8-29
8
4. With the bar against the outside edge of the driven
pulley stationary sheave at points A and B, the bar
should just clear the inside edge of the stationary
sheave of the drive clutch and rest on the
stationary shaft. If the bar does not clear the inside
edge or is more than 1.5 mm (0.060 in.) from the
inside edge, the offset must be corrected.
AF465D
733-912B
CORRECTING OFFSET
1. To correct offset, the driven pulley must be moved
laterally on the driven shaft. Remove the cap
screw and washers securing the driven pulley; then
remove the driven pulley.
NOTE: If the driven pulley is tight on the driven
shaft, pull the driven pulley off using the Driven
Pulley Puller (p/n 0744-023).
2. To move the driven pulley inward on the shaft,
remove washer(s) as required from behind the
pulley.
3. To move the driven pulley outward on the shaft,
add alignment washer(s) as required behind the
driven pulley.
NOTE: Make sure the keyways match when
installing the driven pulley. Arrange washers to
allow the least amount of “float” on the driven
shaft. A maximum of 1.5 mm (0.060 in.) of float is
acceptable.
4. Install the driven pulley and secure with a cap
screw and washers. Tighten the cap screw to 2.6-
3.3 kg-m (19-24 ft-lb).
CHECKING PARALLELISM
1. Check parallelism of the drive clutch/driven pulley
using the alignment bar and reference points X and
Y with the alignment bar against the driven pulley
at points A and B. Using a calipers or a machinist's
scale, measure X and Y from the back side of the
alignment bar. Measurements X and Y must be
equal or measurement Y must be more than
measurement X, but Y must not exceed
measurement X by more than 1.6 mm (0.062 in.).
733-912A
AF041
NOTE: The offset must be correct before check-
ing parallelism.
2. If parallelism is not within specifications, the
parallelism must be corrected.
CORRECTING PARALLELISM
1. To correct parallelism, minor adjustments can be
made by adjusting the torque bumper on the left-
rear engine mount.
A. Loosen the cap screws and nuts securing the
engine mounting brackets to the front end.
B. Using the jam nuts on the torque bumper, adjust
parallelism and periodically check the parallel-
ism. When the parallelism is correct, tighten the
cap screws and nuts securing the engine mount-
ing brackets to the front end; then tighten the
torque bumper jam nuts allowing 1.5 mm
(0.060 in.) clearance between the torque
bumper and the engine.
Summary of Contents for 660 cc
Page 18: ...2 6 4S ENG04 Assembly Schematic 660 cc...
Page 19: ...2 7 2 4S E RP04 T...
Page 20: ...2 8 4S E C04 T...
Page 148: ...Wiring Diagram Ignition 660 cc Turbo Harness p n 3006 843 0739 280 5 15...
Page 149: ...Wiring Diagram Ignition 660 cc STD Harness p n 3006 606 0738 189 5 16...
Page 150: ...Wiring Diagram Ignition 120 cc Harness p n 0686 684 0737 331 5 17...
Page 156: ...Wiring Diagram Main Bearcat W T Harness p n 0686 804 0738 150 6 6...
Page 158: ...Wiring Diagram Hood Bearcat W T Harness p n 0686 868 0738 175 6 8...
Page 159: ...Wiring Diagram Main Hood 120 cc Harness p n 0686 684 0737 331 6 9...
Page 265: ...8 65 8 ARCTIC CAM ARMS 04 CAM...
Page 360: ...9 87 9 0728 001 0000 004 0728 002 0000 004 0728 004 0000 006...
Page 361: ...9 88 0728 006 0000 007 0728 007 0000 008 0728 008 0000 009...
Page 362: ...9 89 9 0728 009 0000 007 0728 010 0728 019 0000 011 0728 011 0000 012...
Page 363: ...9 90 0728 012 0000 013 0728 013 0000 013 0728 015 0000 015...
Page 364: ...9 91 9 0728 016 0000 016 0728 017 0000 017 0728 018 0000 018...
Page 365: ...9 92 0728 021 0000 087 0728 022 0000 018 0728 023 0000 089...
Page 366: ...9 93 9 0728 024 0000 090 0728 025 0000 091 0728 026 0000 092...
Page 367: ...9 94 0728 027 0000 017 0728 028 0000 020 0728 029 0000 021...
Page 368: ...9 95 9 0728 030 0000 022 0728 031 0000 023 0728 032 0000 038...
Page 369: ...9 96 0728 033 0000 093 0728 035 0000 094 0728 036 0000 095...
Page 370: ...9 97 9 0728 037 0000 096 0728 038 0000 097 0728 039 0735 365 0728 040 0728 040...
Page 371: ...9 98 0728 041 0735 366 0728 042 0728 042 0728 043 0728 043 0728 047 0728 047...
Page 372: ...9 99 9 0728 048 0738 017 0728 049 0738 018 0728 050 0738 019 0728 065 0738 355...
Page 373: ...9 100 0728 067 0738 356 0728 072 0738 357 0728 076 0738 358 0728 081 0738 359...
Page 374: ...9 101 9 0728 083 0738 360 0728 084 0738 361 0728 116 0739 222 0728 117 0739 223...