Arctic Cat 2018 ZR 200, Service Manual

Page: 9 / 70

8
Engine
This engine section has been organized into sub-sections
showing a progression for the complete servicing of the
Arctic Cat 200 cc engine. For consistency purposes, this
section shows a complete and thorough progression;
however, for efficiency it may be preferable to remove
and disassemble only those components needing to be
addressed and to service only those components. Also,
some components may vary. The technician should use
discretion and sound judgment.
Removing
1. Remove the screws securing the air cleaner cover to
the air cleaner case and account for the filter and
retaining plate.
ZR-143
2. Remove the flanged nuts securing the air cleaner
assembly to the carburetor and engine. Account for
the plate.
ZR-144
3. Remove the air cleaner case from the carburetor and
engine. Account for the gasket.
4. Remove the nut (A) and screw (B) securing the
choke cable to the carburetor; then remove the fuel
hose (C) from the carburetor. Remove the carburetor
from the engine.
ZR-145
5. Remove the two cap screws and lock nuts securing
the upper steering post bearings and retainers; then
remove the retainers and bearings.
ONS-025
6. Remove the cap screws, washers, and lock nuts
securing the tie rods to the steering post; then remove
the cap screws and lock nuts securing the steering
post to the chassis. Account for a washer, ground
wire, bearings, and the retainer.
ONS-026
 NOTE: Use an additional wrench to keep the tie rod
end shaft from turning while removing the tie rod
lock nut.
7. Remove the steering post from the engine compart-
ment.
8. Cut the cable tie; then disconnect the coil and two
magneto wires at the front of the engine. Route them
out of the way.