Ariens Deluxe 30 Service Manual Download Page 2

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PRACTICES & LAWS . . . . . . . . . . . . . . . . . . . . . . . . . . 2

EMISSION CONTROL SYSTEM . . . . . . . . . . . . . . . . . . 2

REQUIRED OPERATOR TRAINING. . . . . . . . . . . . . . . 2

SAFETY ALERT SYMBOL . . . . . . . . . . . . . . . . . . . . . . 2

SIGNAL WORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Decal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

DRAINING FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . 7

SERVICE POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SEPARATE HOUSING FROM FRAME. . . . . . . . . . . . . 7

Remove Auger Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Reinstall Auger Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

BOTTOM COVER REMOVAL . . . . . . . . . . . . . . . . . . . . 12

Install Bottom Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

ATTACHMENT DRIVE BELT REPLACEMENT . . . . . . 13

Remove Attachment Drive Belts . . . . . . . . . . . . . . . . . . . . . . . 13
Install Attachment Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . 13

TRACTION DRIVE BELT REPLACEMENT . . . . . . . . . 14

Remove Traction Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Install Traction Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

ATTACHMENT BRAKE REPLACEMENT . . . . . . . . . . 16

Remove Attachment Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Install Attachment Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

FRICTION DISC REPLACEMENT. . . . . . . . . . . . . . . . . 17

Remove Friction Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Install Friction Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

HEX SHAFT BEARING REPLACEMENT . . . . . . . . . . . 20

Remove Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Install Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

SWING GATE REPLACEMENT . . . . . . . . . . . . . . . . . . 20

Remove Swing Gate Assembly. . . . . . . . . . . . . . . . . . . . . . . . 20
Install Swing Gate Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 21

AUGER REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . 22

Remove Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Install Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

AUGER GEARCASE REPLACEMENT. . . . . . . . . . . . . 26

Remove Gearcase Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 26
Install Gearcase Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

IMPELLER REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 27

Remove Impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Install Impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

ENGINE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . 28

Remove Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Install Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

TRACTION DRIVE CABLE REPLACEMENT. . . . . . . . 31

Remove Traction Drive Clutch Cable . . . . . . . . . . . . . . . . . . . 31
Install Traction Drive Clutch Cable . . . . . . . . . . . . . . . . . . . . . 32

DUAL-HANDLE INTERLOCK CAM REPLACEMENT . 33

Remove Interlock Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Install Interlock Cams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

AXLE BUSHING REPLACEMENT . . . . . . . . . . . . . . . . 35

Remove Left Axle Bushing  . . . . . . . . . . . . . . . . . . . . . . . . . . .  35
Install Left Axle Bushing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35
Remove Right Axle Bushing . . . . . . . . . . . . . . . . . . . . . . . . . .  36
Install Right Axle Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37

FLANGE BUSHING REPLACEMENT . . . . . . . . . . . . . 38

Install Flange Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

DIFFERENTIAL GEAR REPLACEMENT . . . . . . . . . . . 39

Remove Differential Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Install Differential Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

CHUTE GEAR REPLACEMENT . . . . . . . . . . . . . . . . . . 41

SCRAPER BLADE REPLACEMENT . . . . . . . . . . . . . . 45

Remove Scraper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Install Scraper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

HEADLIGHT REPLACEMENT . . . . . . . . . . . . . . . . . . . 46

Remove Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Install Bulb. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

GEARCASE REBUILD . . . . . . . . . . . . . . . . . . . . . . . . . 47

Disassemble Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Assemble Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

TRACK DRIVE WHEEL REPLACEMENT . . . . . . . . . . 53

Remove Track Drive Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Install Track Drive Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

TRACK REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . 54

Remove Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Install Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

BOGIE WHEEL REPLACEMENT . . . . . . . . . . . . . . . . . 55

Remove Bogie Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Install Bogie Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

TRACK BEARING REPLACEMENT. . . . . . . . . . . . . . . 56

Remove Bearing From Left Side of Unit . . . . . . . . . . . . . . . . .  56
Install Bearing to Left Side of Unit . . . . . . . . . . . . . . . . . . . . . .  57
Remove Bearing From Right Side of Unit . . . . . . . . . . . . . . . .  58
Install Bearing to Right Side of Unit. . . . . . . . . . . . . . . . . . . . .  59

