valves with possible manual by pass These solenoid valves indicated with 1 2 3 are part of the safety...

Page 67: ...lifting cylinder of the work platform features a one way valve normally closed 1 electrically DRIVEN and connected directly to the cylinder which prevents the uncontrolled descent of the work platfor...

Page 68: ...or connections 2 Fill and bleed the hydraulic circuit 3 Lift the platform to its maximum height If the hydraulic hoses that supply the track chassis levelling cylinders malfunction and suddenly chang...

Page 69: ...n 3 or if the platform is below the transport height The system that controls the power supply is separated from the main one and connected to an angle sensor and dedicated limit switch These valves a...

Page 70: ...over voltage and differential circuit breaker dispersions 1 To access the device it is necessary to unscrew the dedicated knobs on the cover itself removing the transparent protection panel 2 and ope...

Page 71: ...the outlet on the work platform and the machine frame Sentinel 2 Trip coil triggered in the event of an alarm from the sentinel 3 Circuit breaker 4 Auxiliary contact for insulation failure alarm an a...

Page 72: ...the 12v electric line coming from the battery supplying the various users It is recommended to operate this device at the end of the work day to prevent draining the batteries Near the access ladder...

Page 73: ...are constantly compared with the X values of the sensors attached to the frame By measuring their difference it is possible to determine the relative position of the connecting rod with respect to the...

Page 74: ...ssed with the utmost care and at the same time as each other There are no acceptable values for one factor that can exclude the risk of slipping if the other factor is extremely unfavourable Ground th...

Page 75: ...work platform only after making sure both visually and by moving inside the work platform that all 4 ends of the tracks rest on the ground Avoid the following situation for both tracks The ring gear o...

Page 76: ...7 28 21 60 4 8 6 0 Leaves and small twigs in constant motion Wind extends flags 4 Moderate breeze 24 12 28 80 6 7 8 0 Wind raises dust and leaves Branches are moved 3 Almost strong breeze 29 36 5 Fres...

Page 77: ...form completely LOWERED To make it easier for the operator to access the platform it is advisable to use the Easy Access function To take position at the controls use the ladder 1 provided until reach...

Page 78: ...78...

Page 79: ...this way the machine will automatically widen the tracks and tilt backwards see below 4 1 4 Work platform extension The work platform is provided with a driven mechanism that enables to further exten...

Page 80: ...80...

Page 81: ...81 Warning while descending from the working position pay warning to possible obstacles beneath the work platform to prevent the platform from overturning or being damaged...

Page 82: ...ly Top up the fuel by means of the dedicated filler cap 3 o The minimum recommended cetane number of the fuel is 45 It is preferable to have a cetane number higher than 50 especially for ambient tempe...

Page 83: ...l of the engine 4 1 7 Folding the railings The platform is provided with folding railings which facilitate the transport and the passage inside vehicles To perform the folding unlock the pins located...

Page 84: ...able work platform Fold the railing according to the figure 5 Open the access gate according to the picture 6 Unlock the fastenings of the RH railing of the work platform Fold the railing according to...

Page 85: ...the T lock Unlocking the railing fastenings To unlock the railing fastenings it is necessary to 1 Turn the safety catch A of the locking pin B and then pull it from its seat 2 Remove the safety screw...

Page 86: ...put all the railings back in the vertical position and secure them as shown in the figure 4 2 Machine operation 4 2 1 Starting the internal combustion engine To start the internal combustion engine an...

Page 87: ...rm is disabled Then the control unit will begin to check the safety systems On the console the lights 1 2 3 4 will turn on together with a beeping sound The lights will flash Once the check is complet...

Page 88: ...e electrical engine and thus the related hydraulic pumps first connect a sufficiently long cable with three pole socket that complies with European standard IEC 309 see photo below to the socket locat...

Page 89: ...ngine and thus the hydraulic pumps use the ignition key placed on the ground controls this part is the same as described in the paragraph Starting the internal combustion engine Once this phase is com...

Page 90: ...The translation comply with the maximum safety speed allowed by the technical regulations in force point 5 3 1 11 UNI EN280 2015 The platform is fitted with a tracked chassis with dual speed gear moto...

Page 91: ...llowed up to a maximum height of 4 5 m platform floor proactive levelling active but at the limit of the maximum height allowed Off travel not allowed WARNING If you must drive up a slope do not chang...

Page 92: ...et ground Snowy and or icy ground Dry asphalt but covered with sand gravel or other aggregates Warning slipping hazard 4 2 4 1 Standard travel mode With selector 8 on the central position DRIVE MODALI...

