8-39
8
23. On the Bearcat, remove the two torx-head screws
and the hose clamp securing the air plenum to the
mounting bracket and air silencer; then remove the
plenum.
24. Remove the screw securing the air-intake silencer
to the steering support; then pull the silencer
forward and place it on the carburetor/throttle
body assembly.
25. Loosen the set screw on the PTO-side driven shaft
collar. Drive the collar clockwise (opposite shaft
rotation) until it is free.
NOTE: A fine file should be used to remove any
burrs left by the collar set screw.
26. Remove the lock nuts and carriage bolts securing
the PTO-side driven shaft flange plates.
AF002D
27. Force the driven shaft toward the PTO-side
(rotating the shaft to prevent the brake disc from
binding on the shaft) until brake disc is free.
Account for the key.
28. Continue to slide the driven shaft until it is out of
the PTO-side. Account for a bearing, two flange
plates, and the PTO-side driven shaft collar; then
remove the skid frame from the tunnel (see
Section 9).
29. Remove the three PTO-side lock nuts securing the
driveshaft flange bearing assembly and cable
adapter. On the Bearcat, remove the adapter and
speedometer cable.
AF053
NOTE: On the Touring/Trail models, remove the
three lock nuts securing the voltage regulator/
speedometer pick-up module; then remove the
module.
A0373A
30. Tap the driveshaft toward the chain case to unseat
the MAG-side bearing. Remove the bearing.
31. Slide the driveshaft toward the MAG-side until the
PTO-side of the driveshaft is out of its mounting
hole. Tilt the end of the driveshaft away from the
tunnel and slide the driveshaft free of the tunnel.
Remove the track.
AF055
32. Scribe a line on the driveshaft along the edge of
each sprocket to aid in assembly. Loosen the set
screw on the collar and drive the collar clockwise
until free; then remove the bearing and flange
plates from the driveshaft.
33. Press the sprockets off the driveshaft.
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Thoroughly wash all metallic components in parts-
cleaning solvent. Dry using compressed air.
2. Wash all non-metallic components with soap and
water.
3. Inspect the driveshaft and driven shaft for
damaged splines or stripped threads.
Summary of Contents for 660 cc
Page 18: ...2 6 4S ENG04 Assembly Schematic 660 cc...
Page 19: ...2 7 2 4S E RP04 T...
Page 20: ...2 8 4S E C04 T...
Page 148: ...Wiring Diagram Ignition 660 cc Turbo Harness p n 3006 843 0739 280 5 15...
Page 149: ...Wiring Diagram Ignition 660 cc STD Harness p n 3006 606 0738 189 5 16...
Page 150: ...Wiring Diagram Ignition 120 cc Harness p n 0686 684 0737 331 5 17...
Page 156: ...Wiring Diagram Main Bearcat W T Harness p n 0686 804 0738 150 6 6...
Page 158: ...Wiring Diagram Hood Bearcat W T Harness p n 0686 868 0738 175 6 8...
Page 159: ...Wiring Diagram Main Hood 120 cc Harness p n 0686 684 0737 331 6 9...
Page 265: ...8 65 8 ARCTIC CAM ARMS 04 CAM...
Page 360: ...9 87 9 0728 001 0000 004 0728 002 0000 004 0728 004 0000 006...
Page 361: ...9 88 0728 006 0000 007 0728 007 0000 008 0728 008 0000 009...
Page 362: ...9 89 9 0728 009 0000 007 0728 010 0728 019 0000 011 0728 011 0000 012...
Page 363: ...9 90 0728 012 0000 013 0728 013 0000 013 0728 015 0000 015...
Page 364: ...9 91 9 0728 016 0000 016 0728 017 0000 017 0728 018 0000 018...
Page 365: ...9 92 0728 021 0000 087 0728 022 0000 018 0728 023 0000 089...
Page 366: ...9 93 9 0728 024 0000 090 0728 025 0000 091 0728 026 0000 092...
Page 367: ...9 94 0728 027 0000 017 0728 028 0000 020 0728 029 0000 021...
Page 368: ...9 95 9 0728 030 0000 022 0728 031 0000 023 0728 032 0000 038...
Page 369: ...9 96 0728 033 0000 093 0728 035 0000 094 0728 036 0000 095...
Page 370: ...9 97 9 0728 037 0000 096 0728 038 0000 097 0728 039 0735 365 0728 040 0728 040...
Page 371: ...9 98 0728 041 0735 366 0728 042 0728 042 0728 043 0728 043 0728 047 0728 047...
Page 372: ...9 99 9 0728 048 0738 017 0728 049 0738 018 0728 050 0738 019 0728 065 0738 355...
Page 373: ...9 100 0728 067 0738 356 0728 072 0738 357 0728 076 0738 358 0728 081 0738 359...
Page 374: ...9 101 9 0728 083 0738 360 0728 084 0738 361 0728 116 0739 222 0728 117 0739 223...