EFI REPLACEMENT COMPONENTS . . . . . . . . . . . . . 60

EFI TROUBLE CODE IDENTIFICATION . . . . . . . . . . . 60

CHECKING TROUBLE CODES . . . . . . . . . . . . . . . . . . 61

TABLE OF CONTENTS

Summary of Contents for Deluxe 30

Page 1: ...28 SN 000101 921047 Deluxe 30 SN 000101 921048 Deluxe 28 SHO SN 000101 921049 Deluxe 30 EFI SN 000101 921323 Deluxe 24 CE SN 000101 921324 Deluxe 28 CE SN 000101 921325 Deluxe 30 CE SN 000101 921326...

Page 2: ...Clutch Cable 31 Install Traction Drive Clutch Cable 32 DUAL HANDLE INTERLOCK CAM REPLACEMENT 33 Remove Interlock Cam 33 Install Interlock Cams 34 AXLE BUSHING REPLACEMENT 35 Remove Left Axle Bushing 3...

Page 3: ...ometer Sensor 62 Code 22 Engine Temperature Sensor 62 Code 27 Low Fuel Pressure 63 Code 28 High Battery Voltage 64 DIAGNOSTICS FOR NON TROUBLE CODES 64 Engine Starts and Loses Power 64 Engine No Start...

Page 4: ......

Page 5: ...rts damages the unit The Ariens warranty applies solely to defects in Ariens materials and or factory workmanship Ariens disclaims liability for any claims or damages whether warranty property damage...

Page 6: ...ures of this unit If you loan rent or sell this product to others provide them with all manuals If you have any questions please call our customer support line at 920 756 4688 or contact us at www ari...

Page 7: ...erating Keep children out of work area and under watchful care of a responsible adult 08000519B 080000945 Figure 1 3 2 1 Stop engine remove key and read manual before making any repairs or adjustments...

Page 8: ...g engine or hot engine Fill fuel tank outdoors with extreme care Never fill fuel tank indoors Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place cont...

Page 9: ...orest covered or brush covered land unless exhaust system is equipped with a spark arrester meeting applicable local state or federal laws A spark arrester if used must be maintained in effective work...

Page 10: ...edge of a cliff or ditch or if an edge caves in Fuel DO NOT run engine in an enclosed area Always provide good ventilation Fumes from engine exhaust can cause injury or death Fuel is highly flammable...

Page 11: ...move Auger Housing IMPORTANT Save all hardware for reinstallation 1 Stop engine remove key and wait for moving parts to stop and for hot parts to cool 2 Disconnect spark plug wire from engine 3 Remove...

Page 12: ...rol assembly so parts are not misplaced 5 Remove hex rod from dash panel 6 Advance to step 9 Models 921045 921046 921047 921048 921049 921323 921324 921325 7 Remove spring clip from chute rotation rod...

Page 13: ...ble from J clamp on engine mount See Figure 7 See Figure 8 12 Remove tapping screw securing left side of belt cover to frame 13 Loosen but DO NOT remove tapping screw securing right side of belt cover...

Page 14: ...frame movement See Figure 12 18 Remove hardware securing auger housing to frame 19 Lift auger housing rear slightly to disengage from mount rod and separate from unit Reinstall Auger Housing See Figur...

Page 15: ...and tightening bolts 11 Reinstall belt cover and secure left side with tapping screw Position right side under tapping screw and tighten IMPORTANT For Model 921326 advance to step 15 Models 921045 921...

Page 16: ...hot parts to cool 2 Disconnect spark plug wire from engine 3 Place unit in service position See Service Position on page 7 4 Remove hardware retaining bottom cover to frame and remove cover See Figure...

Page 17: ...lation 1 Stop engine remove key and wait for all moving parts to stop and for hot parts to cool 2 Disconnect spark plug wire from engine 3 Remove auger housing See Separate Housing From Frame on page...

