Arctic Cat 2018 ZR 200, Service Manual

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56

NOTE: Use additional wrench to keep tie rod end
shaft from turning while removing the tie rod lock
nut.
14. Remove the steering post from the engine compart-
ment.
INSPECTING
1. Inspect all welded areas for cracks or deterioration.
2. Inspect the steering post and bearing retainers for
cracks, bends, or wear.
3. Inspect the steering post bearings for wear, cracks, or
deterioration.
4. Inspect the tie rod ends for wear or damage.
INSTALLING
1. Place the lower steering post bearings and retainer
into position on the lower portion of the steering
post; then place the steering post into position and
loosely secure with cap screws, washer, and lock
nuts.
2. Secure the inner tie rods to the steering post with the
existing cap screws, washers, and lock nuts (coated
with blue Loctite #243). Tighten to 20 ft-lb.
ONS-026
 NOTE: Use an additional wrench to keep the tie rod
end shaft from turning while tightening the tie rod
lock nut.
 NOTE: Make sure the ground wire is routed so it
does not come into contact with the steering post
when turning the steering post.
ZR-174
3. Place the upper steering post bearings into position
on the steering post and secure the steering post/
bearing assembly to the support with the bearing
retainer, cap screws, harness guide, supports, and
lock nuts.
4. Tighten the four cap screws and nuts securing the
steering post to 96 in.-lb.
ONS-025

NOTE: Check all fasteners to ensure they are tight.
Turn the handlebar full-left and full-right several
times to ensure free movement.
5. Install new hand warmers only the handlebar making
sure the connector is in the front.
6. Apply handlebar adhesive to the bore of the handle-
bar grip; then using a rubber hammer, drive the grip
into position.
7. Place the emergency stop switch onto the right han-
dlebar and secure with the screw.
8. Position the throttle control onto the handlebar and
secure using the exiting screws. Tighten securely.
ONS-003
9. Route the throttle cable through the slot in the throt-
tle control and insert the cable end into the throttle
control. Secure the cable with a C-clip.
! WARNING
The handlebar adhesive is extremely flammable. This
product contains acetone. The vapors released can be
easily ignited. Keep away from heat, sparks, and open
flame. Use only in a well ventilated area. Avoid pro-
longed breathing of vapor. Avoid eye and skin contact.
Keep container closed when not in use.