Page 93: ...of the platform especially when operating on cultivated or grassy terrain so that the tracks do not rip the cultivation during the manoeuvre In fact the activated function controls in addition to the...

Page 94: ...is allows to have the correct power for the platform to climb up slopes and for the machine to be loaded onto vehicles 4 2 4 3 2 Hare In this particular travel mode as well as having the internal comb...

Page 95: ...When the joystick is released the machine will not stop immediately bit there is a deceleration ramp The space travelled before it stops can even be of 50 cm Warning When the joystick is released the...

Page 96: ...work platform to operate within the maximum inclination allowed thus allowing to keep the work platform always horizontal with respect to the ground within a range of 0 5 both longitudinally longitudi...

Page 97: ...the horizontal Once levelled if the position of the selector is maintained the upward movement of the work platform will be activated 4 2 5 2 Levelling in the transport configuration operating the man...

Page 98: ...ss accurate than automatic levelling 4 2 5 3 Dynamic Levelling during travel Note dynamic levelling can be activated only with the platform completely lowered Thanks to this system the platform while...

Page 99: ...with the platform not in the transport position another safety ring both electric and hydraulic has been added The levelling speeds are significantly reduced compared to those with the machine in the...

Page 100: ...ngle with respect to frame 23 If indicator light 1 is off it means that the inclination is less than 0 5 If indicator light 1 is flashing it means that the inclination is greater than 0 5 and less tha...

Page 101: ...platform is inclined by an angle between 0 5 and 1 the system will level the platform By operating the work platform up control In the case of an exceptional event ground subsidence falling from a st...

Page 102: ...allowed Allowed after levelling 1 3 Higher than the transport height but lower that the maximum travel height Not allowed Proactive levelling allowed Allowed after levelling 3 Higher than the transpo...

Page 103: ...ombustion engine off but the electrical panel ON During the downward movement the ANTI CRUSHING function is activated to prevent accidents to the operators on the ground near the machine 4 2 7 Manual...

Page 104: ...alarms that may occur If there are no alarms present the display will show the hours of work with the electrical engine and with the internal combustion engine d hours of operation with diesel engine...

Page 105: ...alarms caused by malfunctions that appear intermittently the service symbol will appear on the display The control unit can store up to 16 alarms which are shown by pressing the right button of the h...

Page 106: ...from the scissor angle sensor 2 72 No signal from the pressure transducer 2 10 No signal from the console 50 Right connecting rod angle sensor redundancy error 80 Left connecting rod angle sensor redu...

Page 107: ...latform UP or DOWN 15 lever under normal working conditions stops the relative movement Disabling and restoring the platform have to occur as follows Shut down the platform according to the indication...

Page 108: ...or situations in which all machine movements must be stopped the operator can IMMEDIATELY STOP all the machine functions by pressing the MUSHROOM SHAPED button on the push button or the emergency but...

Page 109: ...or on the ground remember that at least one operator must be present at ground level to ensure the platform is used in safe conditions must pull the hydraulic valve control installed on the lifting cy...

Page 110: ...be possible to perform then movements of the machine directly from the hydraulic block To perform the movements it is necessary to release by turning it counter clockwise safety valve 3 and tighten b...

Page 111: ...main maintenance interventions and the frequencies with which they must be carried out are given in the chart below 6 1 1 Ordinary maintenance schedule table The checks and maintenance operations must...

Page 112: ...er X X Clean the engine air filter X X Replace engine air filter X Track inspection and tensioning X X Check the condition of the tracks X X Check the runners for wear X Check the tightening of nuts a...

Page 113: ...platform When checking machine operation from the work platform the required movements must be performed as near to the ground as possible Note Use of spurious spare parts or parts that have not been...

Page 114: ...engine ignition battery is With the platform in the transport configuration place the machine with the frame tilted with respect to the horizontal by a value greater than 0 5 on the lateral Operate th...

Page 115: ...ds 1 Release the travel control when this control is operated again or when the lifting control is operated the system must bring the frame back to the horizontal position automatically After the leve...

Page 116: ...116 Make sure that the platform extension can move freely and that the pedal blocks it safely Make sure that the folding railings are correctly positioned and secured...

Page 117: ...Ma torque Resistance class in accordance with DIN ISO 898 8 8 Yielding point Rp 0 2 N mm 640 for M16 660 for M16 Metric thread ISO Cross section of the powered zone Cross section of the thread Clampin...

Page 118: ...on of the frame Status of the bi levelling structure and of the tracked chassis In particular check if there is any rust in the structure Status of the rubber tracks Oil leaks Pins and their stop devi...