Page 18: ...er handle while gently guiding attachment belts off engine sheave See Figure 19 To assist belt removal slowly pull recoil starter handle while gently guiding belts out of attachment sheave 5 Loosen tr...

Page 19: ...ure with two flat steel washers two locking washers and two hex bolts 6 Check belt finger clearance Engage attachment clutch lever and make sure belt finger located opposite belt idler is less than 3...

Page 20: ...arm in brake mount bracket and secure with one hex bolt and top locking flange nut but DO NOT overtighten 2 With flathead screwdriver or similar pry bar reconnect extension spring to attachment brake...

Page 21: ...gine remove key and wait for all moving parts to stop and for hot parts to cool 2 Disconnect spark plug wire from engine 3 Place unit in service position and remove bottom cover See Service Position o...

Page 22: ...two spring clips from hex shaft See Figure 31 9 Remove hex shaft from friction disc assembly and remove friction disc assembly See Figure 32 Figure 30 1 Bearing Flange 2 Hex Shaft 3 Bearing 1 2 3 Figu...

Page 23: ...bearing flange over bearing and secure to frame with three tapping screws 6 Reinstall adjustment pivot pin onto shift arm and secure with hairpin 7 Reinstall bottom cover and secure with two tapping...

Page 24: ...me with three tapping screws SWING GATE REPLACEMENT Remove Swing Gate Assembly IMPORTANT Save all hardware for reinstallation 1 Stop engine remove key and wait for all moving parts to stop and for hot...

Page 25: ...emove swing gate assembly See Figure 40 Install Swing Gate Assembly 1 Position swing gate assembly inside frame and align with pivot rod holes 2 Reinstall pivot rod through swing gate and secure with...

Page 26: ...R REPLACEMENT Remove Auger IMPORTANT Save all hardware for reinstallation 1 Stop engine remove key and wait for all moving parts to stop and for hot parts to cool 2 Disconnect spark plug wire from eng...

Page 27: ...re retaining gearcase support brackets to housing See Figure 45 9 Remove auger assembly from housing See Figure 46 10 Remove shear bolt from auger shaft See Figure 47 11 Remove support bushing and fla...

Page 28: ...ction matches the original auger orientation 2 Apply grease to grease zerk 3 Align holes in auger with holes in auger shaft and reinstall shear bolt Torque bolt to 7 9 16 5 N m 5 8 12 2 lb ft If torqu...

Page 29: ...ex nuts retaining bearing plate 9 Apply a thin layer of anti seize to impeller shaft end 10 Reinstall spacer bushing onto impeller shaft end 11 Reinstall attachment drive pulley onto impeller shaft an...

Page 30: ...6 Remove two roll pins retaining impeller to impeller shaft and remove impeller IMPORTANT Use of penetrating oil or heat may be necessary to remove impeller Install Gearcase Assembly 1 Install impelle...

Page 31: ...gs to auger housing See Figure 44 8 Remove auger assembly from housing See Figure 46 See Figure 57 9 Remove two roll pins securing impeller to impeller shaft and remove impeller IMPORTANT Use of penet...

Page 32: ...e 10 11 Reconnect spark plug wire ENGINE REPLACEMENT Remove Engine IMPORTANT Save all hardware for reinstallation 1 Stop engine remove key and wait for all moving parts to stop and for hot parts to co...

Page 33: ...help from an adult assistant lift engine and lower onto bolts in frame 2 Position belts over crankshaft 3 Reinstall J clamp to left rear engine mounting position 4 Secure engine mount to frame with fo...

Page 34: ...er clearance Engage attachment clutch lever and make sure belt finger located opposite belt idler is less than 3 2 mm 1 8 from belt but not touching the belt If needed adjust clearance by loosening he...

Page 35: ...on drive clutch cable 4 Under dash panel remove hardware retaining upper traction clutch cable to clutch lever and remove cable See Figure 69 See Figure 70 5 Disconnect lower traction drive cable from...

