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ASG OM Series, Manual

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ASG OM Series Manual Download Page 16

ASG, Division of Jergens, Inc.  

15700

 S. Waterloo Road | Cleveland, OH 44110-3898 | Phone: (888) 486-6163 | Fax: (216) 481-4519 | Email: [email protected] | Web: www.asg-jergens.com

16

Part Adjustments and Replacement

Replacing the Rail Assembly

Turn OFF the power switch before starting replacement and adjustment.
Before replacing, remove all the screws from the hopper, the rail, and the 
escape.

The rail assembly of this machine can be easily replaced. If there is any dirt or flaw on 
the rail that prevents a smooth operation, we recommend cleaning or replacing the 
rail. Use the passing plate, escape, and rail assembly that correspond to the diameter 
of the screws to be used.
1.  Remove the bottom front cover.
2.  Loosen the escape assembly screws and pull out the escape assembly. Insert the 

accompanying allen wrench into the left hole on the front top cover and loosen 
the rail screw.

3.  Pull out the rail assembly and replace it with a compatible rail.
Reassemble. After replacing the rail, adjustments are required. Fix the rail so that it 
does not contact the escape and make sure that screws won’t fall into the clearance 
between the escape and rail.

!

Summary of Contents for OM Series

Page 1: ...rranty 33 Overview Thank you very much for selecting the OM Series Automatic Screw Feeder This machine can line up screws Type M2 M6 and supplies them one by one to help the efficiency of screw fastening work Different sizes of screws can be used by changing the rail and parts of the escaper assembly It can be used wherever there is a power source for an AC adapter Note Only steel screws may be us...

Page 2: ...ndicating Type of Danger and Preventative Measures Prohibited operation Never do this Do not disassemble modify or repair Do not touch with wet hands This indicates to stop operations Unplug power supply from wall outlet General caution Warning Do not disassemble the AC adapter as there is a risk of electric shock fire or malfunction Do not damage alter or change the power cord Do not place heavy ...

Page 3: ...sk of fire or electric shock Contact ASG for additional information When performing maintenance changing parts or when you sense an abnormality in the machine turn the power off and unplug the AC adapter from the wall outlet Use only the AC adapter supplied with this machine otherwise it may result in a fire or electric shock Do not install this machine in an unstable location otherwise it may fal...

Page 4: ...to the cord or cause a fire or electric shock Turn off the machine and unplug the AC adapter from the wall outlet when not in use Do not operate the machine with tension on the AC adapter cord Keep the cord loose and untangled Do not bend alter or damage the rail Do not apply any oil It is recommended that the user clean the rail periodically Do not use any screw that is out of the specified range...

Page 5: ...ASG Division of Jergens Inc 15700 S Waterloo Road Cleveland OH 44110 3898 Phone 888 486 6163 Fax 216 481 4519 Email asginfo asg jergens com Web www asg jergens com 5 Names of Parts ...

Page 6: ...ASG Division of Jergens Inc 15700 S Waterloo Road Cleveland OH 44110 3898 Phone 888 486 6163 Fax 216 481 4519 Email asginfo asg jergens com Web www asg jergens com 6 Names of Parts Continued ...

Page 7: ...ered Operate the machine with the screws loaded to check that the pick up is smooth If the height or shape of the screw head is different each section must be readjusted If this is the case make the following checks and adjustments Check the screw load amount Check and adjust the passing plate Check and adjust the holding plate Check and adjust the timer Check and adjust the brush Check and adjust...

Page 8: ...nd length of screw changes the load capacity so check and adjust the load accordingly Do not overload the hopper with screws otherwise it may cause a malfunction or damage the machine This machine accepts only steel screws Plastic or stainless screws are not accepted Turning ON the Power Use only the adapter supplied with this machine to connect it to a wall outlet When you turn the power on the s...

Page 9: ...wise When a screw is caught in the escape and the notch position is altered the escape automatically rotates to the left to reestablish its position It will then return to the correct rotation This machine continues its operation when no screw is found at the screw pick up location The machine continues operating with a screw at the pick up location but will stop after a certain period of time if ...

