Arctic Cat 2018 ZR 200, Service Manual

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10. Seat each cable drum into its lever recess; then
secure the lever with a pin and push nut.
11. Install the brake assembly onto the handlebar and
secure using the screw. Tighten securely.
Ski
REMOVING
1. Elevate the front of the snowmobile and secure on a
support stand.
2. Remove and discard the cotter pin; then remove the
nut and cap screw securing the ski to the spindle.

NOTE: Note the orientation of the damper for
installation purposes.
3. Remove the ski. Account for the rubber damper,
spacers, and washers.
INSPECTING
1. Inspect the ski for cracks or deterioration.
2. Inspect the ski for abnormal bends or cracks.
3. Inspect the wear bar for wear.
4. Inspect all hardware and the spindle bushings for
wear and damage.
5. Inspect the rubber damper for damage or wear.
INSTALLING
1. Slide a washer onto the cap screw used to secure the
ski; then apply all-temperature grease to the shaft
portion of the cap screw and spindle axle.
2. Install the spindle axle into the spindle; then position
the washers on the outside of the spindle and the
spacers on the outside of the washers. Position the
ski damper under the spindle.
0750-989

NOTE: The ski damper must be positioned in the
ski so it is directly under the spindle.
3. With the cap screw hole of the ski centered with the
spindle axle, slide the cap screw with washer through
the outside of the ski and spindle assemblies.

NOTE: Install the cap screw so the lock nut will be
located to the inside of the ski and the cotter pin slot
in the cap screw will be horizontal with the ski.
4. Install the remaining washer and lock nut; then
tighten the lock nut to 16 ft-lb.

NOTE: Ensure that the cotter pin slot in the cap
screw is still horizontal with the ski.
5. Install a new cotter pin from the back side of the ski
cap screw and spread the pin.
Ski Wear Bar
The ski wear bar is a replaceable bar attached to the
underside of the ski. The purpose of the wear bar is to
assist in turning the snowmobile, to minimize ski wear,
and to maintain good steering control. If the snowmobile
is operated primarily in deep snow, ski wear bar wear
will be minimal; however, if the snowmobile is operated
on terrain where the snow cover is minimal, the ski wear
bar will wear faster. Arctic Cat recommends that the ski
wear bars be checked once a week and replaced if worn
to 1/2 of original diameter.
REMOVING
1. Using a suitable stand or lift, raise the front of the
snowmobile off the floor; then remove the lock nuts
securing the wear bar to the ski.
2. Pry the rear of the wear bar down until the wear bar
studs are clear of the ski; then slide the wear bar rear-
ward until the front of the wear bar is free from the
ski.
3. Remove the wear bar.
INSTALLING
1. Insert the front of the wear bar into the hole at the
front of the ski and swing the wear bar upward; then
insert the wear bar studs into the holes in the ski.
2. Center the wear bar studs in the holes and install the
lock nuts. Tighten lock nuts securely.
Tie Rods

NOTE: The tie rod boot does not need to be
removed for this procedure.
REMOVING AND DISASSEMBLING
1. Remove the tie rod from the spindle.
! WARNING
DO NOT bend the ski wear bar excessively when install-
ing. Excessive bending of the ski wear bar may cause
premature wear, breakage, and possible injury.