Page 36: ...ble 6 Reinstall bottom cover and secure with two tapping screws and four hex bolts 7 Reinstall upper traction clutch cable to traction clutch lever Secure with one flat steel washer and hairpin See Fi...

Page 37: ...mshafts IMPORTANT Interlock cams will fall from camshafts in next step 3 Remove hardware retaining camshafts to clutch levers and remove camshafts See Figure 75 4 Remove cams Figure 74 1 Spring Clip 2...

Page 38: ...m onto camshaft so flat edge is positioned downward Secure with spring clip See Figure 77 3 Position left interlock cam inside interlock bracket and align with left camshaft 4 Insert camshaft through...

Page 39: ...al on page 12 4 Remove snap clips from left axle end and remove wheel See Figure 79 5 Remove key and flat steel washer from axle 6 Remove hardware securing axle bushing to frame and remove bushing Ins...

Page 40: ...remove wheels See Figure 80 5 Remove E ring from axle end 6 Hold differential gear in place and remove axle from differential See Figure 81 IMPORTANT Two flat steel washers will fall when short axle...

Page 41: ...e 4 Align differential gear with pinion gear and short axle Reinstall short axle into differential See Figure 85 See Figure 86 5 Reinstall long axle into differential gear 6 Reinstall E ring onto axle...

Page 42: ...wheel See Figure 87 5 Remove spring clip from pinion shaft 6 Move pinion shaft to the right IMPORTANT Flat steel washer on pinion shaft will fall when shaft is removed See Figure 88 IMPORTANT Sleeve b...

Page 43: ...unit to operating position 11 Reconnect spark plug wire and fill fuel tank DIFFERENTIAL GEAR REPLACEMENT Remove Differential Gear IMPORTANT Save all hardware for reinstallation 1 Stop engine remove ke...

Page 44: ...o flat steel washers onto axle 3 Align differential gear with pinion gear and short axle Reinstall short axle into differential See Figure 95 See Figure 96 4 Reinstall long axle into differential gear...

Page 45: ...pring clip from chute rotation rod and remove rod from chute gears 5 Remove hardware securing actuation gear bracket to pedestal plate and remove bracket See Figure 98 IMPORTANT Support discharge chut...

Page 46: ...els 921045 921046 921047 921048 921049 921323 921324 921325 IMPORTANT Make sure discharge chute is positioned forward See Figure 102 1 Position chute rotation gear over chute mount bracket so edge is...

Page 47: ...Make sure discharge chute is positioned forward See Figure 103 1 Position actuation gear so gear teeth are at lowest position 2 Install chute rotation gear so midpoint of gear teeth is seated in chute...

Page 48: ...ring clip from chute rotation rod and remove rod from chute gears 5 Remove hardware securing actuation gear bracket to pedestal plate and remove bracket See Figure 98 See Figure 106 6 Remove push nut...

Page 49: ...Actuation Gear Model 921326 1 Install two flat steel washers onto actuation gear 2 Install actuation gear into chute gear bracket 3 Reinstall chute rotation gear See Install Chute Rotation Gear on pa...

Page 50: ...de and skid shoes Refer to Operator s Manual for adjustment procedures 6 Reconnect spark plug wire and fill fuel tank IMPORTANT Check all adjustments after first use HEADLIGHT REPLACEMENT Remove Bulb...

Page 51: ...ss 3 Reinstall headlight housing into dash panel and secure with two tapping screws IMPORTANT Reconnect spark plug wire GEARCASE REBUILD Disassemble Gearcase IMPORTANT Save all parts for reassembly un...

Page 52: ...from gearcase See Figure 115 See Figure 116 7 Press auger shaft through the right side of gearcase NOTICE DO NOT strike auger shaft end use a press 8 Remove seal bushing and washer from auger shaft 9...

Page 53: ...rom impeller shaft 13 Remove impeller shaft from gearcase and remove all loose parts from inside gearcase 14 Remove seals and flange bushings from gearcase See Figure 120 Assemble Gearcase See Figure...

