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Asco ASCOJET 1505, Instruction Manual, Page: 7 / 93

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Asco ASCOJET 1505 Instruction Manual Download Page 7

ASCO CARBON DIOXIDE LTD

 

Offi cial sales partner USA

Industriestr. 2, CH-8590 Romanshorn 

 

GRAND NORTHERN PRODUCTS

Tel. +41 71 466 80 80  Fax + 41 71 466 80 66 

 

Tel. + 001 616 583 50 00  Fax + 001 616 583 90 61

[email protected]

/www.ascoco2.com

 

[email protected]/www.grandnorthern.com

ASCO

CARBON DIOXIDE LTD

V

THANK YOU!

Congratulations - you have acquired an 

ASCO CARBON DIOXIDE LTD

 quality product.

Please read these operating instructions carefully

, especially the "safety instructions" before 

installing and commissioning this product.
We will be happy to assist you with any questions you may have or if any clarifi cation is requi-
red.

ASCO CARBON DIOXIDE LTD

Summary of Contents for ASCOJET 1505

Page 1: ...NORTHERN PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthern com ASCO CARBON DIOXID...

Page 2: ......

Page 3: ...2 1 1 4 Standard Jet equipment 2 1 2 ASCOJET equipment options 3 1 2 1 Various nozzles 3 1 2 2 Various accessories 4 1 3 General 4 1 4 Cleaning with dry ice 5 1 4 1 Cleaning in the industry 5 1 4 2 T...

Page 4: ...rating the system 23 4 2 Filling dry ice 23 4 3 Settings 24 4 4 Operation 24 4 5 Switch off in case of emergency 26 4 6 Switching on after emergency 27 4 7 Interrupting operation 27 4 8 Drain off the...

Page 5: ...eisstrahlpistole Section G dry ice blasting gun XXXI Sektion H Schlauchpaket Section H hose assembly XXXIII Sektion I Pellet cutter Section I pellet cutter XXXIV Sektion J Zubeh r Section J accessorie...

Page 6: ......

Page 7: ...com sales grandnorthern com www grandnorthern com ASCO CARBON DIOXIDE LTD V THANK YOU Congratulations you have acquired an ASCO CARBON DIOXIDE LTD quality product Please read these operating instructi...

Page 8: ......

Page 9: ...ontain important information for the safe seamless and ef cient operation of your product Please ensure that all instructions are observed precisely and in the order described in order to prevent dang...

Page 10: ......

Page 11: ...of this product for safe and reliable operation and must therefore be read and understood thoroughly before putting the product into operation for the rst time Since an ASCO product is generally used...

Page 12: ...eath or severest bodily injury in validity CAUTION Indicates a possibly dangerous situation Failure to heed the information can result in damage to property as well as mi nor or medium injuries to bod...

Page 13: ...ith disconnected power plug QUALIFICATION OF OPERATOR WARNING It is mandatory that operators are trained by an authorized person operating company or manufacturer in the following issues safe handling...

Page 14: ...r ambient pressure corres ponds to a volume of approx 17 7 ft3 0 5 m3 CO2 gas Generally it is assumed that all CO2 liquid pipes are pressurised After the end of production the pipes must be emptied or...

Page 15: ...st always be ins talled between the valves If liquid CO2 is trapped in the pipe between two shut off valves then the pressure in the pipe triggered by the rapid expansion of CO2 due to heating can inc...

Page 16: ...olecular weight at 0 C and 101 3 kPa 44 011 kg kmol Molecular volume 22 263 m3 kmol Speci c gas constant 0 1889 kJ kg K Gas density at 0 C and 101 3 kPa 1 977 kg m3 Relative gas density at 0 C and 101...

Page 17: ...to freeze burns if it comes into contact with inadequate protective clothing Dry ice must not be taken orally under any circumstances Keep away from children CAUTION Metallic parts such as CO2 pipes m...

Page 18: ...ons are in haled 1 1 5 Light effect on the chemical metabolism following exposure over several hours 3 In this concentration the gas has a weak narcotic effect and it causes deeper and quicker breathi...