Page 119: ...vironments etc The surfaces to be greased are those in contact with the runners both in the frame and under the work platform see figures below Remove all dirt from the parts before greasing Use greas...

Page 120: ...indicated in the general chart and as specified for the runners The surfaces to be greased are those in contact with the wheels both in the fixed part of the platform and in the extension see figures...

Page 121: ...level is checked by means of a level indicator located directly on the tank The correct oil level must be checked with the machine in the configuration indicated in the following pictures Machine wit...

Page 122: ...122 In this configuration the oil level must be as shown in the figure below A 60mm...

Page 123: ...used oil in a suitable vessel and dispose of it in the proper way 2 Empty then tank by means of the dedicated cap placed under the tank 1 or use a manual 2 or electric 3 pump making use of the filler...

Page 124: ...ure outlets supplied 4 and 5 Checking the general maximum pressure valves of the system 1 and 3 The pressure gauges relating to these valves are those connected to the outlets 4 and 5 a Start the inte...

Page 125: ...MAC Srl and should not require further adjustment unless the hydraulic circuit is replaced the actual pressure relief valve is replaced In these cases the valve must be calibrated by SPECIALIZED PERSO...

Page 126: ...ed always comply with the instructions supplied with it 6 2 9 2 Maintenance The batteries chosen by ALMAC S r l and installed on all models are of the maintenance free type These batteries feature con...

Page 127: ...ery is charged Connect the battery charger to an electric power supply that conforms to the following specifications Voltage 230 v 10 Frequency 50 Hz Grounding line working and equipped with a differe...

Page 128: ...eaker Use an extension power cord with an appropriate section depending on its length 6 2 9 3 3 Charging method No 3 using the internal combustion engine With the internal combustion engine running th...

Page 129: ...discharge filters of the hydraulic circuit at the frequencies indicated in the general chart The hydraulic oil tank features 2 or 4 suction filters inside the tank 1 1 discharge filter in the top part...

Page 130: ...chine to its normal operating conditions 7 Seal the lid with sealing paste 8 Fill the hydraulic oil reservoir with oil and check the level 6 2 10 2 Replacement of return filter To replace the discharg...

Page 131: ...place a vessel underneath so that the oil drains into it ONLY USE GENUINE SPARE PARTS when replacing the filters Contact the ALMAC technical assistance service Do not reuse used oil Do not dispose of...

Page 132: ...zontal by a value greater than 0 5 on the longitudinal Operate the platform lifting control make sure that the system automatically brings the frame to the horizontal position With the platform in the...

Page 133: ...be greater than 50mm Further movements downwards are possible only after a 3s delay at reduced speed Check the operation of the travel function with the platform lifted this test is performed by lift...

Page 134: ...ightly greater than 3 on the lateral Keep pressed by inserting a wedge the limit switch shown in the figure below Try to perform the manual levelling operations make sure that they are all disabled Re...

Page 135: ...ltage 230 v 10 Frequency 50 Hz Grounding line working and equipped with a differential circuit breaker Use an extension power cord with an appropriate section depending on its length Press the button...

Page 136: ...the outlet on the work platform At this point it is necessary to simulate a dispersion by making a bridge with a cable between the outlet on the work platform and a grounding point of the machine This...

Page 137: ...al chart Near the access ladder indicated with special stickers there is a control lever which when pulled allows the platform to lower in any condition i e With the combustion engine off When the ele...

Page 138: ...valves and try to perform manual levelling operations with the machine in the transport position All the movements must be prevented and the maximum pressure relief valves of the hydraulic block will...

Page 139: ...hine as indicated in the figure chassis completely raised and platform extended 2 Place 300Kg as shown in the figure 3 Perform the procedure with the remote controller running time 90 minutes 4 Make s...

Page 140: ...machine remains in the position where it was left and that there were no movements due to oil leaking from the valves because of a malfunction or impurities trapped in the cursor Warning if the test h...

Page 141: ...141 6 2 19 Procedure with remote controller for checking the seal of the cylinder balancing valves Warning this operation must be performed only by qualified technicians trained by Almac Srl...

Page 142: ...times selector 12 forward 5 The procedure that open the valves SV 4 5 6 7 begin the valves are energized for 90 minutes an a count down will be shown on the hour meter from 90 to 0 6 At the beginning...

Page 143: ...143 6 2 20 Maintenance of the engine Below are general instructions for the correct maintenance of the engine In any case always consult the use and maintenance manual of the engine...