Page 54: ...ged when installed over rough edges in shaft such as holes See Figure 123 6 Reinstall pin into impeller shaft Turn shaft so pin is horizontal 7 Reinstall thrust collar over pin and position impeller s...

Page 55: ...gear IMPORTANT Make sure auger shaft key aligns with gear keyway See Figure 127 13 Reinstall one flat steel washer and bushing onto right auger shaft end IMPORTANT Stepped down side of bushing MUST b...

Page 56: ...20 Reinstall gearcase gasket 21 Secure cover to gearcase with four external tooth locking washer bolts See Figure 132 22 Press a new front cover into gearcase 23 Add gearcase oil Oil level MUST be 6 1...

Page 57: ...rvice Position on page 7 4 Remove flange nuts from eye bolts around rear track axle to release track tension See Figure 133 See Figure 134 5 Remove snap clip retaining track drive wheel to drive axle...

Page 58: ...ORTANT Check all adjustments after first use TRACK REPLACEMENT Model 921326 Remove Track IMPORTANT Save all hardware for reinstallation 1 Stop engine remove key and wait for all moving parts to stop a...

Page 59: ...stop and for hot parts to cool 2 Disconnect spark plug wire from engine 3 Place unit in service position See Service Position on page 7 4 Remove track See Remove Track on page 54 5 Remove hex nut secu...

Page 60: ...139 6 Remove E ring from axle end 7 Hold differential gear in place and remove long axle from differential See Figure 140 8 Remove axle IMPORTANT Be aware of flat steel washer on axle 9 Loosen but DO...

Page 61: ...ate and frame 3 Reinstall stepped down end of long axle through side plate frame and into differential gear See Figure 144 4 Reinstall E ring onto axle end See Figure 145 5 Tighten six locking nuts se...

Page 62: ...39 See Figure 146 IMPORTANT Two flat steel washers will fall when short axle is removed from differential gear 7 Hold differential gear in place and remove short axle 8 Remove differential gear IMPORT...

Page 63: ...through frame 4 Reinstall two flat steel washers onto short axle 5 Align differential gear with pinion gear and short axle and reinstall axle into differential 6 Reinstall long axle into differential...

Page 64: ...ATION Figure 152 Red LED Green LED 14 Pin Chassis Harness 12 Pin Throttle Body Harness Barometric Pressure Sensor Air Temperature Sensor Trouble Code Problem Correction 16 Low Battery Voltage Check ch...

Page 65: ...ne is not operating normally See Diagnostics for Non Trouble Codes on page 64 TROUBLE CODE DIAGNOSTICS NOTICE Before performing diagnostic tasks be aware of the screw on the bottom of the throttle bod...

Page 66: ...ontinue to operate with a failed barometric pressure sensor but may not operate at optimal performance If barometric pressure sensor fails replace ECU Code 22 Engine Temperature Sensor See Figure 152...

Page 67: ...2 volts check the battery voltage by probing the green wire on the ECU 12 pin connector See Figure 162 If low voltage or no voltage is present replace the ECU If voltage is present inspect the green w...

Page 68: ...and remove debris from the spark plug area c Remove spark plug d Inspect the spark plug Spark plug gap MUST be 0 7 0 8 mm 0 027 0 030 Replace if the electrodes are worn or if the insulator is cracked...

Page 69: ...multiple times may inject excessive amounts of fuel into the throttle body and flood the engine A flooded engine may require more starting attempts than normal 5 Remove connector to the injector a Mov...

Page 70: ...engine wiring and wiring under the handlebar to verify that it is not damaged Engine Speed Does Not Change If engine speed does not change when using the potentiometer throttle control check the follo...

Page 71: ...asure the volts DC of the green white wire See Figure 170 a With engine off position the red probe on the terminal of the green white wire b Position the black probe on the engine block c Turn ignitio...

Page 72: ...EN 68 SERVICE RECORD DATE SERVICE PERFORMED NOTES...

Page 73: ......

Page 74: ...655 West Ryan Street Brillion WI 54110 ariensstore com ariens custhelp com parts ariens com PRINTED...

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