Arctic Cat 2013 Prowler XT, Service Manual

Page: 8 / 233

1-3
1
Specifications subject to change without notice.
Torque Specifications

NOTE: Torque specifications have the following tolerances:
* w/Blue Loctite #243 *** w/Green Loctite #270
** w/Red Loctite #271 **** w/“Patch-Lock”
CRANKSHAFT - XTZ
Connecting Rod (max)
(small end inside diameter)
20.021 mm
Connecting Rod (big end side-to-side) 0.95 mm
Connecting Rod (max)
(small end deflection)
0.3 mm
Crankshaft (web-to-web) 98 mm
Crankshaft Runout (max) 0.03 mm
Oil Pump Gerotor Clearance (max) 0.15 mm
CRANKSHAFT - XT/XTX
Connecting Rod (small end inside (max)
diameter) 23.021 mm
Connecting Rod (big end side-to-side) 0.6 mm
Connecting Rod (max)
(small end deflection)
0.3 mm
Crankshaft (web-to-web) 71 mm
Crankshaft Runout (max) 0.03 mm
Torque (ft-lb) Tolerance
0-15 ±20%
16-39 ±15%
40+ ±10%
EXHAUST COMPONENTS
Part Part Bolted To
Torque
ft-lb N-m
Exhaust Pipe Cylinder Head 20 27
Spark Arrester Muffler 48
in.-lb
5
BRAKE COMPONENTS
Brake Disc** Hub 15 20
Brake Hose Caliper 20 27
Brake Hose Master Cylinder 20 27
Master Cylinder Frame 25 34
Caliper Holder**** Knuckle 20 27
Brake Caliper**** Gear Case Housing 20 27
Brake Caliper Rear Drive Housing 20 27
Driveline Rear Drive Input Flange 20 27
Parking Brake Actuator Lever Caliper 20 27
Parking Brake Caliper Assembly Rear Drive Housing 20 27
SUSPENSION COMPONENTS (Front)
A-Arm Frame 35 48
Knuckle Ball Joint 35 48
Shock Absorber Frame/Upper A-Arm 35 48
Knuckle A-Arm 35 48
SUSPENSION COMPONENTS (Rear)
Sway Bar Bracket Frame 33 45
A-Arm Frame 35 48
Shock Absorber (Lower) (XT/XTX) Lower A-Arm 20 27
Shock Absorber (Lower) (XTZ) Lower A-Arm 35 48
Shock Absorber (Upper) Frame 35 48
Knuckle A-Arm 35 48
Cargo Box Hinge Cargo Box Frame 20 27
Cargo Box Cargo Box Frame 20 27
Latch Pivot Bushing Cargo Box Frame 15 20
Latch Striker Cargo Box Liner 60
in.-lb
7
ELECTRICAL COMPONENTS
Coil* Frame 8 11
Ground Wire Engine 8 11
STEERING COMPONENTS
Part Part Bolted To
Torque
ft-lb N-m
Steering Wheel** Steering Wheel Shaft 25 34
Steering Wheel Shaft*** Intermediate Shaft (Upper) 36 49
Intermediate Shaft (Lower)*** -
XT Steering Pinion Shaft 36 49
Rack and Pinion Assembly - XT Frame 50 68
Rack and Pinion Assembly -
XTX/XTZ Frame 35 48
Tie Rod** - XT Rack 52 70
Tie Rod** - XTX/XTZ Rack 37 50
Tie Rod End** Knuckle 30 41
Jam Nut Tie Rod End 10 14
EPS Assembly - XTX/XTZ Frame 35 48
EPS Assembly - XTX/XTZ Rack Coupler 11 15
EPS Cradle Bracket Knuckle 20 27
Intermediate Shaft Coupler Intermediate Shaft 31 42
Intermediate Shaft (lower) -
XTX/XTZ EPS Input Shaft 11 15
Steering Shaft Housing (6 mm)
(XTX/XTZ) Frame 8 11
Steering Shaft Housing (8 mm)
(XTX/XTZ) Frame 20 27
CHASSIS/ROPS ASSEMBLY
Shift Lever* Shift Axle Bracket 20 27
Front/Rear ROPS Tube Arm Rest/Steering Post
Support 20 27
Top ROPS Support Front/Rear ROPS Tubes 8 11
Rear ROPS Tube Lower ROPS Support 8 11
ENGINE/TRANSMISSION - H1
Clutch Shoe** Crankshaft 221 300
Clutch Cover/Housing
Assembly Crankcase 8 11
Crankcase Half (6 mm) Crankcase Half 10 14
Crankcase Half (8 mm) Crankcase Half 20 27
Cylinder Head (Cap Screw) Crankcase 40 54
Cylinder Head Nut (6 mm) Cylinder 8 11
Cylinder Head Nut (8 mm) Cylinder 18 24
Valve Cover Cylinder Head 8.5 11.5
Driven Pulley Nut Driveshaft 80 109
Movable Drive Face Nut** Driveshaft 165 224
Ground Wire Engine 8 11
Magneto Cover Crankcase 8 11
Tappet Cover Valve Cover 9 12
Crankshaft Spacer Crankshaft 28 38
Oil Pump Cover** Crankcase 8 11
Oil Pump Drive Gear** Crank Balancer Shaft 62 84
Output Shaft Flange Nut** Output Shaft 62 84
Outer Magneto Cover Magneto Cover 8 11
Magneto Rotor Nut** Crankshaft 105 143
Cam Sprocket** Camshaft 11 15
Speed Sensor Housing Crankcase 8 11
V-Belt Cover Crankcase 8 11
Output Yoke Nut** Secondary Driven Output
Shaft 74 100
Output Shaft Nut** Output Shaft 59 80
Secondary Shaft Bearing Hous-
ing Crankcase Half 28 38
Stator Coil** Magneto Cover 8.5 11.5
Intake Boot Clamp Intake Boot 30
in.-lb
3.4
Starter One-Way Clutch** Flywheel 26 35