60
NOTE: Repeat this procedure on each side (if neces-
sary) until ski toe-out is within specification.
VERIFYING
1. With the handlebar in the straight-ahead position, ver-
ify ski alignment by measuring across from the out-
side edge of the left-side wear bar bolts to the outside
edge of the right-side wear bar bolts (without using
the straightedge) in two places: approximately 7-8 in.
in front of the spindle and 7-8 in. behind the spindle.
2. The measurement from in front of the spindle to the
outer edge of the wear bar bolts (without using the
straightedge) must be greater than the rear measure-
ment by 1/16 in. but must not exceed the rear mea-
surement by 1/4 in.
0734-408
Front Suspension A-Arms
REMOVING
1. Position the front of the snowmobile up onto a safety
stand; then remove the two nuts securing the spindle
to the A-arms. Remove the spindle and ski as an
assembly.
SNO-980
2. Remove the cap screws and lock nuts securing the
shock to the chassis bracket and the lower A-arm;
then remove the shock. Account for the upper shock
bushing.
SNO-979
3. Remove the rivets securing the tie-rod boots to the
chassis making sure not to drill into the boots; then
slide the boots off the tie-rods.
SNO-981
4. Remove the rivets securing the front of the belly pan
to the chassis; then remove the rivets securing the
belly panel to the chassis around the A-arms.
SNO-982
5. Remove the lock nuts securing the A-arms to the
chassis; then push the cap screws and washers as far
forward as possible. Remove the A-arms and account
for two outer axles and an inner axle for each arm.
! WARNING
The measurement taken in front of the spindle must
never be less than the measurement taken behind the
spindle or poor handling will be experienced. Neglecting
to lock the tie rod by tightening the jam nuts may cause
loss of snowmobile control and possible personal injury.
Summary of Contents for 2018 ZR 200
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