57
Fuel/Lubrication/Cooling
Carburetor
0743-813
REMOVING
1. Remove the seat; then remove the left-side heat
shield and turn the gas tank shut-off valve to the OFF
position.
2. Remove the cap screws securing the air filter hous-
ing to the frame; then loosen the clamp securing air
inlet boot to the carburetor and remove the air filter.
TR022B
3. Remove the choke assembly from the carburetor
leaving the choke cable attached to the choke
plunger.
4. Loosen the screw securing the choke cable to the car-
buretor; then disconnect the choke cable.
5. Remove the nuts securing the carburetor to the intake
pipe; then remove the carburetor from the intake
pipe.
6. Remove the gasline hose from the carburetor.
7. Remove the throttle valve cap and throttle cable/
throttle valve from the carburetor and remove the
carburetor from the ATV. Secure the cable and throt-
tle valve so the valve and needle will not be dam-
aged.
DISASSEMBLING
1. Remove the Phillips-head screws securing the float
chamber; then remove the chamber. Account for the
O-ring.
TR203A
TR204A
! WARNING
Whenever any maintenance or inspection is performed
on the fuel system during which there may be fuel leak-
age, there should be no welding, smoking, open flames,
etc., in the area.
KEY
1. Cap Seal
2. Cable Adjuster
3. Gasket
4. Spring
5. Needle Clip
6. E-Clip
7. Jet Needle
8. Throttle Valve
9. Needle Jet
10. Pilot Screw
11. Spring
12. Washer
13. O-Ring
14. Machine Screw
15. Cover Plate
16. O-Ring
17. O-Ring
18. Needle Jet Holder
19. Main Jet
20. Main Jet Holder
21. Slow Jet
22. Spring
23. Idle Adjust Screw
24. Spring
25. Choke Lever
26. Choke Cable
Bracket
27. Retaining Clamp
28. Machine Screw
29. Float Valve
30. Float Valve Clip
31. Float Arm Pin
32. Float
33. Float Chamber
Gasket
34. Float Chamber
35. Machine Screw
36. Drain Screw
37. O-Ring
38. Hose Clamp
39. Drain Tube
