9
ZR-161
9. Remove the screws securing the clutch guard; then
remove the guard.
ZR-148
10. While pulling up on the drive belt between the
clutches, rotate the driven clutch to help the driven
clutch open.
ZR-126
11. Remove the drive belt by pulling it up and over the
sheave.
12. Install the drive clutch retention tool over the drive
clutch sheaves; then remove the cap screw and
washer securing the drive clutch to the crankshaft.
Account for a spacer on the crankshaft.
ZR-125
13. Using a flat-blade screwdriver, press the tabs on the
lock washer covering the nuts securing the muffler to
the engine. Remove the nuts and springs securing the
muffler. Remove the muffler.
ZR-162
14. Pull the recoil starter rope out for enough to tie a
slip-knot in the starter rope below the steering sup-
port and allow the rope to slowly retract against the
recoil starter.
15. Remove the knot at the handle and remove the han-
dle; then thread the rope through the bushing in the
console.
16. Using a flat-blade screwdriver, remove the four belly
pan plugs covering the engine mounting cap screws;
then remove the cap screws and lock nuts.
NOTE: The front center plug is to access the oil
drain plug.
17. Remove the engine from the engine compartment.
Disassembling
1. Remove the oil drain plug and drain the oil; then
install the oil plug and tighten securely.
Summary of Contents for 2018 ZR 200
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