Page 10: ... brush to the left as shown in the figure on the right Move the brush by hand to check that the screws in the rail are in slight contact with the brush bristles If needed make necessary adjustments When the brush height is too high or low this will have an adverse effect on the screw alignment and transport If any adjustment is necessary loosen the brush height adjusting bolt to adjust the brush h...

Page 11: ...tment The screw transport feed differs depending on screw type For screws with a low transport speed or screws that easily escape from the rail an adjustment is necessary 1 Turn the frequency adjusting knob first hole at the top in the back of the machine using the accompanying screwdriver Find the frequency at which the rail vibrates appropriately 2 Turn the amplitude adjusting knob second hole f...

Page 12: ...an adjustment be sure to tighten the rail screw When the rail comes in contact with the escape the escape disc doesn t rotate properly When the clearance between the rail and the escape is too large screws may fall into the machine Check and Adjust the Rear Hopper Cover Turn OFF the power switch before starting replacement and adjustment Check that the clearance between the rear hopper cover and t...

Page 13: ... the passing plate is too high the screws will not be transported smoothly If adjustment is required loosen the passing plate screw and adjust appropriately Check and Adjust the Holding Plate Check that the clearance between screws in the rail and the holding plate is about 0 1mm If any adjustment is required loosen the holding plate attachment screw and turn the holding plate adjusting screw to m...

Page 14: ...picked up the machine starts operating again Cover one of the optical sensors to make sure it s working Make an adjustment with the timer adjusting knob the 3rd hole from the top at the rear of the machine body as shown in the figure on the right Turn the timer knob clockwise as viewed from the rear side to decrease the time period Turn the knob counter clockwise to increase the time period Check ...

Page 15: ...emoving the rail from the machine be sure to turn off the power supply and take the screws out of the hopper Part Adjustments and Replacement The brush and main motor are wearable parts When using a different diameter of screw the following items must be replaced rail escape and passing plate These parts may be ordered separately The replacement and adjustment procedures are described on the next ...

Page 16: ... on the rail that prevents a smooth operation we recommend cleaning or replacing the rail Use the passing plate escape and rail assembly that correspond to the diameter of the screws to be used 1 Remove the bottom front cover 2 Loosen the escape assembly screws and pull out the escape assembly Insert the accompanying allen wrench into the left hole on the front top cover and loosen the rail screw ...

Page 17: ...plate Raise the holding plate to replace and adjust the necessary parts After replacement be sure to adjust and check the parts in the area of the escape When you remove the escape attaching screw please use the driver specified for M2 bit No 0 1 Remove the robot escape guide and the escape Loosen and remove the attaching screws of the robot escape guide and the escape 2 Attach the robot escape gu...

Page 18: ...side edges of the rail and the robot escape guide right and left are almost even If they are in contact the screws cannot be delivered If there is too much clearance on either side screws may fall into the machine At this time make the top surface of the escape even to or 0 1 0 5mm lower than the rail surface If it s too high the screw won t enter an escape notch If it s too low a screw will not e...

Page 19: ... the attaching screws and adjust the escape by hand so that an escape notch and the rail groove align Tighten the escape attaching screws After adjustment turn the power switch ON in order to make a reference point run and check that an escape notch and the rail groove align Next remove the paper blocking the sensor s optical axis and the escape will start rotating At each rotation stop check that...

Page 20: ... When measuring the voltage level the metal part of the main body is the ground When a screw is not at the pick up location turn the power ON Next loosen the 2 sensor bracket attaching bolts and do the following Pull the sensor bracket down and check if the voltage is over 4V and if the sensor light is ON At this time the escape is stopped Next while checking the voltage level slowly push the sens...

Page 21: ...han those supplied with this machine may result in a malfunction Refer to Check and Adjust the Passing Plate for adjustment Replacing and Adjusting the Brush Turn OFF the power switch before starting replacement and adjustment If the brush is too worn to sweep screws off of the rail replace it Turn ON and OFF the power switch in order to set the brush bristles facing to the left and detach the bru...