Page 19: ...tilated fol lowing reaching the alarm threshold and or the appliance and the tank switched off PROTECTIVE CLOTHING CAUTION In order to avoid the danger of injury wearing protective clothing is obligat...

Page 20: ...s serious internal burns Swallowing larger amounts of gaseous CO2 causes intestinal irritations due to the formation of bad carbonic acid compounds WARNING Gaseous CO2 causes light eye irritations thr...

Page 21: ...the rear 6 Coupling transport hose 7 Earthing rope with clamp 8 Coupling of the control cable 9 Holder for blasting gun 9 6 4 2 1 3 5 7 8 1 Fuse F1 below the side panel 2 Cable clamp 3 Main cable wit...

Page 22: ...dicator lamp emergency STOP green Emergency stop button not activated red Emergency stop button activated 3 Indicator lamp compressed air green Pressure OK yellow Selected pressure not reached red Pre...

Page 23: ...g 9 10 1 2 ASCOJET EQUIPMENT OPTIONS 1 2 1 Various nozzles NOTE The choice of the nozzle depends on the material of the object to be cleaned the contamination and availability of compressed air All no...

Page 24: ...no Nr 917514 3 Pellet cutter OHP part no 917308 4 The gun light for cleaning jobs with limited light condi tions is mounted onto the round nozzle It is clamped with a socket screw and connected with a...

Page 25: ...portant issues Plant managers and all other personnel in charge are therefore looking worldwide for new cleaning technologies which are quality improving cost saving and at the same time environmental...

Page 26: ...king factor Therefore the adhesion between contaminant and substratum will loosen Kinetic energy To remove the contaminant a little extra energy is needed This energy is supplied by the pellets themse...

Page 27: ...d the personnel is not exposed to additional hazards Compactness mobility The ASCOJET is designed out of a user s point of view It is light mobile with minimized maintenance reliable and easy to opera...

Page 28: ...machine is used to remove contamination by using dry ice pellets The ma chine should not be operated in explosive environments Use only dry ice pellets as blasting medium Using any other blasting med...

Page 29: ...erlag KG Luxem burger Strasse 449 50939 Cologne BGV D 26 Spray jet tasks Executing instructions for BGV D 26 BGR 117 Working in closed rooms BGR 189 Using safety gear BGR 195 Using safety gloves BGI 5...

Page 30: ...f 7 10 cause headaches and nausea which can lead to unconsciousness Higher concentrations lead to unconsciousness and death WARNING The maximal acceptable concentration level of CO2 is 5000 ppm Higher...

Page 31: ...COJET DANGER Risk of injury on account of shooting dry ice pellets Do not direct the blasting gun on persons Keep third persons away from the place of use and when the machine is being operated by cor...

Page 32: ...hose assembly on your shoulder 1 9 4 Cleaning objects NOTE Small objects should be xed or mounted properly before blasting Do not leave loose parts in blasting area Some residues tend to pulverise whi...

Page 33: ...ty switch delta I in A 0 03 Compressed air Nominal width of hose Inch mm 19 Pressure supply max psi bar 145 10 Pressure supply min psi bar 29 2 Compressed air consumption ft3 min m3 min 17 6 123 0 5 3...

Page 34: ...CH 8590 Romanshorn GRAND NORTHERN PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthe...

Page 35: ...l four wheels If it is necessary to transport the ASCOJET in a reclining position it is important to ensure that it is tipped to the rear and lying on its back so that the pneumatic tyres and the hing...

Page 36: ...CH 8590 Romanshorn GRAND NORTHERN PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthe...

Page 37: ...ice Mount the appliance on the transport vehicle Lock the breaks of the steering rollers Fasten the device of the vehicle using fastening belts CAUTION The dry ice and low temperatures tend to cause n...

Page 38: ...connection threading on the ASCOTJET is NPT inside threading NOTE Optional connection method To facilitate quick coup ling and decoupling we recommend the use of a claw coupling with a safety ring to...

Page 39: ...right Panel left Panel front CAUTION Make sure that the safety ring of the safety coupling is safely locked both on the ASCOJET and the hose package Fig 1 and 2 Make sure that the safety bar of the bl...

