9-47
9
4. Mark the hole that the upper shock links are
mounted in for assembly purposes; then remove
the cap screw and lock nut securing the shock
links to the upper arm bracket. Account for all
mounting hardware.
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean shock pivot and idler wheel axle in part-
cleaning solvent. Dry with compressed air.
2. Clean the idler wheel bearings with a clean cloth.
3. Closely inspect the idler wheel axle for wear,
bends, or damaged threads at either end.
4. Inspect the idler wheels for signs of cracking,
wear, or outer rubber separation from plastic
wheel.
5. Rotate the idler wheel bearings (by hand) and
inspect for any signs of binding or roughness.
6. If a bearing must be replaced, use this procedure.
A. Remove the wheel insert (if applicable) and the
snap ring.
B. Using a hydraulic press, press the bearing out
the inside of the wheel.
C. Press the new bearing (on its outer race) into
the idler wheel.
AG538D
D. Install the snap ring making sure the “sharp
side” is directed away from the bearing.
AG539D
E. Install the insert (if applicable).
7. Inspect the shock absorber for any signs of oil
leakage especially at the point where the shock
shaft enters the shock body.
8. Inspect the rubber shock bushings located in the
shock absorber eyelets for cracks or deterioration.
9. Inspect the shock absorber eyelet welds (at each
end) for any cracks or signs of separation.
10. Inspect the welds securing the eyelets of the shock
links for cracks or signs of separation. Either weld
the eyelet or replace the shock link.
11. Inspect the axle surfaces for any signs of corro-
sion. If corrosion is found, lightly buff the surface
of the axle with #400 wet-or-dry sandpaper; then
apply a light coat of grease.
ASSEMBLING
1. Secure the shock eyelet to the idler arm with
bushings, sleeve, lock nut, and a cap screw.
Tighten to 3.2 kg-m (23 ft-lb).
AG634D
! WARNING
Always wear an approved pair of safety glasses
when using compressed air.
! CAUTION
Do not remove the bearing unless it is absolutely
necessary. The bearing will be damaged during
removal.
Summary of Contents for 660 cc
Page 18: ...2 6 4S ENG04 Assembly Schematic 660 cc...
Page 19: ...2 7 2 4S E RP04 T...
Page 20: ...2 8 4S E C04 T...
Page 148: ...Wiring Diagram Ignition 660 cc Turbo Harness p n 3006 843 0739 280 5 15...
Page 149: ...Wiring Diagram Ignition 660 cc STD Harness p n 3006 606 0738 189 5 16...
Page 150: ...Wiring Diagram Ignition 120 cc Harness p n 0686 684 0737 331 5 17...
Page 156: ...Wiring Diagram Main Bearcat W T Harness p n 0686 804 0738 150 6 6...
Page 158: ...Wiring Diagram Hood Bearcat W T Harness p n 0686 868 0738 175 6 8...
Page 159: ...Wiring Diagram Main Hood 120 cc Harness p n 0686 684 0737 331 6 9...
Page 265: ...8 65 8 ARCTIC CAM ARMS 04 CAM...
Page 360: ...9 87 9 0728 001 0000 004 0728 002 0000 004 0728 004 0000 006...
Page 361: ...9 88 0728 006 0000 007 0728 007 0000 008 0728 008 0000 009...
Page 362: ...9 89 9 0728 009 0000 007 0728 010 0728 019 0000 011 0728 011 0000 012...
Page 363: ...9 90 0728 012 0000 013 0728 013 0000 013 0728 015 0000 015...
Page 364: ...9 91 9 0728 016 0000 016 0728 017 0000 017 0728 018 0000 018...
Page 365: ...9 92 0728 021 0000 087 0728 022 0000 018 0728 023 0000 089...
Page 366: ...9 93 9 0728 024 0000 090 0728 025 0000 091 0728 026 0000 092...
Page 367: ...9 94 0728 027 0000 017 0728 028 0000 020 0728 029 0000 021...
Page 368: ...9 95 9 0728 030 0000 022 0728 031 0000 023 0728 032 0000 038...
Page 369: ...9 96 0728 033 0000 093 0728 035 0000 094 0728 036 0000 095...
Page 370: ...9 97 9 0728 037 0000 096 0728 038 0000 097 0728 039 0735 365 0728 040 0728 040...
Page 371: ...9 98 0728 041 0735 366 0728 042 0728 042 0728 043 0728 043 0728 047 0728 047...
Page 372: ...9 99 9 0728 048 0738 017 0728 049 0738 018 0728 050 0738 019 0728 065 0738 355...
Page 373: ...9 100 0728 067 0738 356 0728 072 0738 357 0728 076 0738 358 0728 081 0738 359...
Page 374: ...9 101 9 0728 083 0738 360 0728 084 0738 361 0728 116 0739 222 0728 117 0739 223...