Page 22: ...starting replacement and adjustment If the driving belt is worn cut or slips while in use replace it with a new one Turn the power OFF and remove all covers Remove the driving belt from the pulley by using a screwdriver to take it off When you mount the new belt start with the driving pulley and then the magnetic pulley After reassembling check that the screws are being brushed normally CAUTION Th...

Page 23: ...he Main Motor Turn OFF the power switch before starting replacement and adjustment When the motor is damaged replace it with a new one 1 Remove the bottom front cover from the main body 2 Remove the LED connector 3 Remove the outside cover screws lift off the main body cover 4 Remove the driving belt from the pulley by using a screwdriver CAUTION The driving belt has a strong tension Be careful no...

Page 24: ...s from the driving pulley and remove it If the bolts are hard to access rotate the motor pulley with the hex wrench 6 Remove the motor attaching screws 7 Pull the escape assembly forward and pull the motor out from the right side of the machine Next remove the motor harness from the clip and remove the connector from the board Reassemble 8 When attaching the driving pulley one holding screw should...

Page 25: ...chine detects the presence of screws on the rotational escape which shall be used with automatic assembly machines or external screw counters FUNCTION Screw present signal high ON Incoming current shall be limited to less than 100mA CAUTION Additional resistor is required on external circuit for regulating current CAPACITY Max DC current 100mA External supply voltage 5 24VDC Max 27VDC CAUTION Plea...

Page 26: ... will be fastened to the robotic assembly with the screws at the bottom of the cover Please refer to the diagram on the right In addition if the rubber supports are replaced by the user please keep length of the screws less than 5mm in order to prevent damage to internal mechanism of the screw feeder Robotic Operations To avoid contact between the screwdriver and screw feeder set the lowest point ...

Page 27: ...ring the reverse rotation the driving motor returns to the normal rotation If the cause of the overload is not removed during the reverse rotation the driving motor repeats the sequence of reverse rotation normal rotation to shut off the power to the driving motor NOTE ASK DAN IF HE CAN HELP WITH THIS SECTION JUST FROM IF TO OVERLOAD During this time the escape action is not stopped When the power...

Page 28: ...output signal line which is attached to the sensor into the connector at the top of the board Put the signal line out through the line out hole in the cover at the rear FUNCTION Screw empty signal high ON Incoming current shall be limited to less than 100mA CAUTION Additional resistor is required on external circuit for regulating current CAPACITY Max DC current 100mA External supply voltage 5 24V...

Page 29: ...plate If a proper amount of screws are loaded into the hopper the status may be improved The axis of the screw thread entered the passing plate Remove the screw and check and adjust the passing plate A screw has stopped in an incorrect position while moving on the rail Remove the screw Take care not to damage the rail Move the holding plate upward to remove the screw After adjust the position of t...

Page 30: ...ration does not stop though a screw is at the pick up site The timer knob is not properly adjusted Readjust the timer knob The escape operation does not stop though a screw is at the pick up location The sensor does not detect a screw Check the voltage of the sensor see the sensor section The noise of the machine has gotten louder Adjustments of the vibrational frequency and the amplitude volume a...

Page 31: ...r switching type Input AC100 240V 50 60Hz Output DC15V Dimensions 119 W x 226 D x 152 H mm Weight Approx 3 1 Kg including rail Screw capacity Approx 300 cc Accessories Operation Manual 1 copy AC Adapter 1 unit Hexagonal Wrench 1 piece Screwdriver 1 piece Reference Table of the Specified Screws Screw Head Shape Pan Head Bind Flat head Counter sunk head Hexagon flange bolt Screw nominal diameter mm ...

Page 32: ...ASG Division of Jergens Inc 15700 S Waterloo Road Cleveland OH 44110 3898 Phone 888 486 6163 Fax 216 481 4519 Email asginfo asg jergens com Web www asg jergens com 32 External Dimensions ...

Page 33: ... the following cases the purchaser shall pay for parts and labor regardless of the terms of warranty Failure due to improper handling Failure due to product modification or improper processing Failure due to causes beyond control for example earthquake or fire Consumables brushes main motor bit guide escape escape guide stopper driving belt scraper and replaceable parts and replacement work expens...

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