Page 40: ...efect free ones Clean dirty components and ensure that they are in proper working condition Place the machine on a horizontal even surface and block the parking brakes of the steering rollers Connect...

Page 41: ...Never operate a machine with damaged cables Get the damaged cables replaced by an electrician The extension cord must be protected by IP64 safety me chanism and the cables must at least be in complia...

Page 42: ...imes with yellow stripes as well is the groun ding wire Check with a quali ed electrician or serviceman if the grounding in structions are completely understood or when in doubt whether the plug is pr...

Page 43: ...ARNING Before operating the ASCOJET all covers side panel left and right as well as the safety grill of the dry ice hopper have to be closed and securely fastened 4 2 FILLING DRY ICE WARNING Risk of c...

Page 44: ...sive will the cleaning effect be Increase reduce the dry ice feeding by using the respective regulators 4 4 OPERATION Carry out maintenance jobs daily before starting work see section Maintenance and...

Page 45: ...er breathing 7 10 headache nausea and perhaps even unconsciousness If any of these symptoms occur please switch off the machine immediately and get a breath of fresh air improve the ventilation before...

Page 46: ...e to the cleaning object or ground the object in a different way Wear safety gear safety gloves well tting safety goggles and ear protection Switch on the compressed air supply Release emergency stop...

Page 47: ...k the gun can be placed into the gun holder of the machine NOTE During longer interruptions of the work the dry ice pellets sublimate in the dry ice hopper As far as possible do not interrupt operatio...

Page 48: ...essed dry ice amount m Dry ice volume since the last reset M Total dry ice volume Press the Statistics key brie y to display the average dry ice consumption q Average dry ice consumption since the las...

Page 49: ...nd dry ice dispensing is locked Light ON OFF For using the gun light the socket in the handle must be activated Finish the basic settings Push the setting button again 4 11 SHUTTING DOWN WARNING Risk...

Page 50: ...ntil the dry ice hopper is empty The dry ice emptying stops after the preset time has elapsed see Basic Settings If needed press the key to empty the dry ice hopper several times NOTE Before the blast...

Page 51: ...Risk of accident while working on the appliance Carry out all the steps descri bed in the chapter Shut down before starting any work on the device WARNING Risk of cold burns on account of dry ice or c...

Page 52: ...place the defective hose defective coup lings on the device or blasting gun Check feeding equipment for damages or leaks If you nd any damages leaks in form Customer Service Check the attachment caps...

Page 53: ...cording to the speci cations of BGV D 26 the following tests must be conducted by a technical expert The results of the tests must be documented in a test report The device operator must carefully sto...

Page 54: ...CH 8590 Romanshorn GRAND NORTHERN PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthe...

Page 55: ...ble lamp KL Possible cause Solution By whom E001 KL control vol tage glows red Control voltage too low Turn off the appliance wait brie y turn on the appliance once again Have the socket checked If th...

Page 56: ...y Release the trigger of the blasting gun Operator Display Possible cause Solution By whom No display in spite of power switch in position 1 Main plug not connected to the socket Insert the main plug...

Page 57: ...ng Increase working pressure and or reduce the dry ice feeding Operator No dry ice pellets in the com pressed air jet Dry ice feeding switched off display shows Ice off Press the dry ice feeding key o...

Page 58: ...CH 8590 Romanshorn GRAND NORTHERN PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthe...

Page 59: ...HERN PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthern com ASCO CARBON DIOXIDE LTD...

Page 60: ...039 6 Abdeckung GPN 340 Cover cap GPN 340 8 919040 7 Schraube M4x10 A2 70 In6Rd Screw M4x10 A2 70 In6Rd 2 919041 8 Griff Handhold 2 919042 9 Vorreiber schwarz Vierkant 8mm Sash fastener black square 8...

Page 61: ...NORTHERN PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthern com ASCO CARBON DIOXIDE...

Page 62: ...t Mutter M 6 1 4305 ISO 10511 Hexagon nut M 6 1 4305 ISO 10511 1 919064 6 Kontaktscheibe 6 mm Contact disk 6 mm 1 919065 7 Sicherungsscheibe 25 Lock washer 25 2 919021 8 Rad komplett Wheel complete 2...

