Arctic Cat 660 cc, Service Manual

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7
4. Ensure correct handlebar/ski alignment (adjust
steering tie rod as necessary); then apply blue
Loctite #242 to the jam nut threaded area and
tighten to 1.7-2.1 kg-m (12-15 ft-lb).
5. Secure the tie-rod assembly with the two cap
screws (coated with green Loctite #609), washers,
and slotted nuts. Tighten to 4.2 kg-m (30 ft-lb);
then install the cotter pins and spread the cotter
pins.
AL089
6. Install the skid plate; then secure with screws.
„
NOTE: The front machine screw on some mod-
els is secured with a washer and lock nut.
AL144D
Ski Alignment
(120 cc Model)
CHECKING
1. Turn the handlebar to the straight-ahead position.
2. Measure the distances to the inside edges of the
skis in two places. Make sure the measurements
are taken behind the spindle mount and ahead of
the spindle mount.
0735-446
„
NOTE: Ski alignment is correct when the skis are
parallel to each other (equal measurements front
and rear) or when the skis have up to a maximum
of 6 mm (1/4 in.) toe out (front measurement 6 mm
(1/4 in.) more than rear measurement).
3. If ski alignment is not as specified, the snowmo-
bile will have a tendency to wander and may be
difficult to control; therefore, an adjustment is
necessary.
ADJUSTING
1. Make sure the ignition key is in the OFF position.
2. Visually examine the skis to determine which ski
is out of alignment with respect to the handlebar.
3. Open the hood and loosen the jam nut on each end
of the tie rod.
4. While holding the straight ski in position, rotate
the tie rod until the measurement between the skis
is within specifications.
5. When the ski alignment is correct, apply blue
Loctite #243 to the jam nut threaded areas and
tighten each jam nut securely against the tie rod.
! WARNING
Neglecting to lock the jam nuts against the tie rod
may cause loss of snowmobile control and possible
personal injury.
! WARNING
Neglecting to lock the tie rod by tightening the jam
nuts may cause loss of snowmobile control and
possible personal injury.