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Page 153: ...st be of approximately 2 cm If the track sags and becomes too noisy as it moves it must be tightened as described below 1 Remove the guards 1 2 For proper track tension use a tensioning kit 2 not incl...

Page 154: ...them when the tread is equal to or less than 10 mm The tracks must be changed even before they reach this limit if they are cuts or tears are noted Tracks must only be replaced by specialized properly...

Page 155: ...le WARNING USE PERSONAL PROTECTIVE DEVICES Replacing the track The track must be replaced when 10 mm of tread is left or even earlier if there are any cuts Proceed as follows 1 Do not lift the machine...

Page 156: ...156 6 Using the nut supplied point A 7 Move the front wheel back by pressing on the track with your foot...

Page 157: ...check the technical data sheet for the correct pressure expressed in bar 6 2 24 Track reduction gear oil level inspection Check the level of the oil in the track reduction gears at the frequencies gi...

Page 158: ...rrect maintenance 7 2 Decommissioning and demolition Once the machine has reached the end of its technical and operational life it must be subjected to a detailed and complete inspection review by the...

Page 159: ...safety footwear gloves goggles and face mask if necessary in accordance with the accident prevention laws in force Disconnect the machine from all power sources Check and if necessary relieve the pres...

Page 160: ...erable amount of energy It is therefore necessary to always protect the terminals to prevent short circuits Dispose of the batteries in compliance with local laws and regulations contact your nearest...

Page 161: ...161 8 ATTACHMENTS 8 1 Declaration of conformity...

Page 162: ...rpose of this Register is to record events concerning the life of the machine in detail Mandatory routine inspections INAIL ASL authorized bodies Maintenance and obligatory inspections to check the in...

Page 163: ...163 MANDATORY ROUTINE INSPECTIONS Date Observations Seal Signature...

Page 164: ...but should be made at least once a year when other operations are performed Type of inspection Description Visual and structural inspection Check the integrity of the anchors supports carpentry weldin...

Page 165: ...tration is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Grease the runners and wheels Date Observations Signature 1st year 2...

Page 166: ...operation as indicated in the table in Chapter 6 Daily registration is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Hydrauli...

Page 167: ...year 7th year 8th year 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Hydraulic filter replacement Date Observations Signature...

Page 168: ...ar 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Check the operation of the Proactive levelling angle sensor Date Observation...

Page 169: ...r 9th year 10th year NOTE frequency of the operation as indicated in the table in Chapter 6 Type of inspection Description Check the operation of the electrical insulation monitoring device sentinel i...

Page 170: ...f the operation as indicated in the table in Chapter 6 Type of inspection Description Engine oil inspection Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8...

Page 171: ...as indicated in the table in Chapter 6 Type of inspection Description Track inspection and tensioning Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th yea...

Page 172: ...on as indicated in the table in Chapter 6 Type of inspection Description Track reduction gear oil level inspection Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th...

Page 173: ...the table in Chapter 6 Registration every six months is not necessary but should be made at least once a year when other operations are performed Type of inspection Description Check the Proactive le...

Page 174: ...cing valves Make sure that parking brake functions correctly when machine stops Date Observations Signature 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year N...

Page 175: ...n of fault Solution Spare parts used Description Code qty Serious faults Date Description of fault Solution Spare parts used Description Code qty Serious faults Date Description of fault Solution Spar...

Page 176: ...istics and that variations if any have been recorded in the register Seller s business name Seller Purchaser Copy to send to ALMAC SRL on ownership of the MEWP serial no year of manufacture was transf...

Page 177: ...177 8 4 Hydraulic diagram See attachment 8 5 Wiring diagram See attachment...

Page 178: ..._____ 15 1 11 1 Intended use __________________________________________________________ 15 1 11 2 Improper uses_________________________________________________________ 17 1 11 3 Cases that relieve th...

Page 179: ..._________ 61 3 4 3 Work platform height control device _______________________________________ 63 3 4 4 Load limiting device______________________________________________________ 64 3 5 HYDRAULIC SYST...

Page 180: ...ement of the work platform 97 4 2 5 2 Levelling in the transport configuration operating the manual controls ___________ 97 4 2 5 3 Dynamic Levelling during travel ____________________________________...

Page 181: ...lters replacement _________________________________________________ 129 6 2 10 2 Replacement of return filter ________________________________________________ 130 6 2 11 Checking the operation of the...

Page 182: ...___________ 161 8 2 REPORT REGISTER ____________________________________________________________ 162 8 3 PROPERTY TRANSFERS _________________________________________________________ 176 8 4 HYDRAULIC...

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