Page 63: ...RN PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthern com ASCO CARBON DIOXIDE LTD X...

Page 64: ...SO 10511 Hexagon nut M4 04 A2E ISO 10511 4 919086 7 Schraube M 3X 10 A2 70 In 6Rd Screw M 3X 10 A2 70 In6Rd 4 919087 8 Schraube M5x30 A2 70 In 6Rd Screw M5x30 A2 70 In6Rd 1 919088 9 6kt Mutter M 5 1 4...

Page 65: ...DUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthern com ASCO CARBON DIOXIDE LTD XXIII A...

Page 66: ...per m 1 m 919112 8 Taster Edelstahl 30V 0 1 A Push button stainless steel 30V 0 1 A 1 919022 9 Kabel mit Stecker M12 1 26 m Cable with plug M12 1 26 m 1 919114 10 Hauptschuetz 24V DC Main contactor 2...

Page 67: ...No 25 Kabelverschraubung schwarz M20x1 5 Cable gland black M20x1 5 1 919129 26 Gegenmutter schwarz M20 Locknut black M12 1 919130 27 Schraube M5x8 A2 70 In6Rd Screw M5x8 A2 70 In6Rd 2 919139 28 Gegenm...

Page 68: ...PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthern com ASCO CARBON DIOXIDE LTD XXV...

Page 69: ...ssfeder A8x7x80 1 4571 DIN 6885 Parallel key A8x7x80 1 4571 DIN 6885 1 919151 8 Welle Getriebe Shaft gear 1 919152 9 Sicherungsring 25x1 2 1 4122 DIN 471 Locking ring 25x1 2 1 4122 DIN 471 1 919153 10...

Page 70: ...D Nippel N8 3 4x1 2 1 4401 EN 10242 Double nipple N8 3 4x1 2 1 4401 EN 102 1 919171 27 Dichtung Seal 1 919181 28 Linsenschraube M 5x25 A2 70 Oval head screw M 5x25 A2 70 2 919173 29 6kt Schraube M 8x1...

Page 71: ...RTHERN PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthern com ASCO CARBON DIOXIDE L...

Page 72: ...ER SECTION F HOPPER Pos Beschreibung Description Art No 1 Behaelter GFK Tank GFK 1 919182 2 Schutzgitter Safety grille 1 919183 3 Linsenschraube M 5X12 Oval head screw M 5X12 2 919035 4 Blech Plate 1...

Page 73: ...66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthern com ASCO CARBON DIOXIDE LTD XXXI SEKTION G TROCKENEISSTRAHLPISTOLE SECTION G D...

Page 74: ...ter Switch 1 917109 9 Arretierbolzen Blocking bolt 1 917104 10 Feder Spring 2 917125 12 Steckdose Licht Soket for light 1 917130 13 Griffh lfte rechts Half handle right 1 918242 14 Bride Clamp 1 90659...

Page 75: ...19 mm 1 917151 1 1 Sicherheitskupplung ID 19 ver drehsicher Safety coupling ID 19 incl antiro tation block 1 917024 1 2 Kupplungsnippel zu Transport schlauch ID 19 Coupling nipple to transmission hose...

Page 76: ...ousing rear 1 918220 2 2 O Ring O ring 2 918218 2 3 Cuttersieb Grid for cutter 1 918206 2 4 Geh use Vorderteil Housing front 1 918221 3 Cutterschlauch 2 5 m komplett ID19 Cutter hose 2 5 m complete ID...

Page 77: ...HERN PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthern com ASCO CARBON DIOXIDE LTD...

Page 78: ...Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthern com ASCO CARBON DIOXIDE LTD XXXVI SEKTION J ZUBEH R SECTION J ACCESSORIES Pos Beschreibung Description...

Page 79: ...e t d e r a y o n F u l g o r p i s t o l a W10 7x0 75mm X 1 0 M 1 2 S 2 1 W P E W 2 0 2 x 1 0 m m N C W 1 3 3 x 0 7 5 m m M 1 2 Y 2 Magnetventil Pre luft solenoid valve compress air electro vanne ai...

Page 80: ...a t i o n M o t e u r v i b r a t i o n M o t o r v i b r a d o r U T1 V T2 W T3 R L1 S L2 N Frequenzumformer frequency controller converisseur de Frequence 6 0mm gnge GNYE M o t o r D o s i e r u n...

Page 81: ...T R O N I C U N I T U N I T L E C T R O N I Q U E D E C O M M A N D E E L E C T R N I C A E i n s p e i s u n g p o w e r s u p p l y a l i m e n t a t i o n e l e c t r i q u e a l i m e n t a c i n...

Page 82: ...G N Y E D s e n b e l e u c h t u n g n o z z l e l i g h t i n g c l a i r a g e d e b e c b o q u i l l a i l u m i n a c i n max 700mA 5 5 2 2 3 3 P E K a b e l N r W 1 1 P E K a b e l N r W 1 0 6...

Page 83: ...RN PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthern com ASCO CARBON DIOXIDE LTD X...

Page 84: ...E n t F C S 0 6 6 L O C 1 2 0 U f r 5 0 S L P 0 M P C C O S L 2 H S p 2 1 0 0 0 P s 2 E n t L 3 H C l 1 C l 1 E n t 3 5 S P L L S P E n t 1 5 0 H S P 6 5 0 S h 2 L 3 H H S P 2 1 0 0 0 I t H E n t 2 1...

Page 85: ...c o r d I n s t a l l a t i o n l i e u B M K r a c c o r d c b l e T E H S X 1 L 2 1 S 1 P 1 X 0 L 1 W 0 L F L E X 1 5 0 3 1 K L 3 x 2 5 W L 2 1 K L 3 x 2 5 W N 2 2 S 1 P 3 X 0 N 2 K L 3 x 2 5 N W P...

Page 86: ...o i c r o s s r e f e r e n c e T y p t y p e T y p e T y p t y p e T y p e I n s t a l l a t i o n l i e u B M K r a c c o r d I n s t a l l a t i o n l i e u B M K r a c c o r d c b l e T E H S X 2...

Page 87: ...e r e n c e T y p t y p e T y p e T y p t y p e T y p e I n s t a l l a t i o n l i e u B M K r a c c o r d I n s t a l l a t i o n l i e u B M K r a c c o r d c b l e T E G E X 1 0 P E 4 6 X 1 1 P E...

Page 88: ...a l l a t i o n l i e u B M K r a c c o r d I n s t a l l a t i o n l i e u B M K r a c c o r d c b l e T E G E X 1 1 P E 4 6 X 1 0 P E W 1 1 l f l e x 1 7 P E W 1 0 l f l e x 1 7 P E 1 4 5 X 1 0 1 P...

Page 89: ...rhalb des Garantiezeitraums kostenlos vorausgesetzt dass ein solcher Ausfall durch Materialfehler oder fehlerhafte Her stellung verursacht wird Im Falle eines Garantieanspruches kontaktieren Sie bitte...

Page 90: ...H 8590 Romanshorn GRAND NORTHERN PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorthern...

Page 91: ...om www grandnorthern com ASCO CARBON DIOXIDE LTD XLIX ANNEX 3 ANZUGSDREHMOMENTE TORQUE SETTINGS Die Schrauben der ASCO Produkte haben keine speziellen Anzugsdrehmomente Die Standard Drehmomente betrag...

Page 92: ...2 CH 8590 Romanshorn GRAND NORTHERN PRODUCTS Tel 41 71 466 80 80 Fax 41 71 466 80 66 Tel 001 616 583 50 00 Fax 001 616 583 90 61 info ascoco2 com www ascoco2 com sales grandnorthern com www grandnorth...

Page 93: ...issen erstellt und gepr ft worden Dennoch erhebt diese Betriebsanleitung keinen Anspruch auf absolute Richtigkeit und Vollst ndigkeit Sollten sich trotz allem Fehler eingeschlichen haben nehmen wir Ih...

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